Liquid beverage filling and defoaming device
By designing the push, injection and switching mechanism of the liquid beverage filling and defoaming device, the problems of bubbles and foam during liquid beverage filling are solved, and more efficient liquid filling and better product quality are achieved.
Patent Information
- Application Number
- CN202510019398.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-02-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Bubbles or foams are generated when filling existing liquid beverages, resulting in reduced liquid volume, reduced production efficiency, environmental pollution and product quality impacts. Existing devices cannot adjust the filling tube height and put appropriate defoaming agents according to the type of beverage.
A liquid beverage filling and defoaming device is designed, including a push mechanism, an injection mechanism and a switching mechanism. The push mechanism adjusts the height of the filling tube through the guide rod and the push assembly to reduce bubble generation. The injection mechanism accurately controls the injection and stirring of the defoaming agent through the temporary storage cylinder, transmission assembly and lifting assembly to enhance the defoaming effect. The switching mechanism uses storage tanks and liquid metering pumps to select appropriate defoaming agents according to the type of beverage, and achieves uniform distribution and effective use of defoaming agents through the traction assembly and the stirring assembly.
By reducing the filling height and precisely controlling the injection and stirring of defoaming agents, the generation of bubbles and the presence of foam are significantly reduced, the liquid filling efficiency and product quality are improved, and the production cost and environmental pollution are reduced.
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Figure CN119409122A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of liquid beverage defoaming, and in particular to a liquid beverage filling and defoaming device. Background Art
[0002] Liquid beverages refer to beverages that have no definite shape and are easy to flow, with a solid content of about 5%. Liquid beverages are usually consumed by drinking (usually without chewing), such as water, tea, coffee, milk, juice, etc. Liquid beverages can provide a variety of nutrients, including carbohydrates, proteins, antioxidants, water, vitamins and minerals, etc. These ingredients are essential for human survival, growth and reproduction. In addition, liquid beverages do not add any preservatives or chemical ingredients during the production process, which is safer and healthier.
[0003] Existing liquid beverages will produce bubbles or foam during filling. The foam will occupy the space originally used to fill the liquid beverage, resulting in a reduction in the actual amount of liquid filled, thereby affecting production efficiency and output. At the same time, foam overflow will pollute the production environment, increase cleaning costs, and may even cause production accidents. In addition, the foam entering the final product will affect the quality and taste of the product. The existing liquid beverage defoaming device has the following shortcomings: 1. The height of the filling tube cannot be adjusted. The filling tube is directly poured into the beverage packaging bottle, which will also produce foam due to the impact between the beverage and the bottom of the bottle.
[0004] 2. It is not possible to add the corresponding defoaming agent according to the type of liquid beverage to be filled. Blind use of defoaming agent is not conducive to improving the defoaming effect. Summary of the invention
[0005] The purpose of the present invention is to provide a liquid beverage filling and defoaming device.
[0006] To achieve this object, the present invention adopts the following technical solutions: Provided is a liquid beverage filling and defoaming device, comprising a mounting plate; It also includes a telescopic tube, a filling tube, a pushing mechanism, an injection mechanism and a switching mechanism; A limiting tube is fixedly arranged at the bottom of the mounting plate, the filling tube is slidably arranged on the inner wall of the limiting tube through two slide bars, a liquid inlet is arranged on the top outer wall of the filling tube, and the telescopic tube is fixedly arranged on the top of the filling tube; The pushing mechanism is arranged on the top of the mounting plate, and the pushing mechanism includes a guide rod and a pushing assembly, the guide rod is fixedly arranged on the bottom of the mounting plate, the pushing assembly is inserted on the top of the mounting plate, and the pushing assembly is fixedly connected to one of the slide bars; The injection mechanism is arranged on the top of the mounting plate, and the injection mechanism includes an injection pipe, a temporary storage tube, a transmission assembly and a lifting assembly. The temporary storage tube is fixedly arranged on the top of the mounting plate, a discharge port is arranged at the bottom center of the temporary storage tube, a delivery pipe is fixedly arranged between the discharge port and the liquid inlet, the transmission assembly is arranged on the top of the mounting plate, and the lifting assembly is arranged between the temporary storage tube and the transmission assembly; The switching mechanism is arranged on the top of the mounting plate, and the switching mechanism includes a traction assembly, a delivery pipe, a plurality of discharge pipes, a plurality of storage tanks and a plurality of stirring assemblies. Each storage tank is fixed on the top of the mounting plate through a vertical plate, each discharge pipe is fixed at the bottom of a storage tank, a connecting pipe is fixed between the ends of the plurality of discharge pipes away from the storage tanks, an input port is opened at the bottom of the temporary storage cylinder, the delivery pipe is fixed between the input port and the connecting pipe, each stirring assembly is inserted between a storage tank, and the traction assembly is arranged between the lifting assembly and one of the stirring assemblies.
[0007] Furthermore, the pushing assembly includes an electric push rod and a push block. The electric push rod is inserted on the top of the mounting plate, the push block is fixed on its output end, the guide rod is slidably connected to the push block, and the push block is fixedly connected to one of the slide bars close to the guide rod.
[0008] Furthermore, the transmission assembly includes a first rack, a first gear, a first rotating shaft, a first driving wheel, a first driven wheel and a first belt. The first rack is fixedly arranged at an end of another slide away from the filling tube. A slide rail is fixedly arranged on the top of the mounting plate. The first rack is slidably arranged on the slide rail. An avoidance groove is arranged on the outer wall of the mounting plate. A first hinge shaft is rotatably arranged inside the avoidance groove. The first gear is fixedly arranged on the first hinge shaft. The first rack is meshed with the first gear. The first driving wheel is fixedly arranged on the first hinge shaft. The first rotating shaft is rotatably arranged on the outer wall of the slide rail through the support plate. The first driven wheel is fixedly arranged on the first rotating shaft. The first belt is sleeved between the first driving wheel and the first driven wheel.
[0009] Furthermore, the lifting assembly includes a turntable, a connecting rod, a lifting plate and an extrusion rod. Two first guide rails are fixedly provided on the top of the mounting plate. The lifting plate is slidably arranged between the two first guide rails through two sliders. The extrusion rod is fixedly arranged at the bottom of the lifting plate, and the extrusion rod is slidably connected to the temporary storage cylinder. The turntable is fixedly arranged on the first rotating shaft, and the connecting rod is hingedly arranged between the turntable and the lifting plate.
[0010] Furthermore, each stirring assembly includes a stirring shaft, several pipe clamps and several stirring plates. The stirring shaft is rotatably arranged on the storage tank through a bearing. Several pipe clamps are evenly spaced on the outer wall of the stirring shaft, and every two stirring plates are fixed on the outer wall of a pipe clamp.
[0011] Furthermore, the traction assembly includes a second rack, a second gear, a second rotating shaft, a second driving wheel, a second driven wheel, a second belt, a first bevel gear and a second bevel gear. Two second guide rails are fixedly provided on the top of the mounting plate. The second rack is slidably provided between the two second guide rails. The second rotating shaft is rotatably provided on the top of the mounting plate. The second gear and the second driving wheel are respectively fixedly provided at both ends of the second rotating shaft. The second rack is meshingly connected with the second gear. An L-shaped plate is fixedly provided on the outer wall of one of the vertical plates. A second hinge shaft is rotatably provided on the top of the L-shaped plate. The first bevel gear and the second driven wheel are respectively fixedly provided at both ends of the first hinge shaft. The second bevel gear is fixedly provided on the top of one of the stirring shafts. The first bevel gear and the second bevel gear are meshingly connected. The second belt is sleeved between the second driving wheel and the second driven wheel.
[0012] Furthermore, a synchronous wheel is fixedly provided on the top of each stirring shaft, and a synchronous belt is sleeved between the synchronous wheels.
[0013] Furthermore, a liquid metering pump is fixedly provided on the outer wall of one end of each discharge pipe close to the connecting pipe.
[0014] Furthermore, a first one-way valve is fixedly provided at one end of the delivery pipe close to the temporary storage cylinder.
[0015] Furthermore, a second one-way valve is fixedly provided at one end of the injection pipe close to the temporary storage cylinder.
[0016] Beneficial effects of the present invention: 1. The present invention designs a pushing mechanism, namely a guide rod and a pushing assembly, through which the filling tube is first extended into the inner bottom of the beverage packaging bottle to reduce the filling height, and then the beverage is filled from bottom to top at a uniform speed. In this way, the air in the packaging bottle can be expelled first, reducing the chance of contact between the beverage and the air, thereby reducing the generation of bubbles.
[0017] 2. The present invention designs a switching mechanism, namely a traction component, a delivery pipe, a plurality of discharge pipes, a plurality of storage tanks and a plurality of stirring components. By designing a plurality of storage tanks, different types of defoaming agents are stored, and the liquid metering pump can accurately control the amount of defoaming agent delivered to the temporary storage cylinder. On the one hand, the corresponding defoaming agent can be selected according to different types of beverages to improve the targeted defoaming. On the other hand, it can meet the defoaming agent content required for filling different types of liquid beverages, thereby meeting different defoaming needs and improving the flexibility and practicality of the device.
[0018] 3. The present invention can realize the sequential linkage of the pushing mechanism, the injection mechanism and the switching mechanism by designing the transmission component and the traction component, that is, when the filling tube vertically descends to enter the packaging bottle, the extrusion rod in the temporary storage cylinder is synchronously driven to rise vertically to provide a storage space for the defoaming agent to be input, and when the extrusion rod rises vertically, the defoaming agent in the storage tank is synchronously driven to stir, so as to ensure that the defoaming agent is evenly distributed after being injected into the packaging bottle, and the fusion effect with the beverage is improved, thereby improving the defoaming effect. If the defoaming agent is not stirred, it will settle at the bottom of the liquid or float unevenly on the surface of the liquid, thereby reducing the defoaming effect. After the extrusion rod rises vertically into place , the storage tank inputs the corresponding defoaming agent into the temporary storage cylinder through the conveying pipe, then starts the filling equipment first, injects the beverage into the packaging bottle through the telescopic tube and the filling tube, and then drives the output end of the electric push rod to shrink through the controller, so that the filling tube is driven to rise vertically at a uniform speed through the push block, that is, the filling tube is raised while filling the beverage, which can avoid contamination caused by contact between the filling tube and the beverage. While the filling tube rises vertically, the extrusion rod synchronously descends vertically, so that the defoaming agent previously injected into the temporary storage cylinder is squeezed into the filling tube through the injection tube. By synchronously injecting the defoaming agent, the generation of foam in the beverage can be suppressed, and the generated foam can be helped to quickly break and disappear, further improving the defoaming effect.
[0019] 4. Combining the beneficial effects of 1 and 3, by shortening the filling height and adding defoaming agent, a double defoaming effect can be achieved, further improving the defoaming effect of the device.
[0020] 5. The present invention can realize the sequential linkage of the pushing mechanism, the injection mechanism and the switching mechanism by designing the transmission component and the traction component, thereby reducing the number of driving sources used in the device, reducing the defoaming cost, and at the same time reducing the overall structure of the device, reducing the manufacturing cost and the occupied space. With the installation plate, the device can be easily connected to the existing filling equipment, improving the effect of supporting use, and further improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings in the embodiment of the present invention are briefly introduced below.
[0022] Figure 1 The three-dimensional structure of the present invention is shown in FIG. Figure 1 ; Figure 2 for Figure 1 A in the enlarged view; Figure 3 for Figure 1 The enlarged view of point B in the figure; Figure 4 A top view of the present invention; Figure 5 for Figure 4Plane section view along CC line; Figure 6 for Figure 5 The enlarged view of D in the figure; Figure 7 for Figure 5 The enlarged view of point E in the figure; Figure 8 The three-dimensional structure of the present invention is shown in FIG. Figure 2 ; Fig. 9 for Figure 8 The enlarged view of F in the figure; Fig.10 for Figure 8 The enlarged view of G in the figure; Fig.11 It is a schematic diagram of the cross-sectional structure of the storage tank of the present invention; In the figure: mounting plate 1, telescopic tube 2, filling tube 3, limiting tube 4, slide bar 5, guide rod 6, injection tube 7, temporary storage tube 8, conveying tube 9, discharge tube 10, storage tank 11, connecting tube 12, electric push rod 13, push block 14, first rack 15, first gear 16, first rotating shaft 17, first driving wheel 18, first driven wheel 19, first belt 20, turntable 21, connecting rod 22, lifting plate 23, extrusion rod 24, slider 25, stirring shaft 26, pipe clamp 27, stirring plate 28, second rack 29, second gear 30, second rotating shaft 31, second driving wheel 32, second driven wheel 33, second belt 34, first bevel gear 35, second bevel gear 36, synchronous wheel 37, synchronous belt 38, liquid metering pump 39, first one-way valve 40, second one-way valve 41. DETAILED DESCRIPTION
[0023] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0024] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and they should not be understood as limitations of the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product.
[0025] A liquid beverage filling and defoaming device, comprising a mounting plate 1; It also includes a telescopic tube 2, a filling tube 3, a pushing mechanism, an injection mechanism and a switching mechanism; A limiting tube 4 is fixedly provided at the bottom of the mounting plate 1, and a filling tube 3 is slidably provided on the inner wall of the limiting tube 4 through two slide bars 5. A liquid inlet is provided on the top outer wall of the filling tube 3, and a telescopic tube 2 is fixedly provided at the top of the filling tube 3. The telescopic tube 2 is connected to the filling device. After the filling device is turned on, the liquid beverage flows from the telescopic tube 2 into the interior of the filling tube 3; The pushing mechanism is arranged at the top of the mounting plate 1, and the pushing mechanism includes a guide rod 6 and a pushing assembly. The guide rod 6 is fixedly arranged at the bottom of the mounting plate 1, and the pushing assembly is inserted at the top of the mounting plate 1, and the pushing assembly is fixedly connected to one of the slide bars 5; The injection mechanism is arranged at the top of the mounting plate 1, and the injection mechanism includes an injection pipe 7, a temporary storage tube 8, a transmission assembly and a lifting assembly. The temporary storage tube 8 is fixedly arranged at the top of the mounting plate 1, and a discharge port is arranged at the bottom center of the temporary storage tube 8. The delivery pipe 9 is fixedly arranged between the discharge port and the liquid inlet, the transmission assembly is arranged at the top of the mounting plate 1, and the lifting assembly is arranged between the temporary storage tube 8 and the transmission assembly; The switching mechanism is arranged on the top of the mounting plate 1, and the switching mechanism includes a traction assembly, a delivery pipe 9, a plurality of discharge pipes 10, a plurality of storage tanks 11 and a plurality of stirring assemblies. Each storage tank 11 is fixed on the top of the mounting plate 1 through a vertical plate, each discharge pipe 10 is fixed at the bottom of a storage tank 11, a connecting pipe 12 is fixed between the ends of the plurality of discharge pipes 10 away from the storage tank 11, an input port is opened at the bottom of the temporary storage tube 8, the delivery pipe 9 is fixed between the input port and the connecting pipe 12, each stirring assembly is inserted between a storage tank 11, and the traction assembly is arranged between the lifting assembly and one of the stirring assemblies.
[0026] Reference Figures 1 to 11 As shown, the pushing assembly includes an electric push rod 13 and a push block 14. The electric push rod 13 is inserted into the top of the mounting plate 1, and the push block 14 is fixedly arranged on its output end. The guide rod 6 is slidably connected to the push block 14, and the push block 14 is fixedly connected to one of the slide bars 5 close to the guide rod 6. The device is equipped with a controller. When the liquid beverage is filled, the electric push rod 13 is first started by the controller, so that its output end extends vertically downward. Since the output end is fixedly connected to one of the slide bars 5 close to the guide rod 6 through the push block 14, the filling tube 3 is slidably connected to the limiting tube 4 through the two slide bars 5, and the limiting tube 4 is fixedly connected to the mounting plate 1, so that the filling tube 3 vertically descends on the inner wall of the limiting tube 4 until the filling tube 3 extends into the inner bottom of the beverage packaging bottle.
[0027] Reference Figures 1 to 11As shown, the transmission assembly includes a first rack 15, a first gear 16, a first rotating shaft 17, a first driving wheel 18, a first driven wheel 19 and a first belt 20. The first rack 15 is fixedly arranged at one end of another slide bar 5 away from the filling tube 3. A slide rail is fixedly arranged on the top of the mounting plate 1. The first rack 15 is slidably arranged on the slide rail. An avoidance groove is arranged on the outer wall of the mounting plate 1. A first hinge shaft is rotatably arranged inside the avoidance groove. The first gear 16 is fixedly arranged on the first hinge shaft. The first rack 15 is meshed and connected with the first gear 16. The first driving wheel 18 is fixedly arranged on the first hinge shaft. The first rotating shaft 17 is rotatably arranged on the outer wall of the slide rail through the support plate. The first driven wheel 19 is fixedly arranged on the first rotating shaft 17. The first belt 20 is sleeved between the first driving wheel 18 and the first driven wheel 19. When the filling tube 3 vertically descends on the inner wall of the limiting tube 4, since the filling tube 3 is fixedly connected to the first rack 15 through another slide bar 5, the first rack 15 is slidably connected to the guide rail, and the first gear 16 is meshed with the first rack 15, thereby driving the first gear 16 to rotate clockwise. Since the first gear 16 and the first driving wheel 18 are both fixedly connected to the first hinge shaft, the first driven wheel 19 is fixedly connected to the first rotating shaft 17, the first driving wheel 18 and the first driven wheel 19 are sleeved by the first belt 20, thereby driving the first rotating shaft 17 to rotate clockwise.
[0028] Reference Figures 1 to 11 As shown, the lifting assembly includes a turntable 21, a connecting rod 22, a lifting plate 23 and an extrusion rod 24. Two first guide rails are fixedly provided on the top of the mounting plate 1. The lifting plate 23 is slidably arranged between the two first guide rails through two sliders 25. The extrusion rod 24 is fixedly arranged at the bottom of the lifting plate 23, and the extrusion rod 24 is slidably connected to the temporary storage tube 8. The turntable 21 is fixedly arranged on the first rotating shaft 17, and the connecting rod 22 is hingedly arranged between the turntable 21 and the lifting plate 23. When the first rotating shaft 17 rotates clockwise, since the turntable 21 is fixedly connected to the first rotating shaft 17, the lifting plate 23 is slidably connected to the two first guide rails through two sliders 25. The turntable 21 and the lifting plate 23 are respectively hinged to the two ends of the connecting rod 22, the extrusion rod 24 is fixedly connected to the lifting plate 23, and the extrusion rod 24 is slidably connected to the temporary storage tube 8, so that the extrusion rod 24 rises vertically inside the temporary storage tube 8 to provide a holding space for the defoaming agent that is about to enter.
[0029] Reference Figures 1 to 11As shown, each stirring assembly includes a stirring shaft 26, a plurality of pipe clamps 27 and a plurality of stirring plates 28. The stirring shaft 26 is rotatably arranged on the storage tank 11 through a bearing, and a plurality of pipe clamps 27 are equidistantly arranged on the outer wall of the stirring shaft 26. Every two stirring plates 28 are fixedly arranged on the outer wall of a pipe clamp 27. When the stirring shaft 26 rotates clockwise, since the stirring shaft 26 is rotatably connected to the storage tank 11 through the bearing, the plurality of pipe clamps 27 are fixedly connected to the outer wall of the stirring shaft 26, and every two stirring plates 28 are fixedly connected to the outer wall of a pipe clamp 27. Therefore, when the extrusion rod 24 rises vertically inside the temporary storage tube 8, the defoaming agent in the storage tank 11 is synchronously stirred to ensure that it is evenly distributed after being injected into the packaging bottle, thereby improving the fusion effect with the beverage and the defoaming effect. If stirring is not performed, the defoaming agent will settle at the bottom of the liquid or float unevenly on the surface of the liquid, thereby reducing the defoaming effect.
[0030] Reference Figures 1 to 11 As shown, the traction assembly includes a second rack 29, a second gear 30, a second rotating shaft 31, a second driving wheel 32, a second driven wheel 33, a second belt 34, a first bevel gear 35 and a second bevel gear 36. Two second guide rails are fixedly provided on the top of the mounting plate 1. The second rack 29 is slidably provided between the two second guide rails. The second rotating shaft 31 is rotatably provided on the top of the mounting plate 1. The second gear 30 and the second driving wheel 32 are respectively fixedly provided at both ends of the second rotating shaft 31. The second rack 29 is meshedly connected with the second gear 30. An L-shaped plate is fixedly provided on the outer wall of one of the vertical plates. A second hinge shaft is rotatably provided on the top of the L-shaped plate. The first bevel gear 35 and the second driven wheel 33 are respectively fixedly provided at both ends of the first hinge shaft. The second bevel gear 36 is fixedly provided on the top of one of the stirring shafts 26. The first bevel gear 35 and the second bevel gear 36 are meshedly connected. The belt 34 is sleeved between the second driving wheel 32 and the second driven wheel 33. When the extrusion rod 24 rises vertically inside the temporary storage tube 8, since the extrusion rod 24 is fixedly connected to the second rack 29 through the lifting plate 23, the second rack 29 is slidably connected to the two second guide rails, the second gear 30 is fixedly connected to the second rotating shaft 31, and the second rack 29 is meshed with the second gear 30, thereby driving the second rotating shaft 31 to rotate counterclockwise. Since the second driving wheel 32 is fixedly connected to the second rotating shaft 31, the second driven wheel 33 and the first bevel gear 35 are respectively fixedly connected to the two ends of the first hinge shaft, the second bevel gear 36 is fixedly connected to one of the stirring shafts 26, the first bevel gear 35 and the second bevel gear 36 are meshed, and the second driving wheel 32 and the second driven wheel 33 are sleeved by the second belt 34, thereby driving one of the stirring shafts 26 to rotate clockwise.
[0031] Reference Figures 1 to 11As shown, a synchronous wheel 37 is fixedly provided on the top of each stirring shaft 26, and a synchronous belt 38 is sleeved between several synchronous wheels 37. When one of the stirring shafts 26 rotates clockwise, since the top of each stirring shaft 26 is fixedly connected to a synchronous wheel 37, several synchronous wheels 37 are sleeved by the synchronous belt 38, thereby driving the other two stirring shafts 26 to rotate clockwise.
[0032] Reference Figures 1 to 11 As shown, a liquid metering pump 39 is fixedly provided on the outer wall of one end of each discharge pipe 10 close to the storage tank 11. When the extrusion rod 24 rises vertically into position inside the temporary storage tube 8, the liquid metering pump 39 on one of the storage tanks 11 is turned on, so that the stirred defoaming agent in the storage tank 11 enters the interior of the temporary storage tube 8 through the discharge pipe 10, the connecting pipe 12 and the delivery pipe 9 in sequence. Several storage tanks 11 are designed to store different types of defoaming agents, and the liquid metering pump 39 can accurately control the amount of defoaming agent delivered to the temporary storage tube 8. By designing the above structure, on the one hand, corresponding defoaming agents can be selected according to different types of beverages to improve the targeted defoaming. On the other hand, it can meet the defoaming agent content required for filling different types of liquid beverages, thereby meeting different defoaming requirements, thereby improving the flexibility and practicality of the device. When the delivery pipe 9 is fed to the temporary storage After adding a suitable amount of defoaming agent to the inside of the cylinder 8, the filling equipment is first started, so that the liquid beverage is transported to the filling tube 3 through the telescopic tube 2, and the filling is started. Then, the output end of the electric push rod 13 is driven to contract through the controller, so that the filling tube 3 is driven to rise at a uniform speed at the inner bottom of the packaging bottle through the push block 14, that is, the filling tube 3 rises while filling the liquid beverage. In this way, the air in the packaging bottle can be expelled first, reducing the chance of contact between the beverage and the air, thereby reducing the generation of bubbles. Since the pushing mechanism and the injection mechanism are linked by the transmission assembly, while the beverage is being filled, the extrusion rod 24 descends vertically inside the temporary storage cylinder 8, and the previously injected defoaming agent is synchronously transported from the injection tube 7 to the inside of the filling tube 3. While filling, the defoaming agent is injected synchronously, which can inhibit the generation of foam and help the generated foam to quickly break and disappear, further improving the defoaming effect.
[0033] Reference Figures 1 to 11 As shown, a first one-way valve 40 is fixedly provided at one end of the delivery tube 9 close to the temporary storage tube 8. The first one-way valve 40 ensures that the defoaming agent entering the temporary storage tube 8 will not flow back into the delivery tube 9 when squeezed by the squeezing rod 24, thereby ensuring the defoaming effect on the liquid beverage.
[0034] Reference Figures 1 to 11 As shown, a second one-way valve 41 is fixedly provided at one end of the injection pipe 7 close to the temporary storage tube 8 . The second one-way valve 41 ensures that the defoaming agent entering the temporary storage tube 8 will enter the injection pipe 7 only when squeezed by the squeezing rod 24 .
[0035] Working principle of the present invention: The device is equipped with a controller. When filling liquid beverages, the electric push rod 13 is first started by the controller, so that its output end extends vertically downward. Since the output end is fixedly connected to one of the slide bars 5 close to the guide rod 6 through the push block 14, the filling tube 3 is slidably connected to the limiting tube 4 through the two slide bars 5, and the limiting tube 4 is fixedly connected to the mounting plate 1, so that the filling tube 3 vertically descends on the inner wall of the limiting tube 4 until the filling tube 3 extends into the inner bottom of the beverage packaging bottle.
[0036] When the filling tube 3 vertically descends on the inner wall of the limiting tube 4, since the filling tube 3 is fixedly connected to the first rack 15 through another slide bar 5, the first rack 15 is slidably connected to the guide rail, and the first gear 16 is meshed with the first rack 15, thereby driving the first gear 16 to rotate clockwise. Since the first gear 16 and the first driving wheel 18 are both fixedly connected to the first hinge shaft, the first driven wheel 19 is fixedly connected to the first rotating shaft 17, and the first driving wheel 18 and the first driven wheel 19 are sleeved by the first belt 20, thereby driving the first rotating shaft 17 to rotate clockwise. Since the turntable 21 is fixedly connected to the first rotating shaft 17, the lifting plate 23 is slidably connected to the two first guide rails through two sliders 25, the turntable 21 and the lifting plate 23 are respectively hinged to the two ends of the connecting rod 22, the extrusion rod 24 is fixedly connected to the lifting plate 23, and the extrusion rod 24 is slidably connected to the temporary storage tube 8, so that the extrusion rod 24 rises vertically inside the temporary storage tube 8 to provide a holding space for the defoaming agent that is about to enter.
[0037] When the extrusion rod 24 rises vertically into position inside the temporary storage tube 8, the liquid metering pump 39 on one of the storage tanks 11 is turned on, so that the stirred defoaming agent in the storage tank 11 enters the interior of the temporary storage tube 8 through the discharge pipe 10, the connecting pipe 12 and the delivery pipe 9 in turn. Several storage tanks 11 are designed to store different types of defoaming agents, and the liquid metering pump 39 can accurately control the amount of defoaming agent delivered to the temporary storage tube 8. By designing the above structure, on the one hand, corresponding defoaming agents can be selected according to different types of beverages to improve the targeted defoaming. On the other hand, it can meet the defoaming agent content required for filling different types of liquid beverages, thereby meeting different defoaming needs, and improving the flexibility and practicality of the device. When the delivery pipe 9 adds a suitable amount of defoaming agent to the interior of the temporary storage tube 8, first The filling equipment is started, so that the liquid beverage is transported to the filling tube 3 through the telescopic tube 2, and the filling begins. The controller then drives the output end of the electric push rod 13 to contract, so that the filling tube 3 is driven to rise at a uniform speed at the inner bottom of the packaging bottle through the push block 14, that is, the filling tube 3 rises while filling the liquid beverage. In this way, the air in the packaging bottle can be expelled first, reducing the chance of contact between the beverage and the air, thereby reducing the generation of bubbles. Since the pushing mechanism and the injection mechanism are linked by the transmission assembly, while the beverage is being filled, the extrusion rod 24 descends vertically inside the temporary storage tube 8, and the previously injected defoaming agent is synchronously transported from the injection tube 7 to the inside of the filling tube 3. While filling, the defoaming agent is injected synchronously, which can inhibit the generation of foam and help the generated foam to quickly break and disappear, further improving the defoaming effect.
[0038] When the extrusion rod 24 rises vertically inside the temporary storage tube 8, since the extrusion rod 24 is fixedly connected to the second rack 29 through the lifting plate 23, the second rack 29 is slidably connected to the two second guide rails, the second gear 30 is fixedly connected to the second rotating shaft 31, and the second rack 29 is meshed with the second gear 30, thereby driving the second rotating shaft 31 to rotate counterclockwise. Since the second driving wheel 32 is fixedly connected to the second rotating shaft 31, the second driven wheel 33 and the first bevel gear 35 are respectively fixedly connected to the two ends of the first hinge shaft, the second bevel gear 36 is fixedly connected to one of the stirring shafts 26, the first bevel gear 35 and the second bevel gear 36 are meshed, and the second driving wheel 32 and the second driven wheel 33 are sleeved by the second belt 34, thereby driving one of the stirring shafts 26 to rotate clockwise. Since the top of each stirring shaft 26 is fixedly connected to a synchronous wheel 37, several synchronous wheels 37 are sleeved by the synchronous belt 38, thereby driving the other two stirring shafts 26 to rotate clockwise.
[0039] When the stirring shaft 26 rotates clockwise, since the stirring shaft 26 is rotatably connected to the storage tank 11 through the bearing, several pipe clamps 27 are fixedly connected to the outer wall of the stirring shaft 26, and every two stirring plates 28 are fixedly connected to the outer wall of a pipe clamp 27, so that when the extrusion rod 24 rises vertically inside the temporary storage tube 8, the defoaming agent in the storage tank 11 is synchronously stirred to ensure that it is evenly distributed after being injected into the packaging bottle, thereby improving the fusion effect with the beverage and the defoaming effect. If no stirring is performed, the defoaming agent will settle at the bottom of the liquid or float unevenly on the surface of the liquid, thereby reducing the defoaming effect.
[0040] The first one-way valve 40 ensures that the defoaming agent entering the temporary storage cylinder 8 will not flow back into the delivery tube 9 when squeezed by the squeezing rod 24, thereby ensuring the defoaming effect on the liquid beverage.
[0041] The second one-way valve 41 ensures that the defoaming agent entering the temporary storage cylinder 8 will enter the injection pipe 7 only after being squeezed by the squeezing rod 24 .
[0042] Since the injection mechanism and the switching mechanism operate in conjunction with the traction assembly, while the extrusion rod 24 squeezes the defoaming agent previously input into the temporary storage cylinder 8 into the filling tube 3, the traction assembly drives the three stirring shafts 26 to reverse, thereby realizing the forward and reverse rotation of the stirring assembly, further improving the stirring effect of the defoaming agent.
Claims
1. A liquid beverage filling and defoaming device, comprising a mounting plate (1), characterized in that: It also includes a telescopic tube (2), a filling tube (3), a pushing mechanism, an injection mechanism and a switching mechanism; A limiting tube (4) is fixedly provided at the bottom of the mounting plate (1); the filling tube (3) is slidably arranged on the inner wall of the limiting tube (4) via two slide bars (5); a liquid inlet is arranged on the top outer wall of the filling tube (3); and the telescopic tube (2) is fixedly arranged on the top of the filling tube (3); The pushing mechanism is arranged on the top of the mounting plate (1), and comprises a guide rod (6) and a pushing assembly, wherein the guide rod (6) is fixedly arranged on the bottom of the mounting plate (1), the pushing assembly is inserted into the top of the mounting plate (1), and the pushing assembly is fixedly connected to one of the slide bars (5); The injection mechanism is arranged on the top of the mounting plate (1), and comprises an injection pipe (7), a temporary storage tube (8), a transmission assembly and a lifting assembly. The temporary storage tube (8) is fixedly arranged on the top of the mounting plate (1), a discharge port is arranged at the bottom center of the temporary storage tube (8), a delivery pipe (9) is fixedly arranged between the discharge port and the liquid inlet, the transmission assembly is arranged on the top of the mounting plate (1), and the lifting assembly is arranged between the temporary storage tube (8) and the transmission assembly; The switching mechanism is arranged on the top of the mounting plate (1), and comprises a traction assembly, a delivery pipe (9), a plurality of discharge pipes (10), a plurality of storage tanks (11) and a plurality of stirring assemblies. Each storage tank (11) is fixedly arranged on the top of the mounting plate (1) via a vertical plate. Each discharge pipe (10) is fixedly arranged at the bottom of a storage tank (11). A connecting pipe (12) is fixedly arranged between the ends of the plurality of discharge pipes (10) away from the storage tank (11). An input port is provided at the bottom of the temporary storage cylinder (8). The delivery pipe (9) is fixedly arranged between the input port and the connecting pipe (12). Each stirring assembly is inserted between a storage tank (11). The traction assembly is arranged between the lifting assembly and one of the stirring assemblies.
2. A liquid beverage filling and defoaming device according to claim 1, characterized in that: The push assembly comprises an electric push rod (13) and a push block (14), the electric push rod (13) is inserted into the top of the mounting plate (1), the push block (14) is fixedly arranged on the output end thereof, the guide rod (6) is slidably connected to the push block (14), and the push block (14) is fixedly connected to one of the slide bars (5) close to the guide rod (6).
3. A liquid beverage filling and defoaming device according to claim 2, characterized in that: The transmission assembly comprises a first rack (15), a first gear (16), a first rotating shaft (17), a first driving wheel (18), a first driven wheel (19) and a first belt (20). The first rack (15) is fixedly arranged at one end of another slide bar (5) away from the filling tube (3). A slide rail is fixedly arranged on the top of the mounting plate (1). The first rack (15) is slidably arranged on the slide rail. An avoidance groove is arranged on the outer wall of the mounting plate (1). A first hinge shaft is rotatably arranged inside the avoidance groove. The first gear (16) is fixedly arranged on the first hinge shaft. The first rack (15) is meshedly connected with the first gear (16). The first driving wheel (18) is fixedly arranged on the first hinge shaft. The first rotating shaft (17) is rotatably arranged on the outer wall of the slide rail through a support plate. The first driven wheel (19) is fixedly arranged on the first rotating shaft (17). The first belt (20) is sleeved between the first driving wheel (18) and the first driven wheel (19).
4. A liquid beverage filling and defoaming device according to claim 3, characterized in that: The lifting assembly comprises a rotating disk (21), a connecting rod (22), a lifting plate (23) and an extrusion rod (24); two first guide rails are fixedly arranged on the top of the mounting plate (1); the lifting plate (23) is slidably arranged between the two first guide rails via two sliding blocks (25); the extrusion rod (24) is fixedly arranged at the bottom of the lifting plate (23); and the extrusion rod (24) is slidably connected to the temporary storage cylinder (8); the rotating disk (21) is fixedly arranged on the first rotating shaft (17); and the connecting rod (22) is hingedly arranged between the rotating disk (21) and the lifting plate (23).
5. A liquid beverage filling and defoaming device according to claim 4, characterized in that: Each stirring assembly comprises a stirring shaft (26), a plurality of pipe hoops (27) and a plurality of stirring plates (28); the stirring shaft (26) is rotatably mounted on the storage tank (11) via a bearing; the plurality of pipe hoops (27) are equidistantly arranged on the outer wall of the stirring shaft (26); and every two stirring plates (28) are fixedly mounted on the outer wall of one pipe hoop (27).
6. A liquid beverage filling and defoaming device according to claim 5, characterized in that: The traction assembly comprises a second rack (29), a second gear (30), a second rotating shaft (31), a second driving wheel (32), a second driven wheel (33), a second belt (34), a first bevel gear (35) and a second bevel gear (36); two second guide rails are fixedly provided on the top of the mounting plate (1); the second rack (29) is slidably provided between the two second guide rails; the second rotating shaft (31) is rotatably provided on the top of the mounting plate (1); the second gear (30) and the second driving wheel (32) are respectively fixedly provided on the second rotating shaft (31 ... At both ends, the second rack (29) is meshedly connected with the second gear (30), an L-shaped plate is fixedly provided on the outer wall of one of the vertical plates, a second hinge shaft is rotatably provided on the top of the L-shaped plate, a first bevel gear (35) and a second driven wheel (33) are respectively fixedly provided at both ends of the first hinge shaft, a second bevel gear (36) is fixedly provided at the top end of one of the stirring shafts (26), the first bevel gear (35) and the second bevel gear (36) are meshedly connected, and a second belt (34) is sleeved between the second driving wheel (32) and the second driven wheel (33).
7. A liquid beverage filling and defoaming device according to claim 6, characterized in that: A synchronous wheel (37) is fixedly provided on the top of each stirring shaft (26), and a synchronous belt (38) is sleeved between the synchronous wheels (37).
8. A liquid beverage filling and defoaming device according to claim 7, characterized in that: A liquid metering pump (39) is fixedly provided on the outer wall of one end of each discharge pipe (10) close to the storage tank (11).
9. A liquid beverage filling and defoaming device according to claim 8, characterized in that: A first one-way valve (40) is fixedly provided at one end of the delivery pipe (9) close to the temporary storage cylinder (8).
10. A liquid beverage filling and defoaming device according to claim 9, characterized in that: A second one-way valve (41) is fixedly provided at one end of the injection pipe (7) close to the temporary storage cylinder (8).
Citation Information
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