Continuous insulation board cutting device and using method thereof

Abstract

The embodiment of the invention provides a continuous insulation board cutting device. Comprising a conveyor belt, a platform, a frame, a moving mechanism and cutters. The top face of the conveying belt is flush with the top face of the platform, the cutter is arranged over the platform, the platform is connected with the frame, and the moving mechanism is arranged on the frame. The automatic cutting device has the advantages that delay and operation errors in the manual carrying process are avoided, the automation degree and the production efficiency of a production line are greatly improved, manual intervention is reduced due to the automatic cutting process, the labor intensity and the labor cost are reduced, and meanwhile the overall operation safety and the cleanliness of the working environment are improved.

Description

Technical Field

[0001] The invention relates to the technical field of thermal insulation board processing, and in particular to a continuous thermal insulation board cutting device and a use method thereof. Background Art

[0002] Insulation boards are widely used in building insulation, refrigeration and preservation, automotive interiors, home appliances and other fields due to their excellent thermal insulation and heat preservation properties, becoming an indispensable and important material in these industries. With the continuous improvement of global environmental awareness, countries have increasingly stringent requirements for energy efficiency standards, and insulation materials are becoming more and more important in energy-saving buildings and green manufacturing. Especially in the construction industry, the application of insulation boards is directly related to the energy consumption level and environmental performance of buildings. Therefore, the market demand for insulation boards continues to grow, and the output and quality requirements are simultaneously improved. In the current production process of insulation boards, there are still many challenges in efficiency and cost. Especially in the production line, the process of transporting insulation boards from the conveyor belt to the cutting machine usually relies on manual operation. The operator needs to manually remove the insulation board from the conveyor belt and then transport it to the cutting machine for cutting. Although this operation method is relatively simple, its limitations are becoming increasingly obvious in modern large-scale production environments. First of all, manual handling limits the overall efficiency of the production line and makes it difficult to meet the needs of efficient production. Manual operation is not only slow, but also has unstable factors caused by operator fatigue and skill differences, which may affect the continuity and stability of production. Summary of the invention

[0003] According to an embodiment of the present invention, a continuous insulation board cutting device is provided, which is used to solve the problem that the existing manual operation is not only slow, but also has unstable factors caused by operator fatigue and skill differences.

[0004] In a first aspect of the present invention, a continuous insulation board cutting device is provided.

[0005] The name includes a conveyor belt, a platform, a frame, a moving mechanism and a cutter; the top surface of the conveyor belt is flush with the top surface of the platform, the cutter is arranged directly above the platform, the platform is connected to the frame, and the moving mechanism is arranged on the frame; The moving mechanism includes a first motor, a push plate, a first disc, a slider, a connecting rod, a limit frame and a bracket; The first motor is connected to the frame, the output end of the first motor is connected to the first disc, the first disc is rotatably connected to the connecting rod, the connecting rod is rotatably connected to the slider, the slider is slidably connected to the limit frame, and the slider is connected to the push plate through a bracket:.

[0006] Preferably, a limiting mechanism is arranged above the platform, and the limiting mechanism comprises an arc plate, a support block, a connecting rod, a second disc, a first spring, a round roller, a rotating plate, a roller shaft and a limiting plate; The second disc is connected to the output end of the first motor, the second disc is connected to the arc plate, the connecting rod passes through the support block and is rotatably connected to the round roller, a first spring is connected between the support block and the connecting rod, the round roller is fitted with the rotating plate, the rotating plate is rotatably connected to the platform, the rotating plate is fitted with the roller shaft, the roller shaft is rotatably connected to the limiting plate, and the limiting plate passes through the platform to limit the insulation board to be cut; The platform is provided with a reset mechanism, which includes a boss, a positioning rod and a third spring; The positioning rod is connected to the platform, the positioning rod passes through the boss and can slide relative to the boss, the boss is connected to the limiting plate, and the boss and the platform are connected with the third spring.

[0007] Preferably, the frame is connected to a shield, the cutter is arranged inside the shield, and a mounting mechanism is arranged inside the shield; The mounting mechanism comprises a connecting frame, two back plates, two connecting plates, two rods and two second springs; The two back plates are connected through the connecting frame, the two connecting plates are slidably connected to the two back plates respectively, the connecting plate is connected to the cutter, the rod body is connected to the back plate, the rod body passes through the connecting plate, and the connecting plate can slide relative to the rod body, and the connecting plate and the back plate are connected with a second spring.

[0008] Preferably, a driving mechanism is provided above the shield; The driving mechanism includes a second motor, a first frame, a cam, a limit rod, a third spring, a first contact plate and a second contact plate; The second motor is connected to the first frame, the output end of the second motor is connected to the cam, the cam is in contact with the first contact plate, the first contact plate is connected to the limit rod, the limit rod is connected to the second contact plate, and the first contact plate and the first frame are connected with the third spring.

[0009] Preferably, a transmission mechanism is provided above the platform; The transmission mechanism includes a second frame, a gear ring, a gear, a main shaft, a shaft body, a gear, a worm wheel and a worm; The second frame is rotatably connected to the shaft, the shaft is connected to the gear ring, the shaft is connected to the worm wheel, the worm wheel is meshingly connected to the worm, the gear ring is meshingly connected to the gear, the gear is connected to the main shaft, and the main shaft is rotatably connected to the shield; The number of the mounting mechanisms is two, and the two mounting mechanisms are connected to the main shaft.

[0010] Preferably, the top wall of the platform is connected to two guard plates, and a first auxiliary mechanism is provided above the platform; The first auxiliary mechanism includes a trigger, a rotating rod, a cylinder, a limit block, a lever, a baffle, a torsion spring, a slide rail and a fourth spring; The trigger member is connected to the first disc, the rotating rod is rotatably connected to the platform, the rotating rod is fitted with the cylinder, the cylinder is rotatably connected to the limit block, the limit block is slidably connected to the guard plate, the limit block is rotatably connected to the shift rod, the shift rod and the limit block are connected with the torsion spring, the side of the shift rod close to the conveyor belt is fitted with the baffle, the baffle is connected to the limit block, the limit block is slidably connected to the slide rail, and the slide rail and the limit block are connected with the fourth spring.

[0011] Preferably, a second auxiliary mechanism is provided above the platform; The second auxiliary mechanism includes a support rod, a pressure plate, a first roller, a second roller, a housing, a trapezoidal block and a side plate; One end of the support rod is connected to the second contact plate, the other end of the support rod is connected to the pressure plate, the bottom of the pressure plate is in contact with the second roller, the second roller is rotatably connected to the side plate, the side plate is connected to the trapezoidal block, the trapezoidal block is rotatably connected to the first roller, and the side plate is slidably connected to the shell.

[0012] Preferably, the second auxiliary mechanism further includes a fifth spring and a support rod; The shell is connected to the support rod, the support rod passes through the side plate and the side plate can slide relative to the support rod, and the side plate and the shell are connected with the fifth spring.

[0013] In a second aspect of the present invention, a method for using a continuous insulation board cutting device is provided, comprising the following steps: Placing the insulation board: Start the conveyor belt and place the insulation board to be cut on the conveyor belt for transportation; Transfer insulation board: start the first motor, the first motor drives the first disc to rotate, the first disc drives the connecting rod to move, the connecting rod drives the slider to translate on the limit frame, the slider drives the push plate to push the insulation board on the conveyor belt to the platform for cutting; Cutting the insulation board: Cut the insulation board with a cutter.

[0014] Preferably, the step of cutting the insulation board further comprises: The second motor is started, and the second motor drives the cam to rotate. The cam drives the first contact plate to move during the rotation process, and the first contact plate drives the cutter to cut the thermal insulation plate.

[0015] One or more technical solutions provided in this application have at least the following technical effects or advantages: 1. The present invention provides a continuous insulation board cutting device. Driven by a first motor, the system can automatically and continuously remove the insulation board from the conveyor belt, thereby avoiding delays and operational errors during manual handling, greatly improving the automation level and production efficiency of the production line, and the automated cutting process reduces manual intervention, reduces labor intensity and labor costs, and at the same time improves the overall operational safety and cleanliness of the working environment.

[0016] 2. A continuous insulation board cutting device in the present invention drives the second disc to rotate through the first motor. The rotating action of the arc plate causes the connecting rod to move downward when the arc plates are in contact, thereby driving the deflection of the rotating plate. The deflection of the rotating plate further guides the roller and the limit plate to move upward, accurately limiting the insulation board on the platform, ensuring that the insulation board remains stably and accurately positioned during the cutting process, preventing cutting errors caused by the position offset of the insulation board, thereby improving cutting accuracy and product quality.

[0017] It should be understood that the contents described in the summary of the invention are not intended to limit the key or important features of the embodiments of the present invention, nor are they intended to limit the scope of the present invention. Other features of the present invention will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The above and other features, advantages and aspects of the embodiments of the present invention will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. In the accompanying drawings, the same or similar reference numerals represent the same or similar elements, wherein: Figure 1 It shows a schematic structural diagram of a continuous insulation board cutting device according to an embodiment of the present invention; Figure 2 It shows a schematic structural diagram of a moving mechanism of a continuous insulation board cutting device according to an embodiment of the present invention; Figure 3 It shows a schematic structural diagram of a limiting mechanism of a continuous insulation board cutting device according to an embodiment of the present invention; Figure 4 It shows a schematic structural diagram of a limiting mechanism of a continuous insulation board cutting device according to an embodiment of the present invention; Figure 5 It shows a schematic structural diagram of a reset mechanism of a continuous insulation board cutting device according to an embodiment of the present invention; Figure 6 A schematic structural diagram of an installation mechanism of a continuous insulation board cutting device according to an embodiment of the present invention is shown; Figure 7 A schematic structural diagram of a transmission mechanism of a continuous insulation board cutting device according to an embodiment of the present invention is shown; Figure 8 It shows a schematic structural diagram of a first auxiliary mechanism of a continuous insulation board cutting device according to an embodiment of the present invention; Fig. 9 It shows a schematic structural diagram of a first auxiliary mechanism of a continuous insulation board cutting device according to an embodiment of the present invention; Fig.10 It shows a schematic structural diagram of a second auxiliary mechanism of a continuous insulation board cutting device according to an embodiment of the present invention; Fig.11 A structural schematic diagram showing the cutting position of the insulation board.

[0019] Description of reference numerals: 1- conveyor belt, 2- installation mechanism, 201- connecting frame, 202- back plate, 203- connecting plate, 204- rod body, 205- second spring, 3- second auxiliary mechanism, 301- support rod, 302- pressure plate, 303- first roller, 304- second roller, 305- side plate, 306- support rod, 307- fifth spring, 308- trapezoidal block, 309- shell, 4- driving mechanism, 401- first frame, 402- second motor, 403- cam, 404- first contact plate, 405- limit rod, 406- third spring, 407- second contact plate, 5- transmission mechanism, 501- second frame, 502- gear ring, 503- worm wheel, 504- worm, 505- main shaft, 506- gear, 507- shaft body, 6- moving mechanism, 601- The first motor, 602-push plate, 603-first disc, 604-slider, 605-connecting rod, 606-limiting frame, 607-bracket, 7-limiting mechanism, 701-arc plate, 702-second disc, 703-support block, 704-connecting rod, 705-first spring, 706-round roller, 707-rotating plate, 708-roller shaft, 709-limiting plate, 8-reset mechanism, 801-positioning rod, 802-third spring, 803-boss, 9-first auxiliary mechanism, 901-trigger, 902-rotating rod, 903-cylinder, 904-limiting block, 905-shift rod, 906-baffle, 907-slide rail, 908-fourth spring, 909-torsion spring, 10-cutter, 12-platform, 13-guard plate, 14-guard cover, 15-frame, 16-plate. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] In addition, the term "and / or" in this article is only a description of the association relationship between the associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.

[0022] like Figures 1 to 11 As shown, the continuous insulation board cutting device includes a conveyor belt 1, a platform 12, a frame 15, a moving mechanism 6 and a cutter 10. The cutter 10 is arranged directly above the platform 12, and the cutter 10 can cut the insulation board during the downward movement. The platform 12 is connected to the frame 15, and the moving mechanism 6 is arranged on the frame 15. The moving mechanism 6 includes a first motor 601, a push plate 602, a first disc 603, a slider 604, a connecting rod 605, a limit frame 606 and a bracket 607. The first motor 601 is connected to the frame 15, and the output end of the first motor 601 is connected to the first disc 603, and the first motor 601 can drive the first disc 603 to rotate.

[0023] The first disk 603 is rotatably connected to the connecting rod 605, and the connecting position of the connecting rod 605 and the first disk 603 is connected by a pin shaft, which ensures stability during the rotation process. The connecting rod 605 is rotatably connected to the slider 604, and the connecting position of the connecting rod 605 and the slider 604 is connected by a pin shaft, which ensures stability during the rotation process. The slider 604 is slidably connected to the limit frame 606, and the slider 604 is connected to the push plate 602 through the bracket 607.

[0024] The top surface of the conveyor belt 1 is flush with the top surface of the platform 12, and the flushness of the top surfaces of the conveyor belt 1 and the platform 12 does not affect the push plate 602 pushing the insulation board from the conveyor belt 1 to the platform 12 for cutting.

[0025] The inside of the conveyor belt 1 is supported by a flat plate 16 on the belt portion above the conveyor belt 1, so that the flat plate 16 below can support the insulation board during the process of conveying the insulation board.

[0026] In the actual working process, the formed insulation board is placed on the conveyor belt 1, and the conveyor belt 1 conveys the insulation board forward, and the first motor 601 is started at the same time. After starting, the first motor 601 can drive the first disc 603 to rotate. The first disc 603 will drive the connecting rod 605 to move during the rotation process. The connecting rod 605 can drive the slider 604 to move on the limit frame 606 during the movement process. The slider 604 can drive the push plate 602 to push the insulation board onto the platform 12 during the movement process. Driven by the first motor 601, the push plate 602 will reciprocate on the conveyor belt 1 and push the insulation board onto the platform 12. Finally, the insulation board is cut by the cutter 10. By relying on the rotation of the first motor 601, the insulation board on the conveyor belt 1 can be continuously removed for cutting, which avoids delays and operational errors during manual handling, and greatly improves the automation and production efficiency of the production line.

[0027] Furthermore, a limiting mechanism 7 is provided above the platform 12, and the limiting mechanism 7 includes an arc plate 701, a support block 703, a connecting rod 704, a second disc 702, a first spring 705, a round roller 706, a rotating plate 707, a roller shaft 708 and a limiting plate 709. The second disc 702 is connected to the output end of the first motor 601, and the first motor 601 can drive the second disc 702 to rotate. The second disc 702 is connected to the arc plate 701, and the connecting rod 704 passes through the support block 703 and is rotatably connected to the round roller 706, and the connecting rod 704 can move up and down relative to the support block 703. A first spring 705 is connected between the support block 703 and the connecting rod 704, and the first spring 705 gives the connecting rod 704 an upward elastic force. After being subjected to a downward force, the first spring 705 drives the connecting rod 704 to reset.

[0028] Among them, the position of the arc plate 701 corresponds to that of the connecting rod 704, so the arc plate 701 will contact the top surface of the connecting rod 704 during the rotation process, and drive the connecting rod 704 to move downward. It is worth noting here that when the push plate 602 moves from the farthest position from the platform 12 to the direction close to the platform 12, the limit plate 709 at this time just falls into a state flush with the platform 12, that is, the arc plate 701 and the connecting rod 704 are not in contact, and when the push plate 602 moves away from the position closest to the platform 12, the limit plate 709 at this time just rises and protrudes from the platform 12, that is, the arc plate 701 fits with the connecting rod 704, so that the connecting rod 704 moves downward, so the setting position of the arc plate 701 is based on the above movement process. The arc of the arc plate 701 is 180 degrees, and the rotation direction of the first motor 601 refers to the arc plate 701 being able to fit with the top surface of the connecting rod 704.

[0029] The round roller 706 is fitted with the rotating plate 707, which is rotatably connected to the platform 12. The rotating plate 707 and the platform 12 can be connected by a pin to ensure the stability of rotation. The rotating plate 707 is fitted with the roller shaft 708, which is rotatably connected to the limiting plate 709. The limiting plate 709 passes through the platform 12 to limit the insulation board to be cut.

[0030] The platform 12 is provided with a reset mechanism 8, which includes a boss 803, a positioning rod 801 and a third spring 802. The positioning rod 801 is connected to the platform 12, passes through the boss 803 and can slide relative to the boss 803, and the boss 803 is connected to the limit plate 709. The boss 803 and the platform 12 are connected with the third spring 802, and the third spring 802 gives the limit plate 709 a downward elastic force, so that the roller 708 is always in contact with the rotating plate 707.

[0031] In actual use, the first motor 601 drives the second disc 702 to rotate, and the second disc 702 can drive the arc plate 701 to rotate during the rotation. The arc plate 701 will contact the top surface of the connecting rod 704 during the rotation. The connecting rod 704 will drive the rotating plate 707 to deflect during the downward movement. The rotating plate 707 drives the roller 708 and the limit plate 709 to move upward during the deflection, so as to limit the insulation plate on the platform 12 to avoid deviation during the cutting process, thereby ensuring that the insulation plate can be limited while ensuring the movement of the insulation plate. The second disc 702 is driven to rotate by the first motor 601, and the rotating action of the arc plate 701 interacts with the connecting rod 704, so that the connecting rod 704 moves downward when the arc plate 701 contacts, thereby driving the rotating plate 707 to deflect. The deflection of the rotating plate 707 further guides the roller 708 and the limiting plate 709 to move upward, accurately limiting the position of the insulation plate on the platform 12, reducing dependence on manual adjustment, and reducing operational complexity and labor costs.

[0032] Furthermore, the frame 15 is connected to the shield 14, the cutter 10 is arranged inside the shield 14, and the interior of the shield 14 is provided with a mounting mechanism 2. The mounting mechanism 2 includes a connecting frame 201, two back plates 202, two connecting plates 203, two rod bodies 204 and two second springs 205. The two back plates 202 are connected by the connecting frame 201, and the two connecting plates 203 are slidingly connected to the two back plates 202 respectively. The connecting plate 203 is connected to the cutter 10, wherein the cutter 10 has multiple shapes and the shapes cut are also different, wherein the shapes above the cutter 10 are the same and do not affect the connection between the connecting plate 203 and the cutter 10, and the shapes of the sections below for cutting the insulation board are different. The connecting plate 203 and the cutter 10 can be connected by bolts to realize the replacement of cutters of different shapes. The edge of the insulation board is uneven after forming, wherein the position where the cutter cuts is Fig.11 A in the middle makes the cut insulation board meet the use requirements. The rod body 204 is connected to the back plate 202, and the rod body 204 passes through the connecting plate 203, and the connecting plate 203 can slide relative to the rod body 204. A second spring 205 is connected between the connecting plate 203 and the back plate 202, and the second spring 205 gives the connecting plate 203 and the cutter 10 connected to the connecting plate 203 an upward elastic force.

[0033] In actual use, the connecting plate 203 and the cutter 10 are disassembled by bolts, and the user can easily and quickly replace different types of cutters 10, thereby flexibly adjusting the cutting tool according to different materials or cutting requirements, thereby improving the applicability and flexibility of the device, and allowing multiple types of insulation boards or other materials to be processed on the same equipment to meet different production needs.

[0034] Furthermore, a driving mechanism 4 is provided above the shield 14. The driving mechanism 4 includes a second motor 402, a first frame 401, a cam 403, a limiting rod 405, a third spring 406, a first contact plate 404 and a second contact plate 407. The second motor 402 is connected to the first frame 401, and the output end of the second motor 402 is connected to the cam 403, and the second motor 402 can drive the cam 403 to rotate. The cam 403 is in contact with the first contact plate 404, the first contact plate 404 is connected to the limiting rod 405, the limiting rod 405 is connected to the second contact plate 407, and the first contact plate 404 is connected to the first frame 401 with the third spring 406, and the third spring 406 gives the first contact plate 404 an upward elastic force, so that the first contact plate 404 is always in contact with the cam 403.

[0035] In actual use, the user can start the second motor 402 when cutting is required. After starting, the second motor 402 can drive the cam 403 to rotate. The cam 403 will drive the first contact plate 404 to move during the rotation process. The first contact plate 404 will drive the cutter 10 to move downward during the movement. The cutter 10 cuts the insulation board during the downward movement. At the same time, the elastic deformation of the second spring 205 and the third spring 406 can give the cutter 10 and the first contact plate 404 an elastic force that is always upward, which does not affect the next cutting. Through the mechanical transmission of the cam 403, the cutter 10 can perform the cutting operation in a controlled and stable manner, ensuring the stability and accuracy during the cutting process. In addition, the elastic deformation of the second spring 205 and the third spring 406 provides a reliable upward reset force for the cutter 10 and the first contact plate 404. This reset mechanism enables the cutter 10 to quickly return to the initial position after each cutting, ensuring that the device is ready for the next cutting. This not only improves cutting efficiency and operational continuity, but also reduces wear and tear on the equipment, extending its service life while maintaining high-quality cutting results.

[0036] Furthermore, a transmission mechanism 5 is provided above the platform 12. The transmission mechanism 5 includes a second frame 501, a gear ring 502, a gear 506, a main shaft 505, a shaft 507, a gear 506, a worm wheel 503 and a worm 504. The second frame 501 is rotatably connected with the shaft 507, the shaft 507 is connected with the gear ring 502, the shaft 507 is connected with the worm wheel 503, the worm wheel 503 is meshed with the worm 504, and the worm wheel 503 and the worm 504 have a self-locking function, so that the worm wheel 503 cannot drive the worm 504 to rotate. The gear ring 502 is meshed with the gear 506, wherein the number of teeth of the gear ring 502 is greater than the number of teeth of the gear 506, and the gear ratio is 4:1, that is, when the gear 506 rotates 4 circles, the gear ring 502 only rotates 1 circle, so in the process of the rotation of the gear ring 502, the time of rotating the gear ring 502 is saved. The gear 506 is connected to the main shaft 505, and the main shaft 505 is rotatably connected to the shield 14, and the main shaft 505 can rotate relative to the shield 14. There are two mounting mechanisms 2, and the two mounting mechanisms 2 are connected to the main shaft 505. It is worth noting that when the position of the cam 403 closest to the center of the circle is in contact with the first contact plate 404, the bottom end surface of the first contact plate 404 at this time does not affect the replacement of different cutters 10.

[0037] In actual use, the number of mounting mechanisms 2 is set to two, and they are respectively connected to the main shaft 505. A cutter 10 can be installed on each mounting mechanism 2 for cutting work. When the cutter needs to be replaced, the worm 504 can be directly rotated. The worm 504 meshes with the worm wheel 503 when rotating. The worm wheel 503 can drive the upper ring gear 502 to rotate when rotating. The ring gear 502 can mesh with the gear 506 when rotating. The main shaft 505 rotates during the rotation of the gear 506. The main shaft 505 realizes the position adjustment of the two mounting mechanisms 2 during the rotation, so that the different types of cutters 10 on the two mounting mechanisms 2 are directly below the first contact plate 404. The operator does not need to manually replace the cutter 10, which reduces downtime and labor intensity, and ensures the continuity and efficiency of the production process. At the same time, the transmission mechanism of the worm 504 and the worm wheel 503 has a self-locking function, which ensures the stability and safety of the cutter 10 during the working process, and reduces the quality problems and safety hazards caused by the loosening or position displacement of the cutter.

[0038] Furthermore, the top wall of the platform 12 is connected to two guard plates 13, and a first auxiliary mechanism 9 is arranged above the platform 12. The first auxiliary mechanism 9 includes a trigger 901, a rotating rod 902, a cylinder 903, a limit block 904, a lever 905, a baffle 906, a slide rail 907 and a fourth spring 908. The trigger 901 is connected to the first disc 603, and the number of the trigger 901 can be four. After the first disc 603 rotates one circle, the four triggers 901 drive the rotating rod 902 to rotate four times. The rotating rod 902 is rotatably connected to the platform 12, and the rotating rod 902 and the platform 12 can be connected in the form of a pin shaft to ensure stability during the rotation process. The rotating rod 902 fits with the cylinder 903, and the cylinder 903 is rotatably connected to the limit block 904. The limit block 904 is slidably connected to the guard plate 13, and the limit block 904 can slide relative to the guard plate 13. The limit block 904 is rotatably connected to the lever 905 , and the lever 905 and the limit block 904 are connected to the torsion spring 909 . The elastic deformation of the torsion spring 909 can drive the lever 905 to always fit with the baffle 906 . The side of the lever 905 close to the conveyor belt 1 is in contact with the baffle 906. Since the baffle 906 is in contact with the side of the lever 905 close to the conveyor belt 1, the lever 905 can only rotate in the direction of the cylinder 903. When the lever 905 contacts the side of the insulation board, the lever 905 rotates away from the baffle 906. When the lever 905 is no longer in contact with the side of the insulation board, the elastic deformation of the torsion spring 909 can drive the lever 905 to reset, that is, to be in contact with the baffle 906. If the lever 905 contacts the end face of the insulation board in the forward direction, the lever 905 is restricted from rotating by the baffle 906, which will push the insulation board forward for a distance. The baffle 906 is connected to the limit block 904. The limit block 904 is slidably connected to the slide rail 907, and the slide rail 907 restricts the limit block 904 to move only along the slide rail 907. The slide rail 907 and the limit block 904 are connected with the fourth spring 908, and the fourth spring 908 gives the cylinder 903 an elastic force to always fit with the rotating rod 902.

[0039] It is worth explaining here that, under the push of the push plate 602 and the lever 905, the insulation board that has been cut is pushed out of the platform 12 by the push plate 602 and the lever 905 to push the new insulation board to be cut to ensure continuous cutting. The insulation board that has been cut on the platform 12 can also be taken out and transported in conjunction with a structure such as a robot.

[0040] It is worth noting that the number of the slide rail 907, the limit block 904, the fourth spring 908, the baffle 906, the torsion spring 909 and the lever 905 can be two. They are respectively arranged on the two guard plates 13, and the two limit blocks 904 are connected by a connecting structure, so that the rotating rod 902 drives the two levers 905 to move synchronously during the rotation process, further ensuring the stability of the insulation board during the movement process.

[0041] In actual use, the first motor 601 drives the first disc 603 to rotate one circle, pushes the insulation board to the platform 12, and simultaneously drives the push plate 602 to reset. When the trigger member 901 on the first disc 603 contacts the rotating rod 902, the rotating rod 902 rotates and drives the cylinder 903 to move, and the cylinder 903 moves so that the lever 905 moves in the direction away from the conveyor belt 1. When the trigger member 901 is separated from the rotating rod 902, the elastic deformation of the fourth spring 908 drives the lever 905 and related structures to reset. Therefore, every time the trigger member 901 contacts the rotating rod 902, the lever 905 will move once in the direction away from the conveyor belt 1. In the process of the push plate 602 pushing the insulation board forward, the side of the insulation board will drive the lever 905 to rotate until the insulation board is separated from the lever 905, and the lever 905 is reset by the elasticity of the torsion spring 909 and fits with the baffle 906. The next time the lever 905 moves, if the position pushed by the lever 905 is the end face of the forward direction of the insulation board, the lever 905 will push the insulation board to move in the direction of the limit plate 709. The specific position of the trigger member 901 on the first disc 603 can be adjusted as needed. In this embodiment, when the push plate 602 pushes the insulation board to move to the platform 12, the trigger member 901 contacts the rotating rod 902, and the setting position matches the above-mentioned movement process. The movement of the lever 905 cooperates with the limit plate 709 of the insulation board to ensure the precise positioning of the insulation board during the cutting process, reduce errors, and improve cutting accuracy and product quality. The overall design enables the transmission, positioning and cutting processes of the insulation board to be highly automated and precisely controlled, significantly improving production efficiency, reducing manual intervention, improving operational safety and the stability of the production line, and providing a solid technical guarantee for efficient and high-quality insulation board production.

[0042] Furthermore, a second auxiliary mechanism 3 is provided above the platform 12. The second auxiliary mechanism 3 includes a support rod 301, a pressing plate 302, a first roller 303, a second roller 304, a trapezoidal block 308 and a side plate 305. One end of the support rod 301 is connected to the second contact plate 407, and the other end of the support rod 301 is connected to the pressing plate 302. The bottom of the pressing plate 302 is in contact with the second roller 304, and the second roller 304 is rotatably connected to the side plate 305, wherein the side plate 305 is tilted, and when the pressing plate 302 moves vertically downward, it will drive the side plate 305 to move in an oblique downward direction, wherein the tilt angle of the side plate 305 is not limited, and can be adjusted according to the size and thickness of the insulation board. The side plate 305 is connected to the trapezoidal block 308, and the trapezoidal block 308 is rotatably connected to the first roller 303. The first roller 303 is fixed on the inclined surface of the trapezoidal block 308, and the inclined surface of the trapezoidal block 308 is perpendicular to the side plate 305. Since the inclined surface on the trapezoidal block 308 is perpendicular to the movement trajectory of the side plate 305, when the side plate 305 moves in an obliquely downward direction, the inclined surface of the trapezoidal block 308 always remains perpendicular to the movement direction of the side plate 305, ensuring that the side plate 305 is uniformly stressed when moving obliquely downward. The side plate 305 is slidably connected to the shell 309, and the shell 309 and the side plate 305 have the same inclination angle, and the side plate 305 can move inside the shell 309.

[0043] In actual use, the lever 905 will move the insulation board to fit the insulation board on the end face of the limit plate 709, and the second contact plate 407 will move synchronously with the change of the height of the cutter 10 under the drive of the cam 403. When the cutter 10 moves downward, the support rod 301 drives the pressure plate 302 to move downward, and the pressure plate 302 drives the side plate 305 to move along the inclined direction of the shell 309 during the downward movement. At this time, the first roller 303 on the trapezoidal block 308 contacts the side of the insulation board, and fixes the insulation board against the end face of the limit plate 709 to avoid the insulation board from moving randomly during cutting, thereby ensuring the stability of the insulation board during the cutting process and avoiding cutting errors or quality problems caused by movement or vibration of the insulation board.

[0044] Furthermore, the second auxiliary mechanism 3 also includes a fifth spring 307 and a support rod 306. The housing 309 is connected to the support rod 306, and the support rod 306 passes through the side plate 305 and the side plate 305 can slide relative to the support rod 306. The support rod 306 can support the side plate 305, thereby improving the stability of the side plate 305 during movement. The side plate 305 and the housing 309 are connected with the fifth spring 307, and the fifth spring 307 gives the side plate 305 and the second roller 304 an elastic force that always fits the pressure plate 302, so that the first roller 303 can be reset normally after being pressed, without affecting the next cutting operation.

[0045] In actual use, the side plate 305 will squeeze the fifth spring 307 during the downward movement, and the fifth spring 307 will undergo elastic deformation after being squeezed. When the cutting work is completed, the support rod 301 drives the pressure plate 302 to move upward. During the upward movement of the pressure plate 302, since the fifth spring 307 is in a compressed state at this time, the elastic force given by the fifth spring 307 will drive the second roller 304 to always fit with the pressure plate 302. Relying on the elastic deformation of the fifth spring 307, the second roller 304 will not cause deformation of the insulation board during the process of squeezing the insulation board. At the same time, relying on the elastic deformation of the fifth spring 307, the continuity and stability of the production process are ensured.

[0046] In addition, another embodiment of the present invention further provides a method for using a continuous insulation board cutting device, comprising: Placing the insulation board: starting the conveyor belt 1, placing the insulation board to be cut on the conveyor belt 1 for transportation, and the insulation board is transported to the vicinity of the device through the conveyor belt 1 to prepare for cutting; Transferring the insulation board: start the first motor 601, the first motor 601 drives the first disc 603 to rotate, the first disc 603 drives the connecting rod 605 to move, the connecting rod 605 drives the slider 604 to translate on the limit frame 606, the slider 604 drives the push plate 602 to push the insulation board on the conveyor belt 1 to the platform 12 for preparation for cutting, wherein the reciprocating rotation of the first motor 601 makes the push plate 602 reciprocate on the conveyor belt 1, thereby realizing automatic removal of the insulation board on the conveyor belt 1.

[0047] Cutting the insulation board: The insulation board is cut by the cutter 10. The cutter 10 moves to cut the insulation board on the platform 12, and the outer peripheral surface of the insulation board is cut flat.

[0048] It is worth pointing out that by relying on the rotation of the first motor 601, the insulation board on the conveyor belt 1 can be continuously removed and cut, avoiding delays and operational errors during manual handling, and greatly improving the automation level and production efficiency of the production line.

[0049] The steps for cutting insulation boards also include: Start the second motor 402, and the second motor 402 drives the cam 403 to rotate. During the rotation, the cam 403 drives the first contact plate 404 to move. The first contact plate 404 drives the cutter 10 to cut the insulation board. The elastic deformation of the second spring 205 and the third spring 406 can drive the cutter 10 to always fit with the first contact plate 404, and the first contact plate 404 always fits with the cam 403, which will not affect the next cutting work.

[0050] It is worth pointing out that by relying on the rotation of the first motor 601, the insulation board on the conveyor belt 1 can be continuously removed and cut, avoiding delays and operational errors during manual handling, and greatly improving the automation level and production efficiency of the production line.

[0051] The above specific implementations do not constitute a limitation on the protection scope of the present invention. It should be understood by those skilled in the art that various modifications, combinations, sub-combinations and substitutions can be made according to design requirements and other factors. Any modification, equivalent substitution and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A continuous insulation board cutting device, characterized in that: It comprises a conveyor belt (1), a platform (12), a frame (15), a moving mechanism (6) and a cutter (10); the top surface of the conveyor belt (1) is flush with the top surface of the platform (12), the cutter (10) is arranged directly above the platform (12), the platform (12) is connected to the frame (15), and the moving mechanism (6) is arranged on the frame (15); The moving mechanism (6) comprises a first motor (601), a push plate (602), a first disc (603), a slider (604), a connecting rod (605), a limiting frame (606) and a bracket (607); The first motor (601) is connected to the frame (15), the output end of the first motor (601) is connected to the first disk (603), the first disk (603) is rotatably connected to the connecting rod (605), the connecting rod (605) is rotatably connected to the slider (604), the slider (604) is slidably connected to the limiting frame (606), and the slider (604) is connected to the push plate (602) via a bracket (607).

2. The continuous insulation board cutting device according to claim 1, characterized in that: A limiting mechanism (7) is arranged above the platform (12), the limiting mechanism (7) comprising an arc-shaped plate (701), a support block (703), a connecting rod (704), a second disc (702), a first spring (705), a round roller (706), a rotating plate (707), a roller shaft (708) and a limiting plate (709); The second circular disc (702) is connected to the output end of the first motor (601), the second circular disc (702) is connected to the arc-shaped plate (701), the connecting rod (704) passes through the support block (703) and is rotationally connected to the round roller (706), a first spring (705) is connected between the support block (703) and the connecting rod (704), the round roller (706) is fitted with the rotating plate (707), the rotating plate (707) is rotationally connected to the platform (12), the rotating plate (707) is fitted with the roller shaft (708), the roller shaft (708) is rotationally connected to the limiting plate (709), and the limiting plate (709) passes through the platform (12) and is used to limit the position of the insulation plate to be cut; The platform (12) is provided with a reset mechanism (8), the reset mechanism (8) comprising a boss (803), a positioning rod (801) and a third spring (802); The positioning rod (801) is connected to the platform (12), the positioning rod (801) passes through the boss (803) and the positioning rod (801) can slide relative to the boss (803), the boss (803) is connected to the limit plate (709), and the boss (803) and the platform (12) are connected to the third spring (802).

3. The continuous insulation board cutting device according to claim 1, characterized in that: The frame (15) is connected to a shield (14), the cutter (10) is arranged inside the shield (14), and a mounting mechanism (2) is arranged inside the shield (14); The mounting mechanism (2) comprises a connecting frame (201), two back plates (202), two connecting plates (203), two rod bodies (204) and two second springs (205); The two back plates (202) are connected via the connecting frame (201); the two connecting plates (203) are respectively slidably connected to the two back plates (202); the connecting plates (203) are connected to the cutter (10); the rod body (204) is connected to the back plate (202); the rod body (204) passes through the connecting plates (203); the connecting plates (203) can slide relative to the rod body (204); and the connecting plates (203) and the back plates (202) are connected to a second spring (205).

4. The continuous insulation board cutting device according to claim 3, characterized in that: A driving mechanism (4) is arranged above the protective cover (14); The driving mechanism (4) comprises a second motor (402), a first frame (401), a cam (403), a limit rod (405), a third spring (406), a first contact plate (404) and a second contact plate (407); The second motor (402) is connected to the first frame (401), the output end of the second motor (402) is connected to the cam (403), the cam (403) is fitted with the first contact plate (404), the first contact plate (404) is connected to the limit rod (405), the limit rod (405) is connected to the second contact plate (407), and the first contact plate (404) and the first frame (401) are connected to the third spring (406).

5. The continuous insulation board cutting device according to claim 4, characterized in that: A transmission mechanism (5) is arranged above the platform (12); The transmission mechanism (5) comprises a second frame (501), a gear ring (502), a gear (506), a main shaft (505), a shaft (507), a gear (506), a worm wheel (503) and a worm (504); The second frame (501) is rotatably connected to the shaft (507), the shaft (507) is connected to the ring gear (502), the shaft (507) is connected to the worm wheel (503), the worm wheel (503) is meshingly connected to the worm (504), the ring gear (502) is meshingly connected to the gear (506), the gear (506) is connected to the main shaft (505), and the main shaft (505) is rotatably connected to the shield (14); The number of the mounting mechanisms (2) is two, and the two mounting mechanisms (2) are connected to the main shaft (505).

6. The continuous insulation board cutting device according to claim 4, characterized in that: The top wall of the platform (12) is connected to two guard plates (13), and a first auxiliary mechanism (9) is arranged above the platform (12); The first auxiliary mechanism (9) comprises a trigger member (901), a rotating rod (902), a cylinder (903), a limit block (904), a lever (905), a baffle (906), a torsion spring (909), a slide rail (907) and a fourth spring (908); The trigger member (901) is connected to the first disk (603), the rotating rod (902) is rotationally connected to the platform (12), the rotating rod (902) is in contact with the cylinder (903), the cylinder (903) is rotationally connected to the limit block (904), the limit block (904) is slidably connected to the guard plate (13), the limit block (904) is rotationally connected to the lever (905), and the lever ( The torsion spring (909) is connected between the lever (905) and the limit block (904), the side of the lever (905) close to the conveyor belt (1) is in contact with the baffle (906), the baffle (906) is connected to the limit block (904), the limit block (904) is slidably connected to the slide rail (907), and the fourth spring (908) is connected between the slide rail (907) and the limit block (904).

7. The continuous insulation board cutting device according to claim 6, characterized in that: A second auxiliary mechanism (3) is arranged above the platform (12); The second auxiliary mechanism (3) comprises a support rod (301), a pressure plate (302), a first roller (303), a second roller (304), a housing (309), a trapezoidal block (308) and a side plate (305); One end of the support rod (301) is connected to the second contact plate (407), the other end of the support rod (301) is connected to the pressing plate (302), the bottom of the pressing plate (302) is in contact with the second roller (304), the second roller (304) is rotatably connected to the side plate (305), the side plate (305) is connected to the trapezoidal block (308), the trapezoidal block (308) is rotatably connected to the first roller (303), and the side plate (305) is slidably connected to the shell (309).

8. The continuous insulation board cutting device according to claim 7, characterized in that: The second auxiliary mechanism (3) further comprises a fifth spring (307) and a support rod (306); The housing (309) is connected to the support rod (306), the support rod (306) passes through the side plate (305) and the side plate (305) can slide relative to the support rod (306), and the side plate (305) and the housing (309) are connected to the fifth spring (307).

9. A method for using the continuous insulation board cutting device according to any one of claims 1 to 8, characterized in that: The steps include: Placing the insulation board: starting the conveyor belt (1) and placing the insulation board to be cut on the conveyor belt (1) for transportation; Transferring the insulation board: starting the first motor (601), the first motor (601) drives the first disc (603) to rotate, the first disc (603) drives the connecting rod (605) to move, the connecting rod (605) drives the slider (604) to translate on the limit frame (606), the slider (604) drives the push plate (602) to push the insulation board on the conveyor belt (1) onto the platform (12) to prepare for cutting; Cutting the insulation board: The insulation board is cut by a cutter (10).

10. A continuous insulation board cutting device and a method of using the same as claimed in claim 9, characterized in that: The steps for cutting insulation boards also include: The second motor (402) is started, the second motor (402) drives the cam (403) to rotate, the cam (403) drives the first contact plate (404) to move during the rotation, and the first contact plate (404) drives the cutter (10) to cut the thermal insulation plate.

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