Novel auxiliary device for repairing continuous casting roller bearing seat and repairing method

By designing auxiliary devices with rotary support, vibration module and adjustable clamping assembly, the problems of complex operation and high cost of traditional repair devices are solved, the quality and efficiency of repair are improved, and the service life of continuous cast roller bearing seats is extended.

CN119304506APending Publication Date: 2025-01-14HENAN TONGYU HEAVY IND MACHINERY CO LTD

Patent Information

Application Number
CN202411541203.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-01-14

AI Technical Summary

Technical Problem

The traditional continuous casting roller bearing seat repair device is complex in operation, high in cost, high in human resources, and difficult to improve installation efficiency, affecting the replacement cycle and service life.

Method used

An auxiliary device including a rotating support, a vibration module and a clamping assembly is designed to eliminate stress through the vibration module, an adjustable design of the clamping assembly is facilitated, and operational flexibility is improved through the rotating support.

Benefits of technology

It improves the quality of repair and work efficiency, reduces operating risks, enhances safety and convenience, adapts to bearing seat repairs of different sizes and shapes, and significantly extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of continuous casting roller bearing seat repairing, and particularly relates to a novel auxiliary device for repairing a continuous casting roller bearing seat and a repairing method. The device comprises a rotating support which is placed on a workbench and used for supporting and positioning the repairing device; the vibration module is vertically and rotationally mounted at the top end of the rotating support and used for vibrating the supporting plate and the clamping assembly mounted at the top end of the supporting plate so as to eliminate stress; the supporting plate is fixed above the vibration module; the clamping assembly is installed on the supporting plate, the clamping assembly comprises a handle and two limiting plates, and the distance between the two limiting plates is reduced by rotating the clamping assembly, so that the two limiting plates clamp the continuous casting roller bearing seat. According to the invention, the repairing quality and the working efficiency can be improved, and the safety and the convenience of operation are enhanced.
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Description

Technical Field

[0001] The invention belongs to the technical field of repairing a continuous casting roller bearing seat, and in particular relates to a novel auxiliary device and a repairing method for a continuous casting roller bearing seat. Background Art

[0002] The continuous casting roller is the core component of the continuous casting machine, and it plays a vital role in the production process of the continuous casting machine. After the continuous casting roller is used for a cycle and is offline, it is found that the bottom surface sealing part of the bearing seat has defects such as bottom surface corrosion, pits, and wear due to long-term corrosion and wear, which reduces the center height of the bearing seat, resulting in inconsistent center height dimensions of the same set of roller bearing seats, causing water leakage and seepage in the bottom seal of the bearing seat, etc. This situation will seriously affect the replacement cycle and service life of the continuous casting roller, so it is necessary to repair the continuous casting roller bearing seat. Traditional bearing installation methods may be time-consuming, while auxiliary devices can improve installation efficiency and save time and human resources. However, some existing repair devices mainly rely on manual fixing of the bearing seat during use, which will relatively use more manpower and material resources, and are costly, complicated to operate, and not easy to promote. Therefore, whether it is possible to improve a new type of auxiliary device and repair method for repairing the continuous casting roller bearing seat that is easy to operate, low cost, and reduces the use of human resources is a technical problem to be solved by the present invention. Summary of the invention

[0003] In view of this, the present invention provides a novel auxiliary device and repair method for repairing a continuous casting roller bearing seat.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A novel auxiliary device for repairing a continuous casting roller bearing seat, comprising: A rotating support, which is placed on a workbench and is used to support and position the repair device; A vibration module, the vibration module is vertically and rotatably mounted on the top of the rotating support, and is used to vibrate the support plate and the clamping assembly mounted on the top of the support plate to eliminate stress; A support plate, fixed above the vibration module; A clamping assembly is installed on the support plate. The clamping assembly includes a handle and two limit plates. By rotating the clamping assembly, the distance between the two limit plates is reduced, so that the two limit plates clamp the continuous casting roller bearing seat.

[0005] Furthermore, the rotating support includes a base and positioning plates installed on both sides of the base, and the thickness of the two positioning plates is smaller than the thickness of the base; a first through hole is opened through the center of the base, and an annular groove is also provided on the base, the center of the annular groove is at the same position as the center of the first through hole, and the annular groove is arranged around the first through hole; a limited bearing seat is installed on the first through hole; a plurality of second through holes are evenly distributed in the annular groove; and a plurality of third through holes are opened on the two positioning plates.

[0006] Furthermore, the vibration module includes a connecting shaft rotatably mounted on the base, a U-shaped storage plate fixedly mounted on the top of the connecting shaft, a control slot placed in the U-shaped storage plate, a through shaft, and a motor: A stepped cylindrical plug is fixed on the connecting shaft, and the stepped cylindrical plug includes a first plug and a second plug arranged axially from high to low, the size of the first plug is larger than the size of the second plug, and the second plug is embedded and inserted into the limiting bearing seat of the first through hole, and the bottom end of the connecting shaft is placed through the first through hole; a plurality of fourth through holes are opened on the first plug, and after the vibration module is installed on the rotating support, the second through hole corresponds to the fourth through hole one by one. An L-shaped limiting rod is used to penetrate the fourth through hole and the second through hole on the base; A fifth through hole is respectively opened at the same height on both sides of the U-shaped storage plate, and the through shafts are respectively installed on both sides of the control groove, and the two through shafts respectively pass through the two fifth through holes; the positions of the two through shafts between the control groove and the fifth through holes are respectively sleeved with a first damping spring; The control groove is a hollow rectangular structure with two ends open. A vibration block is placed in the middle of the control groove. Two sixth through holes are opened on the vibration block. Guide rods are respectively passed through the two sixth through holes. The two ends of the two guide rods are respectively fixed to the inner top and the inner bottom of the control groove; the upper part and the lower part of the guide rod are respectively sleeved with a second damping spring; A strip hole is opened at the top of the control groove, and the top of the control groove is connected to the bottom of the support plate by a connecting rod.

[0007] Furthermore, a disc is rotatably mounted at the center of one side of the vibration block, and the output shaft of the motor is connected to the eccentric point of the disc; the motor is fixed to the U-shaped storage groove through a bracket.

[0008] Furthermore, the two limit plates include a first limit plate and a second limit plate, and semicircular grooves are respectively arranged on the upper parts of the opposite sides of the first limit plate and the second limit plate; the first limit plate is fixed on the support plate, and the second limit plate is slidably installed on the support plate; the first limit plate and the second limit plate are respectively provided with a seventh through hole and an eighth through hole at the same height, and a threaded rod is arranged through the seventh through hole and the eighth through hole, and the contact position of the threaded rod with the seventh through hole is a fixed through connection, and the contact position of the threaded rod with the eighth through hole is a contact through connection; a nut is movably installed at the end of the threaded rod, and the handle is welded to the nut.

[0009] A novel continuous casting roller bearing seat repair method, comprising the novel continuous casting roller bearing seat repair auxiliary device as described above, comprises the following steps: Step S1: Place the bottom of the continuous casting roller bearing seat upwards on the semicircular groove of the first limit plate, turn the handle, and the nut sleeved on the threaded rod rotates and moves toward the first limit plate, thereby driving the second limit plate to move on the support plate toward the first limit plate, so that the semicircular groove of the second limit plate contacts and squeezes the continuous casting roller bearing seat, and the rotation of the handle is stopped; Step S2: Fully weld the bottom surface of the continuous casting roller bearing seat. First, weld the steps of each hole opening by hand, and then repair the opposite side with a second welding method. Step S3: Controlling the motor to start, the motor starts to drive the disc to rotate eccentrically, the vibration block connected to the disc vibrates, the vibration of the vibration block drives the connecting rod connected to the top of the vibration block to vibrate, and then the continuous casting roller bearing seat located on the support plate vibrates, thereby performing aging vibration stress relief treatment on the continuous casting roller bearing seat; Step S4: Based on the inner hole, re-process the bottom surface of the bearing seat to the drawing size and trim the surrounding weld bead; Step S5: trimming the water holes and oil holes on the bottom surface of the continuous casting roller bearing seat to ensure that the hole shape of the hole is beautiful, neat, consistent, and consistent in position, and there is no weld nodule on the hole wall. When repairing different positions of the continuous casting roller bearing seat during the trimming process, the L-shaped limit rod is pulled out, the U-shaped storage plate is rotated, and then the L-shaped limit rod is used to penetrate the fourth through hole and the second through hole on the base at the target position, and repair is performed again; Step S6: Turn the handle to move the nut away from the second limit plate, push the second limit plate by hand to move the second limit plate away from the first limit plate, take out the continuous casting roller bearing seat, and perform a pressure test on the continuous casting roller bearing seat. The pressure shall refer to the requirements of the drawing. The pressure shall be maintained for not less than 30 minutes and there shall be no leakage. After the pressure test, blow the water holes clean and wipe the bottom surface.

[0010] The beneficial effects of the present invention are: Improve the repair quality. Vibrate the support plate and the clamping assembly installed on the top of the support plate through the vibration module, which can effectively eliminate stress concentration, which is crucial to improve the stability and durability of the repaired continuous casting roller bearing seat. Stress concentration is often one of the main causes of early failure of components. Therefore, eliminating stress through vibration can significantly extend the service life of the continuous casting roller bearing seat.

[0011] Easy to operate, the design of the clamping assembly allows the distance between the two limit plates to be adjusted by a simple rotation operation, so that the continuous casting roller bearing seat can be easily clamped. This design not only improves the convenience of operation, but also reduces the requirements for operator skills, so that even non-professionals can quickly get started.

[0012] Improve work efficiency. Due to the adjustability of the clamping assembly, the device can adapt to different sizes and shapes of continuous casting roller bearing seats, which greatly improves the flexibility and efficiency of the repair work. In addition, the setting of the rotating support also enables the device to operate at different angles and positions, further improving work efficiency.

[0013] Enhanced safety: By using this auxiliary device, operators can avoid direct contact with high temperature or high pressure environments, thereby reducing operational risks. In addition, since the repair process is more controllable and precise, the possibility of accidents caused by improper operation is also reduced.

[0014] In summary, the novel auxiliary device for repairing the bearing seat of the continuous casting roller described in the present invention not only improves the repair quality and work efficiency, but also enhances the safety and convenience of operation through its unique design and function. These advantages make the device have high practical value and promotion prospects in actual application. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall schematic diagram of the present invention.

[0016] Figure 2 It is a side view of the continuous casting roller bearing seat of the present invention.

[0017] Figure 3 It is a schematic diagram of the rotating support in the present invention.

[0018] Figure 4 It is a schematic diagram of the vibration block and the second vibration-damping spring arranged thereon in the present invention.

[0019] Figure 5 It is a schematic diagram of a connection shaft of the present invention.

[0020] Figure 6 It is a side schematic diagram of a handle of the present invention.

[0021] Figure 1: Base, 2: Positioning plate, 3: First through hole, 4: Ring groove, 5: Limit bearing seat, 6: Second through hole, 7: Third through hole, 8: Connecting shaft, 9: Stepped cylindrical plug-in block, 10: First plug-in block, 11: Second plug-in block, 12: Fourth through hole, 13: L-shaped limit rod, 14: U-shaped storage plate, 15: Fifth through hole, 16: Control groove, 17: Through shaft, 18: First damping spring, 19: vibration block, 20: sixth through hole, 21: guide rod, 22: second damping spring, 23: motor, 24: disc, 25: strip hole, 26: connecting rod, 27: support plate, 28: bracket, 29: first limit plate, 30: second limit plate, 31: semicircular groove, 32: threaded rod, 33: seventh through hole, 34: eighth through hole, 35: nut, 36: handle, 37: continuous casting roller bearing seat. DETAILED DESCRIPTION

[0022] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0023] It should be noted that the terms "first", "second", etc. in the specification and claims of this application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable under appropriate circumstances.

[0024] It should be noted that in the present application, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present invention.

[0025] like Figure 1-6 As shown, a novel auxiliary device for repairing a continuous casting roller bearing seat includes a rotating support, a vibration module, a support plate 27 and a clamping assembly.

[0026] The rotating support is placed on a workbench and is used to support and position the repair device; the vibration module is vertically and rotatably installed on the top of the rotating support and is used to vibrate the support plate 27 and the clamping assembly installed on the top of the support plate 27 to eliminate the stress of the continuous casting roller bearing seat placed on the clamping assembly; the support plate 27 is fixed above the vibration module; the clamping assembly is installed on the support plate 27, and the clamping assembly includes a handle 36 and two limit plates. By rotating the clamping assembly, the distance between the two limit plates is reduced, so that the two limit plates clamp the continuous casting roller bearing seat.

[0027] The rotating support includes a base 1 and positioning plates 2 welded and mounted on both sides of the base 1. The thickness of the two positioning plates 2 is less than the thickness of the base 1, and a plurality of third through holes 7 are provided on the two positioning plates 2. Bolts can be used to penetrate the third through holes 7 to the workbench, or a heavy object can be used to press on the positioning plates 2 to limit the overall position of the auxiliary device for repair.

[0028] A first through hole 3 is formed through the center of the base 1. An annular groove 4 is also formed on the base 1. The center of the annular groove 4 is at the same position as the center of the first through hole 3. The annular groove 4 is formed around the first through hole 3. A limited bearing seat 5 is installed on the first through hole 3, and the vibration module can be rotatably installed on the limited bearing seat 5. A plurality of second through holes 6 are evenly distributed in the annular groove 4.

[0029] The vibration module includes a connecting shaft 8 rotatably mounted on the base 1 , a U-shaped placement plate 14 fixedly mounted on the top of the connecting shaft 8 , a control slot 16 placed in the U-shaped placement plate 14 , a through shaft 17 and a motor 23 .

[0030] like Figure 5 As shown, a stepped cylindrical plug 9 is fixed on the connecting shaft 8, and the stepped cylindrical plug 9 includes a first plug 10 and a second plug 11 axially arranged from high to low, the size of the first plug 10 is larger than the size of the second plug 11, and the second plug 11 is embedded and inserted into the limiting bearing seat 5 of the first through hole 3, and the bottom end of the connecting shaft 8 is passed through and placed in the first through hole 3. A plurality of fourth through holes 12 are provided on the first plug 10. After the vibration module is installed on the rotating support, the second through hole 6 corresponds to the fourth through hole 12 one by one. The L-shaped limiting rod 13 is used to pass through the fourth through hole 12 and the second through hole 6 at different positions on the base 1, so as to limit the rotation angle of the support plate 27. When performing rotation limiting in this embodiment, only one L-shaped limiting rod 13 may be used to penetrate a fourth through hole 12 and the second through hole 6 corresponding to the fourth through hole 12; of course, multiple L-shaped limiting rods 13 may also be used to penetrate each fourth through hole 12 and the second through hole 6 corresponding to the fourth through hole 12 respectively, but the effect remains unchanged, and the rotation angle limiting of the support plate 27 and the clamping assembly can be achieved.

[0031] The U-shaped storage plate 14 has five through holes 15 at the same height on both sides. The two through shafts 17 are installed on both sides of the control groove 16, and the two through shafts 17 pass through the two fifth through holes 15. The two through shafts 17 are respectively sleeved with first damping springs 18 at positions between the control groove 16 and the fifth through holes 15.

[0032] The control slot 16 is a hollow rectangular structure with two ends open. A vibration block 19 is placed in the middle of the control slot 16. Two sixth through holes 20 are provided on the vibration block 19. Guide rods 21 are respectively placed through the two sixth through holes 20. The two ends of the two guide rods 21 are respectively fixed to the inner top and inner bottom of the control slot 16; the upper and lower parts of the guide rods 21 are respectively sleeved with second damping springs 22. When the motor 23 drives the disc 24 to rotate, thereby driving the vibration block 19 to move, the first damping spring 18 and the second damping spring 22 can play a buffering role and increase the service life of the device.

[0033] A strip-shaped hole 25 is formed at the top of the control groove 16 , and the top of the control groove 16 is fixedly connected to the bottom of the support plate 27 by a connecting rod 26 .

[0034] A disc 24 is rotatably mounted on one side of the vibration block 19. The output shaft of the motor 23 is connected to the eccentric point of the disc 24. The motor 23 is fixed to the U-shaped storage slot through a bracket 28. In this embodiment, the start and stop of the motor 23 can be controlled by adding a small controller, a power supply and a power button. Since this is a publicly available technology, no additional explanation is given.

[0035] The two limit plates include a first limit plate 29 and a second limit plate 30, and semicircular grooves 31 are respectively provided on the upper parts of the opposite sides of the first limit plate 29 and the second limit plate 30. The first limit plate 29 is fixed on the support plate 27, and the second limit plate 30 is slidably installed on the support plate 27. In this embodiment, a slide rail is provided on the support plate 27 to achieve the sliding installation of the second limit plate 30 on the support plate 27.

[0036] A seventh through hole 33 and an eighth through hole 34 are respectively provided at the same height on the first limiting plate 29 and the second limiting plate 30, and a threaded rod 32 is provided through the seventh through hole 33 and the eighth through hole 34. The contact position of the threaded rod 32 with the seventh through hole 33 is a fixed through connection, and the contact position of the threaded rod 32 with the eighth through hole 34 is a contact through connection; a nut 35 is movably installed at the end of the threaded rod 32, and the handle 36 is welded to the nut 35. Figure 6 It is a schematic side view of the handle 36.

[0037] A novel continuous casting roller bearing seat repairing method includes the novel continuous casting roller bearing seat repairing auxiliary device described above, and includes the following steps.

[0038] Step S1: Place the bottom of the continuous casting roller bearing seat upwards on the semicircular groove 31 of the first limit plate 29, turn the handle 36, and the nut 35 sleeved on the threaded rod 32 rotates and moves toward the first limit plate 29, thereby driving the second limit plate 30 to move toward the first limit plate 29 on the support plate 27, so that the semicircular groove 31 of the second limit plate 30 contacts and squeezes the continuous casting roller bearing seat, and the rotation of the handle 36 is stopped.

[0039] Step S2: Fully weld the bottom surface of the continuous casting roller bearing seat. First, weld the steps on the openings of each hole by hand, and then use two-way welding to repair the opposite side. Use low current surfacing and do not weld continuously to prevent serious deformation of other surrounding parts. Take protective measures to protect other parts that do not need repair welding to prevent welding slag from splashing, avoid clogging of water and oil circuits, and damage to thread teeth.

[0040] Step S3: Control the motor 23 to start, and the motor 23 starts to drive the disc 24 to rotate eccentrically, and the vibration block 19 connected to the disc 24 vibrates. The vibration of the vibration block 19 drives the connecting rod 26 connected to the top of the vibration block 19 to vibrate, and then the continuous casting roller bearing seat located on the support plate 27 vibrates, thereby performing aging vibration stress relief treatment on the continuous casting roller bearing seat.

[0041] Step S4: Based on the inner hole, re-process the bottom surface of the bearing seat to the drawing size and trim the surrounding weld nodules.

[0042] Step S5: trimming the water holes and oil holes on the bottom surface of the continuous casting roller bearing seat to ensure that the hole shape of the hole is beautiful, neat, consistent, and consistent in position, and there is no weld nodule on the hole wall. When repairing different positions of the continuous casting roller bearing seat during the trimming process, the L-shaped limit rod 13 is pulled out, the U-shaped placement plate 14 is rotated, and then the L-shaped limit rod 13 is used to penetrate the fourth through hole 12 and the second through hole 6 on the base 1 at the target position, and repair is performed again; Step S6: Turn the handle 36 to move the nut 35 away from the second limit plate 30, manually push the second limit plate 30 away from the first limit plate 29, take out the continuous casting roller bearing seat, and pressure test the continuous casting roller bearing seat. The pressure shall refer to the requirements of the drawing. The pressure shall be maintained for not less than 30 minutes and there shall be no leakage. After the pressure test is completed, blow the water holes clean and wipe the bottom surface.

[0043] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A new type of auxiliary device for repairing the bearing seat of a continuous casting roller, characterized in that: include: A rotating support, which is placed on a workbench and is used to support and position the repair device; A vibration module, the vibration module is vertically and rotatably mounted on the top of the rotating support, and is used to vibrate the support plate and the clamping assembly mounted on the top of the support plate to eliminate stress; A support plate, fixed above the vibration module; A clamping assembly is installed on the support plate. The clamping assembly includes a handle and two limit plates. By rotating the clamping assembly, the distance between the two limit plates is reduced, so that the two limit plates clamp the continuous casting roller bearing seat.

2. A novel auxiliary device for repairing a continuous casting roller bearing seat according to claim 1, characterized in that: The rotating support includes a base and positioning plates installed on both sides of the base, and the thickness of the two positioning plates is less than the thickness of the base; a first through hole is opened through the center of the base, and an annular groove is also provided on the base, the center of the annular groove is at the same position as the center of the first through hole, and the annular groove is arranged around the first through hole; a limited bearing seat is installed on the first through hole; a plurality of second through holes are evenly distributed in the annular groove; and a plurality of third through holes are opened on the two positioning plates.

3. A novel auxiliary device for repairing a continuous casting roller bearing seat according to claim 2, characterized in that: The vibration module includes a connecting shaft rotatably mounted on the base, a U-shaped storage plate fixedly mounted on the top of the connecting shaft, a control slot placed in the U-shaped storage plate, a through shaft, and a motor: A stepped cylindrical plug is fixed on the connecting shaft, and the stepped cylindrical plug includes a first plug and a second plug arranged axially from high to low, the size of the first plug is larger than the size of the second plug, and the second plug is embedded and inserted into the limiting bearing seat of the first through hole, and the bottom end of the connecting shaft is placed through the first through hole; a plurality of fourth through holes are opened on the first plug, and after the vibration module is installed on the rotating support, the second through hole corresponds to the fourth through hole one by one. An L-shaped limiting rod is used to penetrate the fourth through hole and the second through hole on the base; A fifth through hole is respectively opened at the same height on both sides of the U-shaped storage plate, and the through shafts are respectively installed on both sides of the control groove, and the two through shafts respectively pass through the two fifth through holes; the positions of the two through shafts between the control groove and the fifth through holes are respectively sleeved with a first damping spring; The control groove is a hollow rectangular structure with two ends open. A vibration block is placed in the middle of the control groove. Two sixth through holes are opened on the vibration block. Guide rods are respectively passed through the two sixth through holes. The two ends of the two guide rods are respectively fixed to the inner top and the inner bottom of the control groove; the upper part and the lower part of the guide rod are respectively sleeved with a second damping spring; A strip hole is opened at the top of the control groove, and the top of the control groove is connected to the bottom of the support plate by a connecting rod.

4. A novel auxiliary device for repairing a continuous casting roller bearing seat according to claim 3, characterized in that: A disc is rotatably mounted at the center of one side of the vibration block, and the output shaft of the motor is connected to the eccentric point of the disc; the motor is fixed to the U-shaped storage groove through a bracket.

5. A novel auxiliary device for repairing a continuous casting roller bearing seat according to claim 4, characterized in that: The two limit plates include a first limit plate and a second limit plate, and semicircular grooves are respectively arranged on the upper parts of the opposite sides of the first limit plate and the second limit plate; the first limit plate is fixed on the support plate, and the second limit plate is slidably installed on the support plate; the first limit plate and the second limit plate are respectively provided with a seventh through hole and an eighth through hole at the same height, and a threaded rod is arranged through the seventh through hole and the eighth through hole, and the contact position of the threaded rod with the seventh through hole is a fixed through connection, and the contact position of the threaded rod with the eighth through hole is a contact through connection; a nut is movably installed at the end of the threaded rod, and the handle is welded to the nut.

6. A novel method for repairing a continuous casting roller bearing seat, characterized in that: The novel auxiliary device for repairing the bearing seat of a continuous casting roller according to any one of claims 1 to 5 comprises the following steps: Step S1: Place the bottom of the continuous casting roller bearing seat upwards on the semicircular groove of the first limit plate, turn the handle, and the nut sleeved on the threaded rod rotates and moves toward the first limit plate, thereby driving the second limit plate to move on the support plate toward the first limit plate, so that the semicircular groove of the second limit plate contacts and squeezes the continuous casting roller bearing seat, and the rotation of the handle is stopped; Step S2: Fully weld the bottom surface of the continuous casting roller bearing seat. First, weld the steps of each hole opening by hand, and then repair the opposite side with a second welding method. Step S3: Control the motor to start, the motor starts to drive the disc to rotate eccentrically, the vibration block connected to the disc vibrates, the vibration of the vibration block drives the connecting rod connected to the top of the vibration block to vibrate, and then the continuous casting roller bearing seat located on the support plate vibrates, so as to perform aging vibration stress relief treatment on the bearing seat; Step S4: Based on the inner hole, the bottom surface of the continuous casting roller bearing seat is re-processed to the drawing size, and the surrounding weld nodules are trimmed; Step S5: trimming the water holes and oil holes on the bottom surface of the continuous casting roller bearing seat to ensure that the hole shape of the hole is beautiful, neat, consistent, and consistent in position, and there is no weld nodule on the hole wall. When repairing different positions of the continuous casting roller bearing seat during the trimming process, the L-shaped limit rod is pulled out, the U-shaped storage plate is rotated, and then the L-shaped limit rod is used to penetrate the fourth through hole and the second through hole on the base at the target position, and repair is performed again; Step S6: Turn the handle to make the nut away from the second limit plate, manually push the second limit plate away from the first limit plate, take out the continuous casting roller bearing seat, and pressure test the continuous casting roller bearing seat. The pressure shall refer to the requirements of the drawing. The pressure shall be maintained for not less than 30 minutes. There shall be no leakage. After the pressure test, blow the water holes clean and wipe the bottom surface.

Citation Information

Patent Citations

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