Mute outer cover for diesel generating set
By designing a combined structure of sound insulation cavity and filter fluid on the diesel generator set, the problem of poor low-frequency noise absorption and heat dissipation by the silent cover is solved, and more effective noise reduction and heat dissipation effects are achieved.
Patent Information
- Application Number
- CN202411460887.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-01-24
AI Technical Summary
The existing silent housing has limited effect in absorbing low-frequency noise, and it is not conducive to the heat dissipation of diesel generator sets, affecting the operating efficiency of the equipment.
The diesel generator set is designed with a mute outer cover, a combined structure of the sound insulation cavity and the filter fluid. It absorbs sound waves energy and translates into heat energy through the filtering solution, reducing noise. Essence
Effectively absorb and reduce the low -frequency noise generated by the diesel generator set, improve the sound insulation effect, and improve the heat dissipation performance of the diesel generator crew through the circulating filter system and cooling channels, and provide a quieter and efficient operating environment.
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Figure CN119353091A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of silent covers, in particular to a silent cover for a diesel generator set. Background Art
[0002] A silent cover is a covering designed to reduce the noise generated by a device when it is running. It is commonly used on devices such as computer cases, printers, and air conditioners. The silent cover absorbs and isolates noise through sound insulation materials and structural design, thereby reducing the impact of the device on the surrounding environment when it is running. When choosing a silent cover, you should consider the sound insulation effect of the material, the heat dissipation performance, and whether it is easy to install and maintain.
[0003] According to the authorization announcement number CN 212615033 U, the disclosed "a silent cover structure for a diesel generator set" includes a cover body, a cover door and an exhaust channel. The cover body is provided with a cover door on the top, and an exhaust channel is fixedly provided on the side of the cover body. The inner surfaces of the cover body and the cover door are provided with sound insulation cotton. The left and right ends of the inner wall of the cover body are provided with sliding grooves, and the sliding grooves are connected by a supporting plate for sliding; that is, the sound insulation cotton inside the cover body uses its own sound insulation and sound absorption function to reduce the operating noise of the internal structure of the generator set body. Although the sound insulation cotton can absorb part of the sound, its sound insulation effect is limited because it mainly targets the absorption of medium and high frequency sounds. The sound insulation cavity uses a spatial structure, a combination of air layers and materials to block and absorb sound, thereby achieving a better sound insulation effect.
[0004] The existing silent cover usually uses sound insulation cotton as the sound insulation material of the diesel generator set, which is mainly aimed at absorbing medium and high frequency sounds, while low frequency sounds can still penetrate the entire silent cover, thus affecting the sound insulation effect; at the same time, the existing sound insulation cover covers the diesel generator set, making it difficult for the heat generated by the diesel generator set to dissipate, affecting the heat dissipation effect of the diesel generator set. To this end, we provide a silent cover for diesel generator sets. Summary of the invention
[0005] The technical problems solved by the present invention are:
[0006] (1) Existing silent covers usually use sound insulation cotton as the sound insulation material of diesel generator sets, which mainly absorbs medium and high frequency sounds, while low frequency sounds can still penetrate the entire silent cover, thus affecting the sound insulation effect;
[0007] (2) At the same time, the existing sound insulation cover covers the diesel generator set, making it difficult for the heat generated by the diesel generator set to dissipate, thus affecting the heat dissipation effect of the diesel generator set.
[0008] The present invention can be implemented through the following technical scheme: a silent outer cover for a diesel generator set, comprising a mounting cover, a mounting cavity is arranged inside the mounting cover, a lifting frame is vertically slidably installed at the bottom of the mounting cover, and the lifting frame is horizontally arranged, a lifting driving member for driving the lifting frame to slide up and down is arranged on the mounting cover, a sound insulation member is fixedly connected to the outside of the mounting cover, a sound insulation component is arranged on the mounting cover, and the sound insulation component is located on the inner wall of the mounting cover, a sound insulation cavity is arranged inside the sound insulation component, two connecting components are arranged on the mounting cover, the two connecting components are respectively arranged on both sides of the top of the mounting cover, and the two ends of the connecting component are respectively connected to the mounting cavity and the sound insulation component, a water changing pipe is arranged at the bottom of the mounting cover, and the two ends of the water changing pipe are respectively connected to the two sides of the bottom of the sound insulation cavity.
[0009] A further technical improvement of the present invention is that a mounting frame is provided at the bottom of the mounting cover, and the mounting frame is communicated with the bottom of the mounting cover, and the lifting frame is vertically slidably mounted in the mounting frame.
[0010] A further technical improvement of the present invention is that the lifting drive component includes a lifting screw, which is rotatably connected to the mounting frame and is vertically arranged. The lifting frame is threadably connected to the lifting screw, and a driving motor is provided on the mounting frame, and the output shaft of the driving motor is connected to the bottom end of the lifting screw.
[0011] A further technical improvement of the present invention is that both sides of the mounting frame are provided with lifting slide grooves, and both sides of the lifting frame are located in the lifting slide grooves.
[0012] A further technical improvement of the present invention is that the sound insulation component includes a sound insulation box, which is located in the installation cavity of the installation cover and is arranged along the inner wall of the installation cavity. The outer side of the sound insulation box is provided with a sound insulation coating, the two connecting components are connected to the sound insulation box, and the two ends of the water changing pipe are respectively connected to the two sides of the bottom of the sound insulation box.
[0013] A further technical improvement of the present invention is that each connecting piece includes an installation sleeve one, an installation sleeve two and a connecting pipe, the installation sleeve one is installed on the top of the installation cover, and the bottom of the installation sleeve one is connected to the installation cavity, the installation sleeve two is installed on the top of the sound insulation box, and the bottom of the installation sleeve two is connected to the interior of the sound insulation box, the two ends of the connecting pipe are respectively connected to the top of the installation sleeve one and the installation sleeve two, fans are provided in the two installation sleeves, and the air outlets of the two fans are in opposite directions.
[0014] A further technical improvement of the present invention is that the water-changing pipe comprises a filter pipe and a filter pump, the two ends of the filter pipe are respectively connected to the two sides of the bottom of the soundproof box, and the filter pump is installed on the filter pipe.
[0015] A further technical improvement of the present invention is that: a fixing frame is fixedly connected to the lifting frame, and the fixing frame is located on the top of the lifting frame, and a ventilation slot is provided between the fixing frame and the lifting frame.
[0016] A further technical improvement of the present invention is that: both sides of the installation cavity are fixedly connected with air guide channels, the two air guide channels are respectively located on one side close to the two installation sleeves, and the two air guide channels correspond to the ventilation slots.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The soundproof cavity of this device is filled with filtered liquid. When sound waves pass through the filtered liquid, its vibration energy is converted into heat energy, thereby reducing the intensity of the sound, so that these filtered liquids can effectively absorb and reduce noise. At the same time, a layer of soundproof coating is specially designed on the outside of the soundproof box to further enhance the soundproof effect. These two soundproofing measures work together to effectively soundproof the diesel generator set installed in the cavity. Through this double protection, the noise generated by the diesel generator set during operation is greatly reduced, thereby providing a quieter working environment for the surrounding environment;
[0019] The diesel generator set is installed and fixed by the fixing frame on the lifting frame, and then the lifting screw is driven by the driving motor to rotate, so that the lifting screw and the lifting frame are threadedly engaged and transmitted, thereby driving the lifting frame and the diesel generator set thereon to move upward into the installation cavity, and a cooling channel is formed through the ventilation groove and two air guide channels, in which one of the fans drives the airflow in the installation cavity to be transmitted along the installation sleeve 1, the connecting pipe and the installation sleeve 2 to the sound insulation cavity, and the filtered liquid in the sound insulation cavity filters and cools the airflow to prevent the exhaust gas generated by the diesel generator set from polluting the external environment. After the airflow is filtered and cooled, it flows through another installation sleeve 2 in the direction of the connecting pipe and the installation sleeve 1, and the airflow is transmitted to the installation cavity along the air guide channel to dissipate the heat of the diesel generator set in the installation cavity;
[0020] Inside the soundproof chamber, the filtrate will circulate along the filter pipeline driven by the filter pump. During this process, the filter pump will actively and effectively filter out various impurities in the filtrate. The filtered clean liquid will then be transported back into the soundproof chamber to achieve the recycling of the filtrate. This circulation system ensures the continuous purification of the filtrate and improves the efficiency of resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0022] Figure 1 It is a schematic diagram of the internal structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention;
[0024] Figure 3 It is a schematic diagram of the internal structure of the mounting frame of the present invention;
[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the fixing frame of the present invention.
[0026] In the figure: 1. Installation cover; 2. Installation cavity; 3. Lifting frame; 4. Sound insulation cavity; 5. Installation frame; 6. Lifting screw; 7. Lifting slide; 8. Sound insulation box; 9. Installation sleeve one; 10. Installation sleeve two; 11. Connecting pipe; 12. Filter pipe; 13. Filter pump; 14. Drive motor; 15. Fixed frame; 16. Ventilation slot; 17. Air guide channel; 18. Sound insulation coating. DETAILED DESCRIPTION
[0027] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.
[0028] See also Figure 1-Figure 4 As shown, the present invention proposes a silent outer cover for a diesel generator set, comprising a mounting cover 1, a mounting cavity 2 is arranged in the mounting cover 1, a lifting frame 3 is vertically slidably installed at the bottom of the mounting cover 1, and the lifting frame 3 is arranged horizontally, a lifting driving member for driving the lifting frame 3 to slide up and down is arranged on the mounting cover 1, a sound insulation member is fixedly connected to the outside of the mounting cover 1, a sound insulation component is arranged on the mounting cover 1, and the sound insulation component is located on the inner wall of the mounting cover 1, a sound insulation cavity 4 is arranged in the sound insulation component, two connecting components are arranged on the mounting cover 1, the two connecting components are respectively arranged on both sides of the top of the mounting cover 1, and the two ends of the connecting components are respectively connected with the mounting cavity 2 and the sound insulation component, a water changing pipe is arranged at the bottom of the mounting cover 1, and the two ends of the water changing pipe are respectively connected with both sides of the bottom of the sound insulation cavity 4; the mounting cavity 2 is filled with filtrate, and the filtrate is usually made of materials with high density and viscosity, these materials can absorb sound wave energy and reduce the propagation of sound waves, when the sound wave passes through the filtrate, its vibration energy is converted into heat energy, thereby reducing the intensity of the sound.
[0029] A mounting frame 5 is provided at the bottom of the mounting cover 1 , and the mounting frame 5 is communicated with the bottom of the mounting cover 1 , and the lifting frame 3 is vertically slidably installed in the mounting frame 5 .
[0030] The lifting drive component includes a lifting screw 6, which is rotatably connected to the mounting frame 5 and is vertically arranged. The lifting frame 3 is threadedly connected to the lifting screw 6. A driving motor 14 is provided on the mounting frame 5, and the output shaft of the driving motor 14 is connected to the bottom end of the lifting screw 6. The lifting screw 6 is driven to rotate by the driving motor 14, so that the lifting screw 6 and the lifting frame 3 are threadedly engaged for transmission, thereby driving the lifting frame 3 and the diesel generator set thereon to move upward into the mounting cavity 2.
[0031] Lifting slots 7 are provided on both sides of the mounting frame 5 , and both sides of the lifting frame 3 are located in the lifting slots 7 ; the lifting slots 7 can improve the stability of the lifting frame 3 when it moves up and down.
[0032] The sound insulation component includes a sound insulation box 8, which is located in the installation cavity 2 of the installation cover 1, and the sound insulation box 8 is arranged along the inner wall of the installation cavity 2. The outer side of the sound insulation box 8 is provided with a sound insulation coating 18. The two connecting components are connected to the sound insulation box 8, and the two ends of the water exchange pipe are respectively connected to the two sides of the bottom of the sound insulation box 8.
[0033] Each connecting piece includes an installation sleeve 1 9, an installation sleeve 2 10 and a connecting pipe 11. The installation sleeve 1 9 is installed on the top of the installation cover 1, and the bottom of the installation sleeve 1 9 is connected to the installation cavity 2. The installation sleeve 2 10 is installed on the top of the sound insulation box 8, and the bottom of the installation sleeve 2 10 is connected to the interior of the sound insulation box 8. The two ends of the connecting pipe 11 are respectively connected to the top of the installation sleeve 1 9 and the top of the installation sleeve 2 10. Fans are provided in the two installation sleeves 9, and the air outlets of the two fans are in opposite directions.
[0034] The water exchange pipes include a filter tube 12 and a filter pump 13. The two ends of the filter tube 12 are respectively connected to the two sides of the bottom of the soundproof box 8. The filter pump 13 is installed on the filter tube 12. The filter pump 13 can filter the impurities in the filtrate because it has a specially designed filter medium, such as a filter screen, a filter element or a filter membrane. These filter media have a specific pore size and can block particulate matter larger than the pore size from passing through, while allowing the liquid to pass through. When the filtrate passes through these media, the impurities are intercepted, and the clean liquid is pumped back into the filter tube 12.
[0035] A fixing frame 15 is fixedly connected to the lifting frame 3, and the fixing frame 15 is located at the top of the lifting frame 3. A ventilation slot 16 is provided between the fixing frame 15 and the lifting frame 3. A cooling channel is formed by the ventilation slot 16 and two air guide channels 17, so that the airflow can dissipate heat for the diesel generator set on the fixing frame 15.
[0036] Both sides of the installation cavity 2 are fixedly connected with air guiding channels 17 . The two air guiding channels 17 are respectively located on one side close to the two installation sleeves 9 , and the two air guiding channels 17 correspond to the ventilation slots 16 .
[0037] When the present invention is in use, the soundproof cavity 4 is filled with filtered liquid, the filtered liquid in the soundproof box 8 and the soundproof coating 18 provided on the outside of the soundproof box 8 can soundproof the diesel generator set in the installation cavity 2, the diesel generator set is installed and fixed by the fixing frame 15 on the lifting frame 3, and then the lifting screw 6 is driven by the driving motor 14 to rotate, so that the lifting screw 6 and the lifting frame 3 are threadedly engaged and transmitted, thereby driving the lifting frame 3 and the diesel generator set thereon to move upward into the installation cavity 2, and a cooling channel is formed by the ventilation groove 16 and the two air guide channels 17, one of the fans drives the airflow in the installation cavity 2 to be transmitted along the installation sleeve 1 9, the connecting pipe 11 and the installation sleeve 2 10 into the soundproof cavity 4, the filtered liquid in the soundproof cavity 4 filters and cools the airflow, and after the airflow is filtered and cooled, it flows in the direction of the connecting pipe 11 and the installation sleeve 1 9 through another installation sleeve 2 10, and the airflow is transmitted to the installation cavity 2 along the air guide channel 17, and cools the diesel generator set in the installation cavity 2;
[0038] Inside the soundproof chamber 4, the filtrate will continue to flow along the filter tube 12 driven by the filter pump 13. This process enables the filter pump 13 to effectively and thoroughly filter various impurities in the filtrate. The filtered clean liquid will then be retransmitted back into the soundproof chamber 4, thereby realizing the recycling of the filtrate. This circulation system not only ensures the continuous purification of the filtrate, but also greatly improves the utilization efficiency of resources, reduces the demand for new liquid, and also reduces maintenance costs.
[0039] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A silent cover for a diesel generator set, characterized in that: The invention comprises a mounting cover (1), wherein a mounting cavity (2) is provided in the mounting cover (1), a lifting frame (3) is vertically slidably installed at the bottom of the mounting cover (1), and the lifting frame (3) is arranged horizontally, a lifting driving member is arranged on the mounting cover (1) for driving the lifting frame (3) to slide up and down, a sound insulation member is fixedly connected to the outside of the mounting cover (1), a sound insulation component is provided on the mounting cover (1), and the sound insulation component is located on the inner wall of the mounting cover (1), a sound insulation cavity (4) is arranged in the sound insulation component, two connecting components are provided on the mounting cover (1), and the two connecting components are respectively arranged on both sides of the top of the mounting cover (1), and the two ends of the connecting components are respectively connected to the mounting cavity (2) and the sound insulation component, and a water changing pipe is provided at the bottom of the mounting cover (1), and the two ends of the water changing pipe are respectively connected to both sides of the bottom of the sound insulation cavity (4).
2. A silent cover for a diesel generator set according to claim 1, characterized in that: A mounting frame (5) is provided at the bottom of the mounting cover (1), and the mounting frame (5) is connected to the bottom of the mounting cover (1), and the lifting frame (3) is vertically slidably mounted in the mounting frame (5).
3. A silent cover for a diesel generator set according to claim 2, characterized in that: The lifting drive component comprises a lifting screw (6), the lifting screw (6) is rotatably connected to the mounting frame (5), and the lifting screw (6) is vertically arranged, the lifting frame (3) is threadedly connected to the lifting screw (6), and the mounting frame (5) is provided with a driving motor (14), and the output shaft of the driving motor (14) is connected to the bottom end of the lifting screw (6).
4. A silent cover for a diesel generator set according to claim 2, characterized in that: Both sides of the mounting frame (5) are provided with lifting slide grooves (7), and both sides of the lifting frame (3) are located in the lifting slide grooves (7).
5. A silent cover for a diesel generator set according to claim 1, characterized in that: The sound insulation component comprises a sound insulation box (8), the sound insulation box (8) is located in the installation cavity (2) of the installation cover (1), and the sound insulation box (8) is arranged along the inner wall of the installation cavity (2), the outer side of the sound insulation box (8) is provided with a sound insulation coating (18), the two connecting components are connected to the sound insulation box (8), and the two ends of the water exchange pipe are respectively connected to the two sides of the bottom of the sound insulation box (8).
6. A silent cover for a diesel generator set according to claim 5, characterized in that: Each connecting piece comprises a first mounting sleeve (9), a second mounting sleeve (10) and a connecting pipe (11); the first mounting sleeve (9) is mounted on the top of the mounting cover (1), and the bottom of the first mounting sleeve (9) is connected to the mounting cavity (2); the second mounting sleeve (10) is mounted on the top of the sound insulation box (8), and the bottom of the second mounting sleeve (10) is connected to the inside of the sound insulation box (8); the two ends of the connecting pipe (11) are respectively connected to the top of the first mounting sleeve (9) and the top of the second mounting sleeve (10); fans are provided in the two first mounting sleeves (9), and the air outlets of the two fans are in opposite directions.
7. A silent cover for a diesel generator set according to claim 5, characterized in that: The water exchange pipe comprises a filter pipe (12) and a filter pump (13), the two ends of the filter pipe (12) are respectively connected to the two sides of the bottom of the sound insulation box (8), and the filter pump (13) is installed on the filter pipe (12).
8. The silent cover for a diesel generator set according to claim 1, characterized in that: A fixing frame (15) is fixedly connected to the lifting frame (3), and the fixing frame (15) is located on the top of the lifting frame (3). A ventilation slot (16) is provided between the fixing frame (15) and the lifting frame (3).
9. A silent cover for a diesel generator set according to claim 8, characterized in that: Both sides of the installation cavity (2) are fixedly connected with air guide channels (17), the two air guide channels (17) are respectively located on one side close to the two installation sleeves (9), and the two air guide channels (17) correspond to the ventilation slots (16).
Citation Information
Patent Citations
Silent outer cover structure for diesel generating set
CN212615033U
