Intelligent energy-saving server with frequency conversion function

Abstract

The invention discloses an intelligent energy-saving server with a frequency conversion function. The intelligent energy-saving server comprises a main controller, a wireless communication module, an intelligent control system, a frequency conversion function module, a display control module, an automatic restart module, an intelligent shutdown module and a timing module, the intelligent control system comprises a storage module and a data sending module; the frequency conversion function module comprises a fan detection unit, a heating rod detection unit and a dual overtemperature protection unit; the double over-temperature protection unit has a double high-temperature protection function, so that raw material agglomerates or bent pipes are prevented from being burnt red, and fire disasters are effectively avoided; the fan detection unit is arranged, the heating rod detection unit can automatically detect the abnormality of the heating rod and the fan, and when the abnormality occurs, the display screen can display the abnormality of the heating rod or the abnormality of the fan; an automatic restarting function is provided, and the device can be automatically restarted to a working state after power is off and on; the actual operation time of the equipment is mastered in detail; and the effective power saving rate is 40-60%.

Description

Technical Field

[0001] The invention relates to the technical field of intelligent servers, in particular to an intelligent energy-saving server with a frequency conversion function. Background Art

[0002] With the advancement of science and technology, society has entered the information age. In order to process the huge amount of information, the use of servers is increasing. In the process of injection molding production, raw material drying is a relatively power-consuming place. Traditional dryers have serious power consumption, low heat energy conversion efficiency, and serious energy waste. Other energy-saving products on the market have problems such as low power saving efficiency and lack of intelligence. Therefore, we proposed an intelligent energy-saving server with frequency conversion function to solve the above-mentioned problems. Summary of the invention

[0003] The object of the present invention is to provide an intelligent energy-saving server with frequency conversion function to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] An intelligent energy-saving server with frequency conversion function comprises a main controller, a wireless communication module, an intelligent control system, a frequency conversion function module, a display and control module, an automatic restart module, an intelligent shutdown module and a timing module; the output end of the main controller is connected with the input end of the wireless communication module, the intelligent control system, the frequency conversion function module, the display and control module, the automatic restart module, the intelligent shutdown module and the timing module; the wireless communication module serves as a channel for the communication protocol conversion between the main controller and the background computer system, processes the analog signals of the frequency conversion function module and the display and control module into digital signals, completes the communication with the background computer system, and the background computer system sends a control command to the main controller through the network communication module; the intelligent control system comprises a storage module and a data sending module; the frequency conversion function module comprises a fan detection unit, a heating rod detection unit and a dual over-temperature protection unit; the display and control module comprises a warning reminder unit, a graphic display unit and a voice broadcast unit; the automatic restart module will automatically restart to the working state after the power is cut off and the call is received; when the intelligent shutdown module is working, the heating rod is first turned off for heating, and then the fan is turned off after the temperature drops; the timing module is used to grasp the actual running time of the equipment.

[0006] As a further solution of the present invention: the network communication module adopts a network GMAC controller, the network interface chip adopts JEM88E1111HV, a 10 / 100 adaptive Ethernet interface is realized, and each JEM88E1111HV is externally connected to a transformer.

[0007] As a further solution of the present invention: the storage module includes a preset data storage unit and a historical data storage unit. The preset data storage unit is used for relevant personnel to preset the server's workflow and precise setting of its data; the historical data storage unit is used to store the data generated by the server and the main controller, and to perform classification planning.

[0008] As a further solution of the present invention: the data sending module includes a connecting unit and a switching unit, the connecting unit includes a plurality of connecting ports, the switching unit includes a plurality of switching switches, the corresponding two connecting ports are connected to the switching switches, and the input ends of the plurality of connecting ports are connected to the output ends of the switching switches.

[0009] As a further solution of the present invention: the dual over-temperature protection unit includes a software over-temperature protection function and a hardware protection function. The software over-temperature protection function is an automatic protection alarm for over-30 degrees below 100 degrees and an automatic protection function for over-20 degrees above 100 degrees; the hardware protection function is a mechanical EGO protection function.

[0010] As a further solution of the present invention: the intelligent control system also includes a moisture content detection unit, a temperature adjustment unit and a heat dissipation unit. The moisture content detection unit is arranged inside the moisture content detector and is electrically connected to the temperature adjustment unit, the fan detection unit and the heating rod detection unit. The temperature adjustment unit is arranged in the heat dissipation unit, and the heat dissipation unit includes a temperature sensor and a fan detection control circuit.

[0011] As a further solution of the present invention: the temperature sensor converts the temperature signal into a voltage signal, the voltage signal is processed by the fan detection control circuit and then uploaded to the main controller, and the main controller communicates with the back-end computer system through the network communication module; the fan detection control circuit in the heat dissipation unit controls the speed of the fan according to the temperature conditions to dissipate heat for the server, thereby realizing the function of intelligent heat dissipation.

[0012] As a further solution of the present invention: the intelligent control system also includes a touch screen control module, a touch switch control module, a date display module, a delayed shutdown module, a fault display module, an overheating protection module, a real-time temperature module, a power indication module, an operation indication module, and a fault indication module.

[0013] As a further solution of the present invention: the touch screen control module is used for the operator to set data through the touch screen, the touch switch control module is used to control the operation of the intelligent energy-saving server, the date display module is used to display the date, the delayed shutdown module is used for the delayed shutdown of the intelligent energy-saving server, the fault display module is used to display the fault on the touch screen module, the overheating protection module is used for overheating protection, the working timing module is used to time the operating time of the intelligent energy-saving server, the real-time temperature module is used to display the real-time temperature, the power indication module is used to display the power light, the operation indication module is used to display the operation light, and the fault indication module is used to display the fault light.

[0014] As a further solution of the present invention: the main controller adopts GD32F407ZET6 series 144-core ARM, provides 3072KB on-chip FLASH memory and 192KB SRAM memory; at least 110 general I / O ports.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. Energy saving: The effective power saving rate is 40%-60%, which is subject to on-site measurement due to different working conditions;

[0017] 2. High temperature protection function: By setting up a double over-temperature protection unit, it has a double high temperature protection function to avoid burning raw material sintering blocks or bent pipes, effectively avoiding fire. If there is leakage in the equipment, the leakage protector will be activated and the power will be cut off. When the chip thermistor on the outer wall of the heating barrel detects over-temperature, the heating main circuit will be disconnected (tripper), the fan will operate normally, and the sound and light alarm will be activated;

[0018] 3. Self-check function: By setting the fan detection unit and the heating rod detection unit, the abnormality of the heating rod and the fan can be automatically detected. When an abnormality occurs, the display screen will show the abnormality of the heating rod or the fan;

[0019] 4. Glass table temperature coefficient adjustment function, intelligent shutdown (first turn off the heating rod, and then turn off the fan after the temperature drops);

[0020] 5. This device has an automatic restart function. After a power outage, it will automatically restart to the working state;

[0021] 6. With timing function: to grasp the actual running time of the equipment in detail.

[0022] 7. Effectively reduce the ambient temperature of the workshop by about 3 degrees and effectively reduce dust in the workshop. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the intelligent energy-saving server with frequency conversion function of the present invention.

[0024] Figure 2 It is a structural schematic diagram of the intelligent control system in the present invention.

[0025] Figure 3 It is a structural schematic diagram of the frequency conversion function module in the present invention.

[0026] Figure 4 It is a structural schematic diagram of the display and control module in the present invention.

[0027] Figure 5 It is a structural schematic diagram of the storage module in the present invention.

[0028] Figure 6 It is a structural schematic diagram of the data sending module in the present invention. DETAILED DESCRIPTION

[0029] In one embodiment, Figure 1-Figure 6 As shown, an intelligent energy-saving server with frequency conversion function includes a main controller, a wireless communication module, an intelligent control system, a frequency conversion function module, a display and control module, an automatic restart module, an intelligent shutdown module, and a timing module; the output end of the main controller is connected to the input end of the wireless communication module, the intelligent control system, the frequency conversion function module, the display and control module, the automatic restart module, the intelligent shutdown module, and the timing module; the wireless communication module serves as a channel for the communication protocol conversion between the main controller and the background computer system, processes the analog signals of the frequency conversion function module and the display and control module into digital signals, completes the communication with the background computer system, and the background computer system sends a control command to the main controller through the network communication module; the intelligent control system includes a storage module and a data sending module; the frequency conversion function module includes a fan detection unit, a heating rod detection unit, and a dual over-temperature protection unit; the display and control module includes a warning reminder unit, a graphic display unit, and a voice broadcast unit; the automatic restart module will automatically restart to the working state after the power is cut off and the call is received; when the intelligent shutdown module is working, the heating rod is first turned off for heating, and then the fan is turned off after the temperature drops; the timing module is used to grasp the actual running time of the equipment;

[0030] The server also includes a hopper, and a set of temperature sensing wires are added to the top of the hopper. After the self-developed algorithm is calculated, the temperature changes inside the hopper are accurately controlled. After adding cold material, the required heat is accurately converted according to the temperature change, and the required amount of heat is given without any waste.

[0031] The server can also display power-saving status in real time for remote maintenance, allocate rights on demand, provide remote operation and maintenance, and provide considerate services; it provides a standard cloud interface to enable innovation.

[0032] The display and control module can be displayed through warning reminders, graphic displays and voice broadcasts, so that relevant personnel can understand it clearly and intuitively; the fan detection unit in the frequency conversion function module can control the fan speed by changing the fan's operating frequency in a frequency conversion manner. Without damaging the fan, it brings higher speed and stronger wind force, solves the problems of low efficiency and incomplete cleaning of traditional manual air guns, improves production efficiency and reduces defective rates.

[0033] The network communication module uses a network GMAC controller, and the network interface chip uses JEM88E1111HV to implement a 10 / 100 adaptive Ethernet interface. Each JEM88E1111HV is connected to an external transformer.

[0034] The storage module includes a preset data storage unit and a historical data storage unit. The preset data storage unit is used for relevant personnel to preset the server's workflow and its accurate data settings; the historical data storage unit is used to store the data generated by the server and the main controller, and to carry out classification planning;

[0035] The data sending module includes a connection unit and a switching unit, the connection unit includes a plurality of connection ports, the switching unit includes a plurality of switching switches, the corresponding two connection ports are connected to the switching switches, and the input ends of the plurality of connection ports are connected to the output ends of the switching switches;

[0036] The dual over-temperature protection unit includes software over-temperature protection function and hardware protection function. The software over-temperature protection function is an automatic protection alarm when the temperature exceeds 30 degrees below 100 degrees, and an automatic protection function when the temperature exceeds 20 degrees above 100 degrees; the hardware protection function is a mechanical EGO protection function;

[0037] The intelligent control system also includes a moisture content detection unit, a temperature adjustment unit and a heat dissipation unit. The moisture content detection unit is arranged inside the moisture content detector and is electrically connected to the temperature adjustment unit, the fan detection unit and the heating rod detection unit. The temperature adjustment unit is arranged inside the heat dissipation unit. The heat dissipation unit includes a temperature sensor and a fan detection control circuit.

[0038] The temperature sensor converts the temperature signal into a voltage signal, which is then processed by the fan detection control circuit and then uploaded to the main controller. The main controller communicates with the back-end computer system through the network communication module. The fan detection control circuit in the heat dissipation unit controls the fan speed according to the temperature to dissipate heat for the server, thus realizing the function of intelligent heat dissipation.

[0039] The intelligent control system also includes a touch screen control module, a touch switch control module, a date display module, a delayed shutdown module, a fault display module, an overheat protection module, a real-time temperature module, a power indication module, an operation indication module, and a fault indication module;

[0040] The touch screen control module is used for the operator to set data through the touch screen, the touch switch control module is used to control the operation of the intelligent energy-saving server, the date display module is used to display the date, the delayed shutdown module is used for the delayed shutdown of the intelligent energy-saving server, the fault display module is used to display the fault on the touch screen module, the overheat protection module is used for overheat protection, the working timing module is used for timing the operating time of the intelligent energy-saving server, the real-time temperature module is used to display the real-time temperature, the power indication module is used to display the power light, the operation indication module is used to display the operation light, and the fault indication module is used to display the fault light;

[0041] The main controller uses the GD32F407ZET6 series 144-core ARM, providing 3072KB of on-chip FLASH memory and 192KB of SRAM memory; at least 110 general-purpose I / O ports.

[0042] The present invention has a dual high temperature protection function by setting a double over-temperature protection unit, which can avoid burning raw material sintered blocks or bent pipes red, and effectively avoid fire. If there is leakage in the equipment, the leakage protector will be activated and the power will be cut off. When the chip thermistor on the outer wall of the heating barrel detects over-temperature, the heating main circuit will be disconnected (tripper), the fan will operate normally, and the sound and light alarm will be activated; by setting the fan detection unit and the heating rod detection unit, the abnormality of the heating rod and the fan can be automatically detected. When an abnormality occurs, the display screen will display the abnormality of the heating rod or the fan; the glass table temperature coefficient adjustment function, intelligent shutdown (first turn off the heating rod heating, and then turn off the fan after the temperature drops); there is an automatic restart function, and it will automatically restart to the working state after the power is cut off and the call is received; it has a timing function: the actual operation time of the equipment is grasped in detail; it effectively reduces the workshop environment temperature by about 3 degrees, and effectively reduces the dust in the workshop; the effective power saving rate is 40%-60%, due to different working conditions, it shall be subject to on-site actual measurement.

[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An intelligent energy-saving server with frequency conversion function, characterized in that: It includes a main controller, a wireless communication module, an intelligent control system, a frequency conversion function module, a display and control module, an automatic restart module, an intelligent shutdown module, and a timing module; the output end of the main controller is connected to the input end of the wireless communication module, the intelligent control system, the frequency conversion function module, the display and control module, the automatic restart module, the intelligent shutdown module, and the timing module; the wireless communication module serves as a channel for the communication protocol conversion between the main controller and the background computer system, processes the analog signals of the frequency conversion function module and the display and control module into digital signals, completes the communication with the background computer system, and the background computer system sends a control command to the main controller through the network communication module; the intelligent control system includes a storage module and a data sending module; the frequency conversion function module includes a fan detection unit, a heating rod detection unit, and a dual over-temperature protection unit; the display and control module includes a warning reminder unit, a graphic display unit, and a voice broadcast unit; the automatic restart module will automatically restart to the working state after the power is cut off and the call is received; when the intelligent shutdown module is working, the heating rod is first turned off for heating, and then the fan is turned off after the temperature drops; the timing module is used to grasp the actual running time of the equipment.

2. The intelligent energy-saving server with frequency conversion function according to claim 1, characterized in that: The network communication module adopts a network GMAC controller, and the network interface chip adopts JEM88E1111HV to realize a 10 / 100 adaptive Ethernet interface, and each JEM88E1111HV is externally connected to a transformer.

3. The intelligent energy-saving server with frequency conversion function according to claim 1, characterized in that: The storage module includes a preset data storage unit and a historical data storage unit. The preset data storage unit is used for relevant personnel to preset the server's workflow and the precise setting of its data; the historical data storage unit is used to store the data generated by the server and the main controller, and to carry out classification planning.

4. The intelligent energy-saving server with frequency conversion function according to claim 1, characterized in that: The data sending module includes a connection unit and a switching unit. The connection unit includes a plurality of connection ports. The switching unit includes a plurality of switching switches. Two corresponding connection ports are connected to the switching switches. Input ends of the plurality of connection ports are connected to output ends of the switching switches.

5. The intelligent energy-saving server with frequency conversion function according to claim 1, characterized in that: The dual over-temperature protection unit includes a software over-temperature protection function and a hardware protection function. The software over-temperature protection function is an automatic protection alarm for temperatures below 100 degrees and above 100 degrees, and an automatic protection function for temperatures above 100 degrees and above 20 degrees; the hardware protection function is a mechanical EGO protection function.

6. The intelligent energy-saving server with frequency conversion function according to claim 1, characterized in that: The intelligent control system also includes a moisture content detection unit, a temperature adjustment unit and a heat dissipation unit. The moisture content detection unit is arranged inside the moisture content detector and is electrically connected to the temperature adjustment unit, the fan detection unit and the heating rod detection unit. The temperature adjustment unit is arranged in the heat dissipation unit, and the heat dissipation unit includes a temperature sensor and a fan detection control circuit.

7. The intelligent energy-saving server with frequency conversion function according to claim 6, characterized in that: The temperature sensor converts the temperature signal into a voltage signal, which is then processed by the fan detection control circuit and then uploaded to the main controller. The main controller communicates with the back-end computer system through a network communication module. The fan detection control circuit in the heat dissipation unit controls the speed of the fan according to the temperature conditions to dissipate heat for the server, thereby realizing intelligent heat dissipation.

8. The intelligent energy-saving server with frequency conversion function according to claim 1, characterized in that: The intelligent control system also includes a touch screen control module, a touch switch control module, a date display module, a delayed shutdown module, a fault display module, an overheat protection module, a real-time temperature module, a power indication module, an operation indication module, and a fault indication module.

9. The intelligent energy-saving server with frequency conversion function according to claim 8, characterized in that: The touch screen control module is used for the operator to set data through the touch screen, the touch switch control module is used to control the operation of the intelligent energy-saving server, the date display module is used to display the date, the delayed shutdown module is used for the delayed shutdown of the intelligent energy-saving server, the fault display module is used to display the fault on the touch screen module, the overheating protection module is used for overheating protection, the working timing module is used for timing the operating time of the intelligent energy-saving server, the real-time temperature module is used to display the real-time temperature, the power indication module is used to display the power light, the operation indication module is used to display the operation light, and the fault indication module is used to display the fault light.

10. The intelligent energy-saving server with frequency conversion function according to claim 1, characterized in that: The main controller adopts the GD32F407ZET6 series 144-core ARM, provides 3072KB on-chip FLASH memory and 192KB SRAM memory; at least 110 general I / O ports.

Images