Continuous profiling equipment for radix puerariae production
By designing a continuous pressing equipment that integrates feeding, heating, pressing, cutting and cleaning functions, the problem of low production efficiency of Pueraria root is solved, and efficient and automated pressing processing of Pueraria root is achieved, which improves the aesthetics of the finished product and Uniformity.
Patent Information
- Application Number
- CN202411247508.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-02-11
AI Technical Summary
In the prior art, Pueraria root has low production efficiency and high labor intensity, and mechanized equipment can only be used in a simple form of pressing, which cannot improve production efficiency.
A continuous pressing equipment is designed, including material handling components, heating mechanism, pressing mechanism and annular conveying line, integrating feeding, heating and softening, pressing, cutting, cutting and cleaning, and using fully automated production, and the molding mold can be replaced.
It improves the efficiency of Pueraria root pressing, improves the aesthetics and unity of the finished product appearance, and achieves uniform heating and full extrusion of Pueraria root.
Smart Images

Figure CN119408219A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of kudzu root processing equipment, in particular to a continuous pressing device used for kudzu root production. Background Art
[0002] Pueraria root, a Chinese medicine name. It is the dried root of the leguminous plant Pueraria lobata, commonly known as wild kudzu. It is dug in autumn and winter, cut into thick slices or small pieces while fresh; dried. It is sweet, spicy, and cool. It has the functions of relieving muscle and fever, clearing rashes, promoting body fluid and quenching thirst, raising yang and stopping diarrhea, promoting blood circulation and activating collaterals, and detoxifying alcohol. It is often used for exogenous fever and headache, stiff neck and back pain, thirst, thirst, measles that does not break out, heat dysentery, diarrhea, dizziness and headache, hemiplegia caused by stroke, chest pain, and alcohol poisoning.
[0003] In the prior art, Pueraria root is not only used as medicine, but also can be made into related health foods with other plants. The health foods made from Pueraria root usually have the form of biscuits, cakes, chewable tablets, etc. Among them, Pueraria root is usually molded into different forms by manual techniques, and its production efficiency is low and the labor intensity is high, which is not conducive to the rapid development of the enterprise; there are also some mechanized equipment that can only simply press one shape, and loading and unloading still requires manual handling, which is not conducive to improving production efficiency.
[0004] Therefore, designing a continuous pressing equipment for Pueraria production makes it convenient to load and unload materials during the Pueraria production process, the heating and extrusion during the processing are uniform and sufficient, the shaping mold is replaceable, and the Pueraria pressing efficiency is improved, which becomes the direction of further improvement. Summary of the invention
[0005] To solve the above technical problems, the present invention provides a continuous profiling device for kudzu root production, comprising a material handling component, a heating mechanism, a profiling mechanism and an annular conveyor line arranged on a frame, wherein a feeding component and a lowering component are respectively arranged at two ends of the frame, and an output end of the feeding component is staggered and arranged with an interval between one end of the material handling component, an annular conveyor line is arranged below the material handling component, and the annular conveyor line is adaptively connected with the profiling mechanism, a heating mechanism is arranged between the profiling mechanism and the material handling mechanism, and a cleaning component is arranged relatively spaced below the heating mechanism; the profiling mechanism comprises a mounting frame, a hydraulic module, an upper die assembly, a lower die fixed assembly, a lower die movable assembly and a positioning assembly, hydraulic modules are arranged at the four corners of the upper end of the mounting frame through an upper support column, the output end of the hydraulic module is fixedly connected with the upper die assembly, a lower die fixed assembly is fixed on the inner side of the upper support column, a lower die movable assembly is attached to the upper end of the lower die fixed assembly, both sides of the lower die movable assembly are detachably connected with the annular conveyor line, and the lower die movable assembly corresponds to the upper die assembly one by one; a positioning assembly is arranged between the lower die fixed assembly and the upper support column.
[0006] Preferably, the upper mold assembly includes an upper heat insulation plate, an upper mold base, a fixed base, a double-axis cylinder, an ejection drive block, an upper ejection plate, a fixed block, an ejector pin, an upper mold core and an upper baffle plate. The output end of the hydraulic module is fixedly connected to the upper end of the upper heat insulation plate through a buffer mechanism. The lower end of the upper heat insulation plate is fixedly attached with an upper mold base. A plurality of fixed bases are evenly fixed on one side of the upper mold base. A double-axis cylinder is fixed on the lower end of the fixed base. The output end of the double-axis cylinder is adaptively connected to the ejection drive block. A plurality of mounting grooves are evenly opened at the lower end of the ejection drive block. The mounting grooves are connected with The pin shaft is connected to one end of the upper ejector piece, and the upper ejector piece is evenly provided with a plurality of oblique waist holes, and the waist holes are penetrated with fixed blocks at intervals, and the fixed blocks are fixedly connected to the inner side of the upper mold base; the lower end of the upper ejector piece is integrally formed with an ejector pin, and the upper end of the ejector pin is provided with a right-angle boss; the lower end of the upper mold base is detachably connected to the upper mold core, and a plurality of through grooves are evenly distributed on the inner side of the upper mold core, and a right-angle recess is provided in the through groove, and an ejector pin is penetrated in the through groove, and the right-angle boss is adapted to the right-angle recess; an upper baffle is fixedly provided on the other side of the upper mold base.
[0007] Preferably, the lower mold movable component includes a slider trolley, a positioning pin, a movable spring, a lower mold core and a positioning block. A slider trolley is fixed on the chain of the ring conveyor line. A guide rail is provided on the outer side of the slider trolley. The upper end of the slider trolley is adaptably connected to the lower mold core through a positioning pin and a movable spring. Positioning blocks are provided on both sides of the lower mold core. The positioning blocks are adaptably connected to the positioning component to position the lower mold core component for action; the lower mold core and the upper mold core cooperate to form a mold cavity; the lower mold core and the upper mold core are relatively adapted in groups of three.
[0008] Preferably, the lower mold fixing assembly includes a lower support column, a lower heat insulation plate and a lower mold base. A plurality of lower support columns are evenly distributed on the mounting frame. The upper ends of the lower support columns are fixed with a lower heat insulation plate and a lower mold base in sequence. The upper end of the lower mold base is contactably connected with the lower mold core. Avoidance positions are provided on both sides of the lower end of the lower mold base for the movement of the annular conveyor line.
[0009] Preferably, the material sorting component includes a material sorting rack, a vibration source group, a standard cylinder, a vibration connecting rod, a material sorting tray, a material sorting baffle, a mini cylinder and a connecting block. A vibration source group is provided on one side of the upper end of the material sorting rack, and standard cylinders are fixedly provided at the four corners of the inner side of the material sorting rack. The output end of the standard cylinder is transmission-connected with the vibration connecting rod, and the vibration connecting rod is connected to the four corners of the material sorting tray. A material sorting baffle is provided at the bottom of the material sorting tray, and both sides of the material sorting baffle are transmission-connected with the output end of the mini cylinder respectively. The mini cylinder is fixedly provided on the connecting block, and the connecting block is fixedly connected to one side of the material sorting tray; the vibration source group is adaptably connected to the material sorting tray, and a plurality of placement grooves of the same size are provided on the material sorting baffle and the material sorting tray.
[0010] Preferably, the feeding assembly includes a feeding hopper, a feeding elevator and a return material elevator. A feeding hopper is provided at one end of the frame, and the lower end of the upper hopper is adapted and installed with the feeding elevator. The output end of the feeding elevator extends into the upper end of the material sorting rack. A return material elevator is provided at the bottom of the material sorting rack, and the output end of the return material elevator extends above the feeding hopper.
[0011] Preferably, the positioning assembly includes a positioning plate, a positioning cylinder, a fisheye joint, a first opening block, a connecting shaft, a second opening block, a positioning column and a movable seat, the positioning plate is fixedly mounted on the mounting frame, the positioning cylinder is obliquely fixedly provided on the lower end of the outer side of the positioning plate, the output end of the positioning cylinder is adaptively connected to the first opening block through a fisheye joint, the first opening block is fixedly clamped on the connecting shaft, the second opening block is also fixedly clamped on the connecting shaft, the second opening block is not parallel to the first opening block, a positioning column is fixedly provided at one end of the second block, the positioning column and the positioning block can be adaptively contacted; the two ends of the connecting shaft are movably connected to the movable seat through bearings, and the bottom of the movable seat is fixed to the positioning plate.
[0012] Preferably, the cleaning assembly comprises a cleaning rack, a high-pressure water gun group, a cleaning roller brush and an air knife. A cleaning rack is arranged at intervals on one side of the unloading assembly. The cleaning rack is provided with a high-pressure water gun group, a cleaning roller brush and an air knife in sequence from left to right.
[0013] Preferably, the buffer mechanism includes a top fixed plate, a top pressure spring and a pressure plate, the top fixed plate is fixedly connected to the output end of the hydraulic module, the lower end of the top fixed plate is fixedly connected to the pressure plate through the top pressure spring, and the lower end of the pressure plate is fixed to the upper insulation plate.
[0014] Preferably, the unloading assembly includes an unloading elevator and an unloading roller brush, one end of the unloading elevator extends parallel to the inner side of the lower end of the mounting frame, the frame is provided with an unloading roller brush, and the unloading roller brush is arranged above the bottom of the unloading elevator; the other end of the unloading elevator is adapted to an external storage box.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] (1) The present invention provides a loading assembly and a unloading assembly at both ends of a frame, the output end of the loading assembly is staggered with one end of a material sorting assembly, a ring conveyor line is provided below the material sorting assembly, the ring conveyor line is adaptably connected to a profiling mechanism, a heating mechanism is provided between the profiling mechanism and the material sorting mechanism, and a cleaning assembly is relatively spaced below the heating mechanism; the profiling mechanism comprises a mounting frame, a hydraulic module, an upper die assembly, a lower die fixed assembly, a lower die movable assembly and a positioning assembly, hydraulic modules are provided at the four corners of the upper end of the mounting frame through support columns, the output end of the hydraulic module is fixedly connected to the upper die assembly, a lower die fixed assembly is fixed on the inner side of the support column, a lower die movable assembly is attached to the upper end of the lower die fixed assembly, both sides of the lower die movable assembly are detachably connected to the ring conveyor line, and the lower die movable assembly corresponds to the upper die assembly one by one; a positioning assembly is provided between the lower die fixed assembly and the support column. The equipment of the present invention integrates feeding, heating and softening, pressing, unloading and cleaning. The kudzu root is heated and extruded evenly and fully during the processing. The mold cavity shape can be customized into different shapes such as cylinder, rugby ball, square, strip, etc. according to the user's needs for production products. The upper mold core and the lower mold core can be disassembled and replaced to meet the needs of pressing kudzu root products in different shapes. The use of fully automated production not only improves the efficiency of kudzu root pressing, but also improves the aesthetics and uniformity of the appearance of the finished kudzu root products.
[0017] (2) The present invention sets an upper mold assembly, wherein the double-axis cylinder pushes the ejector pin into the right-angled recess when it is horizontally output, and then vertically outputs the ejector pin to lower and eject the shaped kudzu root stuck in the upper mold core, so that the shaped kudzu root can be completely adhered to the lower mold core; and then the double-axis cylinder is retracted, so that the right-angled boss portion of the ejector pin can be smoothly placed against the upper end of the right-angled recess for storage. During the entire process of the lateral and longitudinal movement of the ejector pin when it is working, the working path of the ejector pin is more accurate due to the cooperation between the waist hole and the fixing block. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0019] Figure 2 It is an overall cross-sectional view of the present invention.
[0020] Figure 3 It is a structural schematic diagram of the pressing mechanism and the annular conveyor line of the present invention.
[0021] Figure 4 It is a partial structural schematic diagram of the pressing mechanism of the present invention.
[0022] Figure 5 It is a schematic structural diagram of the material processing assembly of the present invention.
[0023] Figure 6 It is a partial structural cross-sectional view of the material sorting component of the present invention.
[0024] Figure 7 It is a side view of the material sorting assembly of the present invention when waiting for material sorting.
[0025] Figure 8 It is a side view of the material sorting assembly of the present invention after the material sorting is completed.
[0026] Fig. 9 It is a structural schematic diagram of the upper mold assembly of the present invention.
[0027] Fig.10 It is an exploded view of the upper mold assembly of the present invention.
[0028] Fig.11 It is a cross-sectional view of the upper mold assembly of the present invention.
[0029] Fig.12 It is an exploded view of the lower mold fixing assembly of the present invention.
[0030] Fig.13 For the present invention Figure 1 Enlarged view of point A in the middle.
[0031] Fig.14 For the present invention Fig.11 Sectional view at point B.
[0032] Fig.15 It is a partial structural side view of the present invention. DETAILED DESCRIPTION
[0033] The present invention will be further described below in conjunction with the accompanying drawings and specific implementation methods.
[0034] like Figures 1 to 15As shown, a continuous pressing device for producing kudzu root includes a frame 1, a material sorting component 2, a heating mechanism 3, a pressing mechanism 4, a ring conveyor line 5, a cleaning component 6, a mounting frame 7, a hydraulic module 8, an upper mold component 9, a lower mold fixing component 10, a lower mold movable component 11, a positioning component 12, an upper support column 13, an upper heat insulation board 14, an upper mold base 15, a fixing base 16, a double-axis cylinder 17, an ejection drive block 18, an upper ejection plate 19, a fixing block 20, an ejector pin 21, an upper mold core 22, an upper baffle 23, a mounting groove 24, a pin 25, a waist hole 26, a right-angle boss 27, a through groove 28, a right-angle recess 29, a slider trolley 30, a positioning pin 31, a movable spring 32, a lower mold core 33, positioning block 34, lower support column 35, lower heat insulation board 36, lower die base 37, material sorting rack 38, vibration source group 39, standard cylinder 40, vibration connecting rod 41, material sorting tray 42, material sorting baffle 43, mini cylinder 44, connecting block 45, placement slot 46, loading hopper 47, loading elevator 48, return material elevator 49, positioning plate 50, positioning cylinder 51, fisheye joint 52, first opening block 53, connecting shaft 54, second opening block 55, positioning column 56, movable seat 57, cleaning rack 58, high-pressure water gun group 59, cleaning roller brush 60, wind knife 61, top fixed plate 62, top pressure spring 63, pressure plate 64, unloading elevator 65, unloading roller brush 66.
[0035] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0037] like Figures 1 to 15As shown, a material handling component 2, a heating mechanism 3, a press mechanism 4 and an annular conveyor line 5 are arranged on the frame 1, and a feeding component and a discharging component are arranged at both ends of the frame 1 respectively. The output end of the feeding component is staggered with one end of the material handling component 2, and an annular conveyor line 5 is arranged below the material handling component 2, and the annular conveyor line 5 is adaptively connected with the press mechanism 4. A heating mechanism 3 is arranged between the press mechanism 4 and the material handling mechanism, and a cleaning component 6 is arranged at a relatively interval below the heating mechanism 3; the press mechanism 4 includes a mounting frame 7, a hydraulic die set 8, an upper die assembly 9, and a lower die fixing assembly 10. Assembly 10, lower mold movable assembly 11 and positioning assembly 12, hydraulic modules 8 are mounted at the four corners of the upper end of the mounting frame 7 through upper support columns 13, the output end of the hydraulic module 8 is fixedly connected to the upper mold assembly 9, the lower mold fixed assembly 10 is fixed on the inner side of the upper support column 13, the lower mold movable assembly 11 is attached to the upper end of the lower mold fixed assembly 10, the two sides of the lower mold movable assembly 11 are detachably connected to the annular conveyor line 5, the lower mold movable assembly 11 corresponds to the upper mold assembly 9 one by one; a positioning assembly 12 is provided between the lower mold fixed assembly 10 and the upper support column 13.
[0038] Specifically, the upper mold assembly 9 includes an upper heat insulation plate 14, an upper mold base 15, a fixed base 16, a double-axis cylinder 17, an ejection drive block 18, an upper ejection plate 19, a fixed block 20, an ejector pin 21, an upper mold core 22 and an upper baffle 23. The output end of the hydraulic module 8 is fixedly connected to the upper end of the upper heat insulation plate 14 through a buffer mechanism, and the upper mold base 15 is fixedly attached to the lower end of the upper heat insulation plate 14. A plurality of fixed bases 16 are evenly fixed on one side of the upper mold base 15, and a double-axis cylinder 17 is fixed on the lower end of the fixed base 16. The output end of the double-axis cylinder 17 is adaptably connected to the ejection drive block 18, and a plurality of mounting grooves 24 are evenly opened at the lower end of the ejection drive block 18. The mounting grooves 2 4 is connected to one end of the upper ejector piece 19 through a pin shaft 25. The upper ejector piece 19 is evenly provided with a plurality of oblique waist holes 26. The waist holes 26 are penetrated with fixed blocks 20 at intervals. The fixed blocks 20 are fixedly connected to the inner side of the upper die seat 15. The lower end of the upper ejector piece 19 is integrally formed with an ejector pin 21. The upper end of the ejector pin 21 is provided with a right-angle boss 27. The lower end of the upper die seat 15 is detachably connected to the upper die core 22. The inner side of the upper die core 22 is evenly provided with a plurality of through grooves 28. The through grooves 28 are provided with right-angle recesses 29. The through grooves 28 are penetrated with ejector pins 21, and the right-angle bosses 27 are adapted to the right-angle recesses 29. An upper baffle plate 23 is fixedly provided on the other side of the upper die seat 15. When the double-axis cylinder 17 is output horizontally, the ejector pin 21 is pushed into the right-angled recess 29, and then the ejector pin 21 is output vertically to move down and eject the shaped kudzu root adhered to the upper die core 22, so that the shaped kudzu root can be completely adhered to the lower die core 33; then the double-axis cylinder 17 is retracted, so that the right-angled boss 27 of the ejector pin 21 can be smoothly placed against the upper end of the right-angled recess 29 for storage. During the entire process of the lateral and longitudinal movement of the ejector pin 21 when working, the working path of the ejector pin 21 is more accurate due to the cooperation of the waist hole 26 and the fixing block 20.
[0039] The lower mold movable assembly 11 includes a slider trolley 30, a positioning pin 31, a movable spring 32, a lower mold core 33 and a positioning block 34. The slider trolley 30 is fixed on the chain of the circular conveyor line 5. A guide rail is arranged on the outer side of the slider trolley 30. The upper end of the slider trolley 30 is adapted to be connected with the lower mold core 33 through the positioning pin 31 and the movable spring 32. Positioning blocks 34 are arranged on both sides of the lower mold core 33. The positioning blocks 34 are adapted to be connected with the positioning assembly 12 to position the lower mold core 33 assembly; the lower mold core 33 cooperates with the upper mold core 22 to form a mold cavity; the lower mold core 33 and the upper mold core 22 are relatively adapted in groups of three. The attached figure of this embodiment takes a group of three as an example, and the distance between two adjacent groups of lower mold movable assemblies 11 distributed on the circular conveyor line 5 can be manually adjusted according to different working conditions.
[0040] The lower mold fixing assembly 10 includes a lower support column 35, a lower heat insulation plate 36 and a lower mold base 37. A plurality of lower support columns 35 are evenly distributed on the mounting frame 7. The lower heat insulation plate 36 and the lower mold base 37 are fixed to the upper ends of the lower support columns 35 in sequence. The upper end of the lower mold base 37 is contactably connected with the lower mold core 33. Avoidance positions are provided on both sides of the lower end of the lower mold base 37 for the movement of the annular conveyor line 5.
[0041] The buffer mechanism includes a top fixed plate 62, a top pressure spring 63 and a pressure plate 64. The top fixed plate 62 is fixedly connected to the output end of the hydraulic module 8. The lower end of the top fixed plate 62 is fixedly connected to the pressure plate 64 through the top pressure spring 63. The lower end of the pressure plate 64 is fixed to the upper insulation plate 14.
[0042] The positioning pin 31 and the movable spring 32 cooperate to effectively relieve the impact of the downward pressure on the slider trolley 30 when the lower mold core 33 is pressed down by the upper mold assembly 9, protecting the slider trolley 30 and the guide rail while allowing the lower mold core 33 to receive the exact pressing treatment of the upper mold assembly 9 on the lower mold base 37.
[0043] The material sorting component 2 includes a material sorting frame 38, a vibration source group 39, a standard cylinder 40, a vibration connecting rod 41, a material sorting tray 42, a material sorting baffle 43, a mini cylinder 44 and a connecting block 45. A vibration source group 39 is provided on one side of the upper end of the material sorting frame 38, and standard cylinders 40 are fixedly provided at the four corners of the inner side of the material sorting frame 38. The output end of the standard cylinder 40 is transmission connected with the vibration connecting rod 41, and the vibration connecting rod 41 is connected to the four corners of the material sorting tray 42. A material sorting baffle 43 is provided at the bottom of the material sorting tray 42, and the two sides of the material sorting baffle 43 are respectively transmission connected with the output end of the mini cylinder 44, the mini cylinder 44 is fixed on the connecting block 45, and the connecting block 45 is fixedly connected to one side of the material sorting tray 42; the vibration source group 39 is adaptively connected to the material sorting tray 42, and a plurality of placement grooves 46 of the same size are provided on the material sorting baffle 43 and the material sorting tray 42. In this embodiment, the material sorting tray 42 can be a single piece or a plurality of identical material sorting trays can be spliced into a size suitable for placement on the upper end of the material sorting rack 38 .
[0044] The feeding assembly includes a feeding hopper 47, a feeding elevator 48 and a return material elevator 49. A feeding hopper 47 is provided at one end of the frame 1, and the lower end of the feeding hopper 47 is adapted and installed with the feeding elevator 48. The output end of the feeding elevator 48 extends into the upper end of the material sorting rack 38. A return material elevator 49 is provided at the bottom of the material sorting rack 38, and the output end of the return material elevator 49 extends into the top of the feeding hopper 47.
[0045] The positioning assembly 12 includes a positioning plate 50, a positioning cylinder 51, a fisheye joint 52, a first opening block 53, a connecting shaft 54, a second opening block 55, a positioning column 56 and a movable seat 57. The positioning plate 50 is fixedly installed on the mounting frame 7. The positioning cylinder 51 is fixedly provided at the lower end of the outer side of the positioning plate 50. The output end of the positioning cylinder 51 is adaptively connected with the first opening block 53 through the fisheye joint 52. The first opening block 53 is fixedly provided on the connecting shaft 54. The second opening block 55 is also fixedly provided on the connecting shaft 54. The second opening block 55 is not parallel to the first opening block 53. A positioning column 56 is fixedly provided at one end of the second block, and the positioning column 56 can be adaptively contacted with the positioning block 34; both ends of the connecting shaft 54 are movably connected with the movable seat 57 through bearings, and the bottom of the movable seat 57 is fixed on the positioning plate 50. The positioning cylinder 51 extends, driving the first opening block 53 to rotate the connecting shaft 54, so that the second opening block 55 also rotates synchronously on the connecting shaft 54, so that the positioning column 56 can be smoothly inserted into the positioning block 34 for positioning.
[0046] The cleaning assembly includes a cleaning rack 58, a high-pressure water gun group 59, a cleaning roller brush 60 and an air knife 61. A cleaning rack 58 is arranged at intervals on one side of the blanking assembly. The cleaning rack 58 is provided with a high-pressure water gun group 59, a cleaning roller brush 60 and an air knife 61 from left to right, which is convenient for cleaning the lower mold core 33 after molding, so that the lower mold core 33 can continuously enter the next cycle for molding work.
[0047] The unloading assembly includes an unloading elevator 65 and an unloading roller brush 66. One end of the unloading elevator 65 extends parallel to the inner side of the lower end of the mounting frame 7. The frame 1 is provided with an unloading roller brush 66, which is arranged above the bottom of the unloading elevator 65. The other end of the unloading elevator 65 is adapted to an external storage box.
[0048] It should be explained that in the drawings of the present embodiment, the shape and size of the mold cavity formed by the placement groove 46, the upper mold core 22 and the lower mold core 33 are only partially illustrated. The required mold cavity shape can be customized according to the user's needs for the production of products to different shapes such as cylinder, rugby, square, strip, etc., and the upper mold core 22 and the lower mold core 33 can be removably replaced.
[0049] The working principle of the present invention is as follows: the feeding elevator 48 transports the kudzu root to the material sorting component 2, such as Figure 7As shown, the lengths of the outputs of the standard cylinders 40 on both sides of the material sorting tray 42 are different. At this time, the material sorting tray 42 is tilted to facilitate material sorting. The vibration source group 39 vibrates the kudzu root on the material sorting tray 42 so that the kudzu root can be smoothly and reasonably distributed in the placement groove 46 of the material sorting tray 42. After the material sorting is completed, the standard cylinder 40 drives the material sorting tray 42 to move downward through the vibration connecting rod 41, as shown in FIG. Figure 8 As shown, until the material arrangement tray 42 is parallel to the lower mold movable assembly 11;
[0050] When it is necessary to transfer the kudzu root to the lower mold core 33, the mini cylinder 44 outputs, and the material baffle 43 moves a distance less than the width of a placement groove 46, so that the material baffle 43 and the placement groove 46 on the material tray 42 completely overlap, so that the kudzu root in the material tray 42 can smoothly fall into the lower mold core 33, and the excess kudzu root will roll from the material rack 38 to the return material elevator 49 due to the descent of the material tray 42, and the return material elevator 49 will recycle the excess kudzu root into the upper hopper 47;
[0051] The annular conveyor line 5 is started, driving the slider trolley 30 to move along the guide rail (not shown in the attached figure, and the guide rail is conventionally set on the market), and the lower mold movable component 11 filled with kudzu root enters the area covered by the heating component, and the heating component heats and softens the kudzu root to facilitate the subsequent shaping of the kudzu root. After the heating is completed, the annular conveyor line 5 continues to drive the lower mold movable component 11 to enter the pressing mechanism 4, and when the lower mold fixed component 10 and the lower mold movable component 11 are overlapped, the hydraulic mold group 8 drives the upper mold component 9 to press downward to perform a pressing process on the kudzu root;
[0052] After the pressing is completed, the hydraulic module 8 drives the upper mold assembly 9 to move upward, and the annular conveyor line 5 continues to drive the lower mold movable assembly 11 that has been successfully pressed into the unloading area, and the kudzu root that has not fallen out of the lower mold core 33 is unloaded by the unloading roller brush 66. The dropped pressed kudzu root is transported to the external storage box through the unloading elevator 65 (not shown in this figure, it is a conventional storage device on the market), and the annular conveyor line 5 continues to drive the lower mold movable assembly 11 into the area covered by the cleaning assembly, and enters the next cycle after being cleaned in turn by the high-pressure water gun group 59, the cleaning roller brush 60 and the wind knife 61.
[0053] The equipment of the present invention integrates feeding, heating and softening, pressing, unloading and cleaning. The kudzu root is heated and pressed evenly and fully during the processing. The upper mold core 22 and the lower mold core 33 can be disassembled and replaced to meet the needs of pressing kudzu root products in different forms. The use of fully automated production not only improves the efficiency of kudzu root pressing, but also improves the aesthetics and uniformity of the appearance of the finished kudzu root products.
[0054] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of rights of the present invention. Therefore, modifications, equivalent changes, improvements, etc. made according to the scope of the patent application of the present invention are still within the scope covered by the present invention.
Claims
1. A continuous pressing device for kudzu root production, characterized in that: The invention comprises a material handling component (2), a heating mechanism (3), a press mechanism (4) and an annular conveyor line (5) arranged on a frame (1); a loading component and a unloading component are respectively arranged at two ends of the frame (1); the output end of the loading component is arranged at an interval and offset with one end of the material handling component (2); an annular conveyor line (5) is arranged below the material handling component (2); the annular conveyor line (5) is adaptively connected to the press mechanism (4); a heating mechanism (3) is arranged between the press mechanism (4) and the material handling mechanism; a cleaning component (6) is arranged at a relative interval below the heating mechanism (3); the press mechanism (4) comprises a mounting frame (7), a hydraulic die set (8), an upper die set (9), a lower die fixing member (10), a lower die fixing member (11), a lower die fixing member (12), a lower die fixing member (13), a lower die fixing member (14), a lower die fixing member (15), a lower die fixing member (16), a lower die fixing member (17), a lower die fixing member (18), a lower die fixing member (19), a lower die fixing member (21), a lower die fixing member (22), a lower die fixing member (23), a lower die fixing member (24), a lower die fixing member (25), a lower die fixing member (26), a lower die fixing member (27), a lower die fixing member (28), a lower die fixing member (29), a lower die fixing member (3 ...4), a lower die fixing member (2 The mounting frame (7) comprises a plurality of movable lower mold components (10), a lower mold movable component (11) and a positioning component (12). A hydraulic module (8) is mounted at the four corners of the upper end of the mounting frame (7) through an upper support column (13). The output end of the hydraulic module (8) is fixedly connected to the upper mold component (9). The lower mold fixed component (10) is fixed on the inner side of the upper support column (13). The upper end of the lower mold fixed component (10) is attached with a lower mold movable component (11). Both sides of the lower mold movable component (11) are detachably connected to the annular conveyor line (5). The lower mold movable component (11) corresponds to the upper mold component (9) one by one. A positioning component (12) is provided between the lower mold fixed component (10) and the upper support column (13).
2. The continuous pressing equipment for kudzu root production according to claim 1, characterized in that: The upper mold assembly (9) comprises an upper heat insulation plate (14), an upper mold base (15), a fixed base (16), a double-axis cylinder (17), an ejection drive block (18), an upper ejection plate (19), a fixed block (20), an ejector pin (21), an upper mold core (22) and an upper baffle (23); the output end of the hydraulic mold group (8) is fixedly connected to the upper end of the upper heat insulation plate (14) through a buffer mechanism; the upper mold base (15) is fixedly attached to the lower end of the upper heat insulation plate (14); a plurality of fixed bases (16) are evenly fixedly provided on one side of the upper mold base (15); a double-axis cylinder (17) is fixedly provided at the lower end of the fixed base (16); the output end of the double-axis cylinder (17) is adaptively connected to the ejection drive block (18); a plurality of mounting grooves (24) are evenly provided at the lower end of the ejection drive block (18); a pin is provided in the mounting groove (24) to allow the mounting groove to be inserted into the mounting groove. (25) is connected to one end of the upper ejector plate (19), the upper ejector plate (19) is evenly provided with a plurality of obliquely arranged waist holes (26), the waist holes (26) are penetrated with fixed blocks (20) at intervals, and the fixed blocks (20) are fixedly connected to the inner side of the upper die seat (15); the lower end of the upper ejector plate (19) is integrally formed with an ejector pin (21), and the upper end of the ejector pin (21) is provided with a right-angle boss (27); the lower end of the upper die seat (15) is detachably connected to the upper die core (22), the inner side of the upper die core (22) is evenly provided with a plurality of through grooves (28), the through grooves (28) are provided with right-angle recesses (29), the through grooves (28) are penetrated with ejector pins (21), and the right-angle bosses (27) are adapted to the right-angle recesses (29); an upper baffle (23) is fixedly provided on the other side of the upper die seat (15).
3. The continuous pressing equipment for kudzu root production according to claim 2, characterized in that: The lower die movable assembly (11) comprises a slider trolley (30), a positioning pin (31), a movable spring (32), a lower die core (33) and a positioning block (34); a slider trolley (30) is fixed on the chain of the annular conveyor line (5); a guide rail is arranged on the outer side of the slider trolley (30); the upper end of the slider trolley (30) is adapted to be connected with the lower die core (33) through the positioning pin (31) and the movable spring (32); positioning blocks (34) are arranged on both sides of the lower die core (33); the positioning blocks (34) are adapted to be connected with the positioning assembly (12) to perform action positioning on the lower die core (33) assembly; the lower die core (33) cooperates with the upper die core (22) to form a die cavity; the lower die core (33) and the upper die core (22) are relatively adapted in groups of three.
4. The continuous pressing equipment for kudzu root production according to claim 3 is characterized in that: The lower die fixing assembly (10) comprises a lower support column (35), a lower heat insulation board (36) and a lower die seat (37); a plurality of lower support columns (35) are evenly arranged on the mounting frame (7); the upper ends of the lower support columns (35) are fixed with a lower heat insulation board (36) and a lower die seat (37) in sequence; the upper end of the lower die seat (37) is contactably connected with the lower die core (33); and avoidance positions are provided on both sides of the lower end of the lower die seat (37) for the movement of the annular conveyor line (5).
5. The continuous pressing equipment for kudzu root production according to claim 3 or 4, characterized in that: The material sorting component (2) comprises a material sorting frame (38), a vibration source group (39), a standard cylinder (40), a vibration connecting rod (41), a material sorting tray (42), a material sorting baffle (43), a mini cylinder (44) and a connecting block (45); a vibration source group (39) is provided on one side of the upper end of the material sorting frame (38); standard cylinders (40) are fixedly provided at the four corners of the inner side of the material sorting frame (38); an output end of the standard cylinder (40) is transmission-connected to the vibration connecting rod (41); the vibration connecting rod (41) is connected to the material sorting tray (42); a material sorting baffle (43) is provided on the inner side of the material sorting frame (38 ... The material sorting tray (42) is connected at four corners, a material sorting baffle (43) is provided at the bottom of the material sorting tray (42), and the two sides of the material sorting baffle (43) are respectively connected to the output ends of the mini cylinder (44) in a transmission manner, and the mini cylinder (44) is fixed on a connecting block (45), and the connecting block (45) is fixedly connected to one side of the material sorting tray (42); the vibration source group (39) is adaptively connected to the material sorting tray (42), and a plurality of placement grooves (46) of the same size are provided on the material sorting baffle (43) and the material sorting tray (42).
6. The continuous pressing device for producing kudzu root according to claim 5, characterized in that: The feeding assembly comprises a feeding hopper (47), a feeding elevator (48) and a return material elevator (49); a feeding hopper (47) is provided at one end of the frame (1); the lower end of the feeding hopper (47) is adapted to be installed with the feeding elevator (48); the output end of the feeding elevator (48) extends into the upper end of the material sorting rack (38); a return material elevator (49) is provided at the bottom of the material sorting rack (38); the output end of the return material elevator (49) extends into the upper part of the feeding hopper (47).
7. The continuous pressing equipment for kudzu root production according to claim 6, characterized in that: The positioning assembly (12) comprises a positioning plate (50), a positioning cylinder (51), a fisheye joint (52), a first opening block (53), a connecting shaft (54), a second opening block (55), a positioning column (56) and a movable seat (57). The positioning plate (50) is fixedly mounted on the mounting frame (7). The positioning cylinder (51) is obliquely fixedly mounted on the lower end of the outer side of the positioning plate (50). The output end of the positioning cylinder (51) is adapted to be connected to the first opening block (53) via the fisheye joint (52). The first The opening block (53) is fixedly mounted on the connecting shaft (54); the connecting shaft (54) is also fixedly mounted with a second opening block (55); the second opening block (55) is not arranged parallel to the first opening block (53); a positioning column (56) is fixedly mounted on one end of the second block; the positioning column (56) and the positioning block (34) can be adapted to contact each other; both ends of the connecting shaft (54) are movably connected to a movable seat (57) via bearings; the bottom of the movable seat (57) is fixed on the positioning plate (50).
8. The continuous pressing equipment for kudzu root production according to claim 5, characterized in that: The cleaning component comprises a cleaning frame (58), a high-pressure water gun group (59), a cleaning roller brush (60) and an air knife (61); a cleaning frame (58) is arranged at intervals on one side of the material discharge component; and the cleaning frame (58) is provided with a high-pressure water gun group (59), a cleaning roller brush (60) and an air knife (61) in sequence from left to right.
9. The continuous pressing equipment for kudzu root production according to claim 7, characterized in that: The buffer mechanism comprises a top fixing plate (62), a top pressure spring (63) and a pressure plate (64); the top fixing plate (62) is fixedly connected to the output end of the hydraulic module (8); the lower end of the top fixing plate (62) is fixedly connected to the pressure plate (64) via the top pressure spring (63); and the lower end of the pressure plate (64) is fixed to the upper heat insulation plate (14).
10. The continuous pressing equipment for kudzu root production according to claim 7, characterized in that: The material unloading assembly comprises a material unloading elevator (65) and a material unloading roller brush (66); one end of the material unloading elevator (65) extends parallel to the inner side of the lower end of the mounting frame (7); a material unloading roller brush (66) is provided on the frame (1); the material unloading roller brush (66) is arranged above the bottom of the material unloading elevator (65); the other end of the material unloading elevator (65) is adapted to an external storage box.
Citation Information
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