Crushing and sorting device for recycling waste lithium batteries
By designing automatic detection and adjustment clamping components and sorting components collected, the problem of excessive or insufficient crushing during the crushing process of lithium battery is solved, and effective recycling and efficient sorting of lithium battery materials are achieved.
Patent Information
- Application Number
- CN202510132352.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-03-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing crushing and sorting devices crush lithium batteries, they are prone to excessive or insufficient crushing, which makes it difficult to effectively recycle and utilize valuable materials.
A crushing sorting device including a conveying assembly, a clamping assembly, a sorting assembly and a recycling assembly is designed. Through the automatic detection and adjustment function of the clamping assembly, it is ensured that the lithium battery is properly clamped and crushed according to its size before crushing. The crushed materials are sorted and collected by sorting components and recycling components, improving recycling efficiency.
It effectively avoids the problem of excessive or insufficient crushing of lithium batteries, ensures full decomposition and effective recycling of materials, and improves the efficiency and convenience of the recycling process.
Smart Images

Figure CN119565747A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of crushing devices, and in particular relates to a crushing and sorting device for recycling waste lithium batteries. Background Art
[0002] Lithium battery recycling refers to the process of recycling and treating waste lithium batteries. Recycling lithium batteries is of great significance. Valuable materials such as lithium, cobalt, and nickel can be recycled. It can reduce pollution to the environment and prevent harmful substances in waste batteries from damaging soil and water. When recycling waste lithium batteries, they need to be crushed and sorted. For example, a crushing and sorting device for recycling waste lithium batteries proposed in the authorization publication number CN113399038B does not require manual crushing and sorting of waste lithium batteries, which is more labor-saving and convenient.
[0003] When crushing and sorting waste lithium batteries, there are still the following problems: When the existing crushing and sorting device crushes lithium batteries, the waste lithium batteries are directly transported to the crushing device for crushing. The spacing of the cutters inside the crushing device is relatively fixed, and the sizes of different types of lithium batteries are different. When the lithium battery to be crushed is large in size and the spacing of the cutters is small, the cutters are prone to over-crushing when crushing the lithium battery. Excessive crushing may cause some valuable materials to become too small and difficult to effectively recycle and utilize; and when the lithium battery is small in size and the spacing of the cutters is too large, the lithium battery cannot be effectively crushed, resulting in some batteries still remaining in large blocks, affecting subsequent processing and material recovery effects.
[0004] Therefore, a crushing and sorting device for recycling waste lithium batteries is proposed to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a crushing and sorting device for recycling waste lithium batteries in view of the above problems.
[0006] To achieve the above object, the present invention adopts the following technical scheme: a crushing and sorting device for recycling waste lithium batteries, comprising a base and a PLC controller fixedly arranged on the upper surface of the base, and also comprising: A conveying assembly is arranged on the upper surface of the base to convey the lithium batteries at intervals; A clamping assembly is arranged on the upper surface of the conveying assembly, and the lithium battery is placed in the crushing assembly, and the hardness and size of the lithium battery can be clamped; A sorting assembly is arranged on the upper surface of the base and below the crushing assembly, and is used for screening magnetic materials and non-magnetic materials; The recovery component is arranged on the upper surface of the base and is located on the left side of the sorting component, and is used for screening materials with different densities.
[0007] Preferably, the conveying assembly includes two support rods and a conveying frame, the two support rods are fixedly connected to the upper side wall of the base, the conveying frame and the upper ends of the two support rods are fixedly connected, the inner wall of the conveying frame is fixedly connected with a proximity switch, the inner wall of the conveying frame is fixedly connected with a first conveyor belt and a support plate, the support plate is located on the right side of the first conveyor belt, the upper side wall of the support plate is fixedly connected with a storage cylinder, a plurality of lithium batteries to be tested are placed in the storage cylinder, the right side wall of the storage cylinder is fixedly connected with a connecting frame, the side wall of the connecting frame is fixedly connected with a first electric push rod, the moving end of the first electric push rod is located in the connecting frame and is fixedly connected with a pushing block, and the left side wall of the storage cylinder is provided with a discharge port.
[0008] Preferably, the clamping assembly includes a fixing frame and a linear motor, the fixing frame is fixedly connected to the upper side wall of the conveying frame, the linear motor is fixedly connected to the upper end of the fixing frame, the output end of the linear motor is fixedly connected to the second electric push rod, the moving end of the second electric push rod is fixedly connected to the connecting cover, the lower end of the connecting cover is fixedly connected to the clamping box, the inner wall of the clamping box is rotatably connected to the first threaded rod, the front and rear sides of the first threaded rod have opposite threads, the rear side wall of the clamping box is fixedly connected to the servo motor, the output end of the servo motor is fixedly connected to the rear end of the first threaded rod, the rod wall of the first threaded rod is threadedly sleeved with two first threaded cylinders, and the two first The lower side walls of the threaded barrel are fixedly connected with guide plates, the lower ends of the two guide plates are extended out of the clamping box, and the side walls on the opposite sides of the two guide plates are rotatably connected with clamping seats, the side wall of the clamping seat on the rear side is provided with a pressure sensor, and the pressure sensor is electrically connected to the PLC controller; the upper side wall of the first threaded barrel on the front side is fixedly connected with a fixing rod, the upper end of the fixing rod extends out of the clamping box and is fixedly connected with a resistor plate, the right end of the resistor plate is electrically connected to the crushing assembly; the upper side wall of the first threaded barrel on the rear side is fixedly connected with a conductive frame, the upper end of the conductive frame extends out of the clamping box and contacts the resistor plate, and the conductive frame is electrically connected to an external power supply.
[0009] Preferably, the crushing assembly includes a placement frame and a crushing barrel, the placement frame is fixedly connected to the upper side wall of the base, the crushing barrel is fixedly connected to the upper end of the placement frame, the left and right sides of the crushing barrel are fixedly connected to the placement barrel through the bracket, the inner walls of the two placement barrels are rotatably connected to the second threaded rods, the rear ends of the two second threaded rods extend out of the placement barrel, the rear side wall of the crushing barrel is fixedly connected to the adjusting motor, the output end of the adjusting motor is transmission-connected to the two second threaded rods through a pulley transmission mechanism, the front and rear sides of the two second threaded rods have opposite threads, the rod wall of the second threaded rod is threadedly sleeved with two second threaded barrels, the side walls of the second threaded barrel close to the crushing barrel are fixedly connected to the placement frame, the placement frame extends out of the placement barrel, A same cutting roller is rotatably connected between the two relatively placing racks, a cutting motor is fixedly connected to the inner wall of the placing rack on the left side, and the output end of the cutting motor is fixedly connected to the cutting roller, a fixed cover is fixedly connected to the left side wall of the placing cylinder on the left side, an electromagnetic block is fixedly connected to the front inner wall of the fixed cover, a square plate is fixedly connected to the rear inner wall of the placing cylinder on the left side through a spring, a metal plate is fixedly connected to the front wall of the square plate, the metal plate is electrically connected to the forward circuit of the adjusting motor, the front wall of the square plate is fixedly connected to a permanent magnet plate through a bracket, a metal block is fixedly connected to the left side wall of the second threaded cylinder located on the front left side through a bracket, and the metal block is electrically connected to an external power supply, and the metal block is located in the fixed cover and in contact with the metal plate.
[0010] Preferably, the sorting assembly includes a vibrating material guide frame and an electromagnetic seat, the vibrating material guide frame is fixedly connected to the upper side wall of the base, the electromagnetic seat is fixedly connected to the lower side wall of the vibrating material guide frame, and the lower side wall of the vibrating material guide frame is fixedly connected to a vibration motor.
[0011] Preferably, the recycling component includes a recycling motor and a rotating plate, the recycling motor is fixedly connected to the upper side wall of the base, the rotating plate is fixedly connected to the output end of the recycling motor, and two recycling boxes are placed on the upper side wall of the rotating plate, one of the recycling boxes contains tap water.
[0012] Preferably, a small electric push rod is fixedly connected to the left side wall of the clamping box, a lifting plate is fixedly connected to the movable end of the small electric push rod, two conductive plates are fixedly connected to the lower side wall of the lifting plate, both conductive plates are electrically connected to the PLC controller, and a second conveyor belt is provided on the left side of the crushing assembly.
[0013] Preferably, the front and rear inner walls of the conveying frame are both fixedly connected with guide plates, and the two guide plates are both inclined.
[0014] Compared with the existing technology, the advantages of a crushing and sorting device for recycling waste lithium batteries are: Through the set clamping components and crushing components, the size of the used lithium batteries can be automatically detected before they are transported to the crushing and sorting device, and the spacing of the cutters in the crushing and sorting device can be adjusted according to the size of the lithium batteries. While ensuring that the used lithium batteries are fully decomposed, it also avoids excessive crushing of the lithium batteries, which will make the materials too small and difficult to effectively recycle and utilize.
[0015] Through the set sorting components and recycling components, after the waste lithium batteries are crushed by the crushing device, the crushed materials can be classified and collected. The magnetic materials are first screened out, and then the remaining materials are classified and collected according to different densities, which improves the convenience of operators in sorting and processing recycled materials.
[0016] By setting up the recycling box, small electric push rod, lifting plate, conduction plate and second conveyor belt, the power inside the used lithium batteries can be automatically detected before being placed in the crushing device for crushing. When it is detected that there is still power remaining in the used lithium batteries, the used lithium batteries will be conveyed to one side for subsequent discharge treatment, thus avoiding the problem that the operators forget to pre-discharge the used lithium batteries, which may cause the used lithium batteries to catch fire due to short circuit during the crushing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a crushing and sorting device for recycling waste lithium batteries provided by the present invention; Figure 2 It is a schematic diagram of the internal structure of a storage cylinder in a crushing and sorting device for recycling waste lithium batteries provided by the present invention; Figure 3 It is a partial top view of a conveying frame in a crushing and sorting device for recycling waste lithium batteries provided by the present invention; Figure 4 It is a schematic diagram of the positional relationship between a connecting cover and a clamping box in a crushing and sorting device for recycling waste lithium batteries provided by the present invention; Figure 5 It is a right side cross-sectional view of a clamping box in a crushing and sorting device for recycling waste lithium batteries provided by the present invention; Figure 6 It is a top view of a sectional view of a crushing cylinder in a crushing and sorting device for recycling waste lithium batteries provided by the present invention; Figure 7 The present invention provides a top view of a sectional view of a placement barrel and a fixed cover in a crushing and sorting device for recycling waste lithium batteries.
[0018] In the figure: 1 base, 2 PLC controller, 3 conveying assembly, 301 support rod, 302 conveying frame, 4 proximity switch, 5 first conveyor belt, 6 support plate, 7 storage cylinder, 8 connection frame, 9 first electric push rod, 10 push block, 11 discharge port, 12 clamping assembly, 121 fixed frame, 122 linear motor, 13 second electric push rod, 14 connection cover, 15 clamping box, 16 first threaded rod, 17 servo motor, 18 first threaded cylinder, 19 guide plate, 20 clamping seat, 21 pressure sensor, 22 fixed rod, 23 resistor plate, 24 conductive frame, 25 crushing Components, 251 placement rack, 252 crushing cylinder, 26 placement cylinder, 27 second threaded rod, 28 adjustment motor, 29 second threaded cylinder, 30 placement rack, 31 cutting roller, 32 cutting motor, 33 fixed cover, 34 electromagnetic block, 35 square plate, 36 metal plate, 37 permanent magnet plate, 38 sorting component, 381 vibration guide rack, 382 electromagnetic seat, 39 vibration motor, 40 recycling component, 401 recycling motor, 402 rotating plate, 41 recycling box, 42 small electric push rod, 43 lifting plate, 44 conduction plate, 45 second conveyor belt, 46 guide plate, 47 metal block. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] like Figure 1-Figure 7 As shown, a crushing and sorting device for recycling waste lithium batteries includes a base 1 and a PLC controller 2 fixedly arranged on the upper surface of the base 1, and also includes: The conveying assembly 3 is arranged on the upper surface of the base 1 and conveys the lithium batteries in intervals; The clamping assembly 12 is arranged on the upper surface of the conveying assembly 3, and the lithium battery is placed in the crushing assembly 25, and the hardness and size of the lithium battery can be clamped; A sorting assembly 38 is disposed on the upper surface of the base 1 and below the crushing assembly 25, and is used to screen magnetic materials and non-magnetic materials; The recovery component 40 is disposed on the upper surface of the base 1 and is located on the left side of the sorting component 38, and is used to screen materials of different densities.
[0021] The conveying assembly 3 includes two support rods 301 and a conveying frame 302. The two support rods 301 are fixedly connected to the upper side wall of the base 1. The conveying frame 302 is fixedly connected to the upper ends of the two support rods 301. The inner wall of the conveying frame 302 is fixedly connected with a proximity switch 4. The inner wall of the conveying frame 302 is fixedly connected with a first conveyor belt 5 and a support plate 6. The support plate 6 is located on the right side of the first conveyor belt 5. The upper side wall of the support plate 6 is fixedly connected with a storage cylinder 7. A plurality of lithium batteries to be tested are placed in the storage cylinder 7. The right side wall of the storage cylinder 7 is fixedly connected with a connecting frame 8. The side wall of the connecting frame 8 is fixedly connected with a first electric push rod 9. The moving end of the first electric push rod 9 is located in the connecting frame 8 and is fixedly connected with a push block 10. The left side wall of the storage cylinder 7 is provided with an outlet The material port 11, the clamping assembly 12 includes a fixed frame 121 and a linear motor 122, the fixed frame 121 is fixedly connected to the upper side wall of the conveying frame 302, the linear motor 122 is fixedly connected to the upper end of the fixed frame 121, the output end of the linear motor 122 is fixedly connected to the second electric push rod 13, the moving end of the second electric push rod 13 is fixedly connected to the connecting cover 14, the lower end of the connecting cover 14 is fixedly connected to the clamping box 15, the inner wall of the clamping box 15 is rotatably connected to the first threaded rod 16, the front and rear sides of the first threaded rod 16 have opposite threads, the rear side wall of the clamping box 15 is fixedly connected to the servo motor 17, the output end of the servo motor 17 is fixedly connected to the rear end of the first threaded rod 16, and the rod wall thread sleeve of the first threaded rod 16 is provided with two first threads The lower side walls of the two first threaded barrels 18 are fixedly connected with guide plates 19, the lower ends of the two guide plates 19 extend out of the clamping box 15, and the side walls on the opposite sides of the two guide plates 19 are rotatably connected with clamping seats 20, and the side wall of the clamping seat 20 at the rear side is provided with a pressure sensor 21, and the pressure sensor 21 is electrically connected to the PLC controller 2, and the upper side wall of the first threaded barrel 18 at the front side is fixedly connected with a fixing rod 22, the upper end of the fixing rod 22 extends out of the clamping box 15, and is fixedly connected with a resistor plate 23, the right end of the resistor plate 23 is electrically connected to the crushing assembly 25, and the upper side wall of the first threaded barrel 18 at the rear side is fixedly connected with a conductive frame 24, the upper end of the conductive frame 24 extends out of the clamping box 15 and contacts with the resistor plate 23, and the conductive frame 2 4 is electrically connected to an external power source, the crushing assembly 25 includes a placement frame 251 and a crushing barrel 252, the placement frame 251 is fixedly connected to the upper side wall of the base 1, the crushing barrel 252 is fixedly connected to the upper end of the placement frame 251, the left and right sides of the crushing barrel 252 are fixedly connected with a placement barrel 26 through a bracket, the inner walls of the two placement barrels 26 are rotatably connected with second threaded rods 27, the rear ends of the two second threaded rods 27 extend out of the placement barrel 26, the rear side wall of the crushing barrel 252 is fixedly connected with an adjusting motor 28, the output end of the adjusting motor 28 is transmission-connected to the two second threaded rods 27 through a pulley transmission mechanism, the front and rear sides of the two second threaded rods 27 have opposite threads, and the rod wall of the second threaded rod 27 is threadedly sleeved with two second threaded barrels 29,The side walls of the second threaded cylinder 29 close to the crushing cylinder 252 are fixedly connected with a placing frame 30, the placing frame 30 extends out of the placing cylinder 26, and the same cutting roller 31 is rotatably connected between the two placing frames 30. The inner wall of the left placing frame 30 is fixedly connected with a cutting motor 32, and the output end of the cutting motor 32 is fixedly connected to the cutting roller 31. The left side wall of the left placing cylinder 26 is fixedly connected with a fixed cover 33, and the front inner wall of the fixed cover 33 is fixedly connected with an electromagnetic block 34. The rear inner wall of the left placing cylinder 26 is fixedly connected with a square plate 35 through a spring, and the front side wall of the square plate 35 is fixedly connected with a metal plate 36. The metal plate 36 and the positive electric current of the regulating motor 28 are fixedly connected. The front side wall of the square plate 35 is fixedly connected to the permanent magnet plate 37 through a bracket, and the left side wall of the second threaded cylinder 29 located on the left front is fixedly connected to the metal block 47 through a bracket, and the metal block 47 is electrically connected to the external power supply. The metal block 47 is located in the fixed cover 33 and contacts the metal plate 36. Before the waste lithium batteries are transported to the crushing and sorting device, the component can automatically detect the size of the waste lithium batteries, and can adjust the spacing of the cutters in the crushing and sorting device according to the size of the lithium batteries. While ensuring that the waste lithium batteries are fully decomposed, it also avoids the problem that the lithium batteries are over-crushed, which will make the materials too small and difficult to effectively recycle and utilize.
[0022] The sorting component 38 includes a vibrating material guide frame 381 and an electromagnetic base 382. The vibrating material guide frame 381 is fixedly connected to the upper side wall of the base 1, and the electromagnetic base 382 is fixedly connected to the lower side wall of the vibrating material guide frame 381. The lower side wall of the vibrating material guide frame 381 is fixedly connected with a vibration motor 39. The recycling component 40 includes a recycling motor 401 and a rotating plate 402. The recycling motor 401 is fixedly connected to the upper side wall of the base 1, and the rotating plate 402 is fixedly connected to the output end of the recycling motor 401. Two recycling boxes 41 are placed on the upper side wall of the rotating plate 402, and tap water is placed in one of the recycling boxes 41. After the component uses the crushing device to crush the waste lithium batteries, it can classify and collect the crushed materials, first screen out the magnetic materials, and then classify and collect the remaining materials according to different densities, thereby improving the convenience of operators in classifying and processing the recycled materials.
[0023] A small electric push rod 42 is fixedly connected to the left side wall of the clamping box 15, and a lifting plate 43 is fixedly connected to the movable end of the small electric push rod 42. Two conductive plates 44 are fixedly connected to the lower side wall of the lifting plate 43. The two conductive plates 44 are electrically connected to the PLC controller 2. A second conveyor belt 45 is provided on the left side of the crushing assembly 25. Before placing the waste lithium batteries in the crushing device for crushing, the waste lithium batteries can be automatically detected for the amount of electricity inside the waste lithium batteries. When it is detected that there is still electricity left in the waste lithium batteries, the waste lithium batteries are conveyed to one side for subsequent discharge treatment, thereby avoiding the problem that the operator forgets to pre-discharge the waste lithium batteries, resulting in the waste lithium batteries catching fire due to short circuit during the crushing process.
[0024] The front and rear inner walls of the conveying frame 302 are both fixedly connected with guide plates 46 . The two guide plates 46 are both inclined to guide the moving direction of the waste lithium batteries.
[0025] The operating principle of the present invention is now explained as follows: the waste lithium batteries to be crushed are placed in the storage cylinder 7. The rear side of the storage cylinder 7 can be opened, which is convenient for the operator to stack the lithium batteries and avoids the situation where the lithium batteries fall and cause internal short circuits. When the lithium batteries need to be crushed, the operator sends a control signal to the PLC controller 2 through the operation interface. After receiving the control signal, the PLC controller 2 first controls the first electric push rod 9 and the first conveyor belt 5 to work simultaneously. The first electric push rod 9 pushes the lithium battery at the bottom through the discharge port 11 through the push block 10, so that the lithium battery falls onto the surface of the first conveyor belt 5. Then the PLC controller 2 controls the first electric push rod 9 to drive the push block 10 to retract, so that the lithium battery above The battery falls onto the surface of the support plate 6, and the upper surface of the push block 10 is an inclined surface, so that the upper lithium battery can slowly fall onto the support plate 6, and the lithium battery is transported to the left by the first conveyor belt 5. When the lithium battery is transported to the proximity switch 4, it will be detected by the proximity switch 4. When the proximity switch 4 detects the approach of the lithium battery, the proximity switch 4 will send an electrical signal to the PLC controller 2. After receiving the electrical signal, the PLC controller 2 will control the first conveyor belt 5 to stop working, and then the PLC controller 2 will control the second electric push rod 13 to work, so that the second electric push rod 13 drives the clamping box 15 to move downward, so that the clamping box 15 drives the two clamping seats 20 to be located on the front and rear sides of the lithium battery, and then the PLC controller 2 controls The servo motor 17 is driven to work, and the servo motor 17 drives the first threaded rod 16 to rotate, and drives the two first threaded cylinders 18 to move in the direction of approaching each other through threaded cooperation. The two first threaded cylinders 18 drive the two clamping seats 20 to move in the direction of approaching each other through two guide plates 19, and the clamping seats 20 are used to clamp the lithium battery in the direction close to the left (by setting the position between the proximity switch 4 and the clamping box 15, the clamping seat 20 can make contact with the position close to the left side of the lithium battery). When the two clamping seats 20 clamp the lithium battery, an interaction force is generated between the clamping seats 20 and the lithium battery. A pressure sensor 21 is provided on the front side wall of the rear clamping seat 20. When the pressure sensor 21 detects that the clamping force between the clamping seat 20 and the lithium battery reaches the set After a certain force is applied, the pressure sensor 21 will transmit an electrical signal to the PLC controller 2. After receiving the electrical signal, the PLC controller 2 will control the servo motor 17 to stop working immediately, and then control the second electric push rod 13 to retract, thereby driving the lithium battery to move upward to the set position, and the clamping seat 20 is in contact with the position near the left side of the lithium battery. When the clamping seat 20 drives the lithium battery to move upward, the lithium battery will rotate clockwise along the clamping seat 20, so that the electrodes of the lithium battery are placed upward, and then the PLC controller 2 controls the small electric push rod 42 to drive the two conductive plates 44 to move downward through the lifting plate 43, so that the conductive plates 44 are in contact with the two electrodes, and the two conductive plates 44 are electrically connected to the PLC controller 2. When there is residual electricity in the lithium battery,When the two conductive plates 44 are in contact with the positive and negative electrodes, the PLC controller 2 will sense the residual power inside the lithium battery through the ammeter (the PLC controller 2 is electrically connected to the two conductive plates 44 through the ammeter), and the PLC controller 2 will drive the lithium battery to move above the second conveyor belt 45 through the linear motor 122, and place the lithium battery on the second conveyor belt 45 to be transported to another place for storage. When the PLC controller 2 does not detect that there is residual power inside the lithium battery, the PLC controller 2 will control the conductive frame 24 to be energized, so that the conductive frame 24 is electrically connected to the external power supply; Driven by the two first threaded cylinders 18, the conductive frame 24 and the resistor plate 23 will move toward each other, so that the conductive frame 24 and the resistor plate 23 slide against each other, and the larger the size of the lithium battery, the closer the conductive frame 24 and the resistor plate 23 will be to the right end. The right end of the resistor plate 23 is electrically connected to the electromagnetic block 34, and the external current will be transmitted to the electromagnetic block 34 through the resistor plate 23. At this time, the conductive frame 24 and the resistor plate 23 are in contact near the right end, and the external current will be transmitted to the electromagnetic block 34 through the resistor plate 23, so that the electromagnetic block 34 is energized to generate magnetic force, and at this time, because the size of the lithium battery is large, the conductive frame 24 and the resistor plate 23 are close to the right end. The metal block 47 is in electrical contact with the external power supply, thereby reducing the resistance on the circuit connected to the electromagnetic block 34. When the external voltage remains unchanged, the current delivered to the circuit of the electromagnetic block 34 becomes larger. The greater the magnetic force generated by the electromagnetic block 34, the electromagnetic block 34 will attract the permanent magnetic plate 37, so that the permanent magnetic plate 37 drives the square plate 35 to move forward, and the square plate 35 drives the metal plate 36 to move forward to the set position. Then the PLC controller 2 controls the metal block 47 to be electrically connected to the external power supply. At this time, the metal block 47 and the metal plate 36 are in contact, and the external current will be delivered to the positive circuit of the regulating motor 28 through the metal plate 36, so that the regulating motor 28 starts to work, and the regulating motor 28 drives the two sides through the pulley transmission assembly. The second threaded rod 27 rotates, and the second threaded cylinder 29 is driven to move through the threaded fit, and the two second threaded cylinders 29 on the same side will move away from each other, thereby driving the two cutting rollers 31 to move away from each other, and expanding the distance between the two cutting rollers 31, until the second threaded cylinder 29 drives the metal block 47 and the metal plate 36 to separate, and then the forward circuit of the regulating motor 28 is disconnected, so that the regulating motor 28 stops working (when a waste lithium battery is crushed, the PLC controller 2 will control the regulating motor 28 to work in the reverse direction for the same time, so that the two cutting rollers 31 return to the initial distance). When the regulating motor 28 stops working, the PLC controller The controller 2 will control the linear motor 122 to drive the lithium battery to move to the top of the crushing cylinder 252, and then the PLC controller 2 will control the servo motor 17 to rotate in the opposite direction, and control the two clamping seats 20 to move in opposite directions, so that the lithium battery will fall into the crushing cylinder 252, and then the PLC controller 2 will control the two cutting motors 32 to work, and the cutting motors 32 will drive the two cutting rollers 31 to rotate, and the cutting rollers 31 will be used to crush the lithium battery. The spacing of the cutting rollers 31 is adjusted according to the size of the lithium battery, which ensures that the waste lithium battery is fully decomposed, and also avoids the problem that the lithium battery is over-crushed, which will make the material too small and difficult to be effectively recycled and utilized; When the cutting roller 31 starts to crush, the PLC controller 2 will control the electromagnetic seat 382 and the vibration motor 39 to energize and work, and the material crushed by the cutting roller 31 will fall onto the surface of the vibration guide rack 381, and the material with magnetic material will be adsorbed on the surface of the vibration guide rack 381 by the magnetic attraction generated by the electromagnetic seat 382, and the material without magnetic material will fall along the vibration guide rack 381 into the recovery box 41 on one side. Tap water is placed in the recovery box 41, so that the material with lower density floats on the water surface and the material with higher density sinks to the bottom of the water. When the crushing component 25 After the work is completed, the PLC controller 2 will control the recovery motor 401 to rotate 180 degrees, and place another recovery box 41 under the vibrating material guide rack 381. Then the PLC controller 2 controls the electromagnetic seat 382 to lose its magnetic force, and the magnetic material on the surface of the vibrating material guide rack 381 will fall into the recovery box 41. Ten seconds after the electromagnetic seat 382 loses power, the PLC controller 2 will control the recovery motor 401 to continue to rotate 180 degrees, so that the recovery box 41 containing tap water continues to be placed on the left side of the vibrating material guide rack 381 to recycle the next material.
[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A crushing and sorting device for recycling waste lithium batteries, comprising a base (1) and a PLC controller (2) fixedly arranged on the upper surface of the base (1), characterized in that: Also includes: A conveying assembly (3) is arranged on the upper surface of the base (1) and is used to convey the lithium batteries in intervals; A clamping assembly (12) is arranged on the upper surface of the conveying assembly (3), and is used to place the lithium battery into the crushing assembly (25), and can clamp the lithium battery according to its hardness and size; A sorting assembly (38) is arranged on the upper surface of the base (1) and is located below the crushing assembly (25), and is used to screen magnetic materials and non-magnetic materials; The recovery component (40) is arranged on the upper surface of the base (1) and is located on the left side of the sorting component (38), and is used to screen materials of different densities.
2. A crushing and sorting device for recycling waste lithium batteries according to claim 1, characterized in that: The conveying assembly (3) comprises two support rods (301) and a conveying frame (302), the two support rods (301) are fixedly connected to the upper side wall of the base (1), the conveying frame (302) is fixedly connected to the upper ends of the two support rods (301), the inner wall of the conveying frame (302) is fixedly connected to a proximity switch (4), the inner wall of the conveying frame (302) is fixedly connected to a first conveying belt (5) and a support plate (6), and the support plate (6) is located on the first conveying belt. On the right side of the belt (5), the upper side wall of the support plate (6) is fixedly connected to a storage cylinder (7), a plurality of lithium batteries to be tested are placed in the storage cylinder (7), the right side wall of the storage cylinder (7) is fixedly connected to a connection frame (8), the side wall of the connection frame (8) is fixedly connected to a first electric push rod (9), the moving end of the first electric push rod (9) is located in the connection frame (8) and is fixedly connected to a push block (10), and the left side wall of the storage cylinder (7) is provided with a discharge port (11).
3. A crushing and sorting device for recycling waste lithium batteries according to claim 2, characterized in that: The clamping assembly (12) comprises a fixing frame (121) and a linear motor (122), wherein the fixing frame (121) is fixedly connected to the upper side wall of the conveying frame (302), the linear motor (122) is fixedly connected to the upper end of the fixing frame (121), the output end of the linear motor (122) is fixedly connected to the second electric push rod (13), the movable end of the second electric push rod (13) is fixedly connected to the connecting cover (14), the lower end of the connecting cover (14) is fixedly connected to the clamping box (15), the inner wall of the clamping box (15) is rotatably connected to the first threaded rod (16), the front and rear sides of the first threaded rod (16) have opposite thread rotation directions, the rear side wall of the clamping box (15) is fixedly connected to the servo motor (17), the output end of the servo motor (17) is fixedly connected to the rear end of the first threaded rod (16), the rod wall of the first threaded rod (16) is threadedly sleeved with two first threaded cylinders (18), the two first threaded cylinders (18) are The lower side walls of the threaded barrel (18) are fixedly connected to guide plates (19), the lower ends of the two guide plates (19) extend out of the clamping box (15), and the side walls on the opposite sides of the two guide plates (19) are rotatably connected to a clamping seat (20), and the side wall of the clamping seat (20) located at the rear side is provided with a pressure sensor (21), and the pressure sensor (21) is electrically connected to the PLC controller (2); the upper side wall of the first threaded barrel (18) located at the front side is fixedly connected to a fixing rod (22), the upper end of the fixing rod (22) extends out of the clamping box (15) and is fixedly connected to a resistor plate (23), the right end of the resistor plate (23) is electrically connected to the crushing assembly (25); the upper side wall of the first threaded barrel (18) located at the rear side is fixedly connected to a conductive frame (24), the upper end of the conductive frame (24) extends out of the clamping box (15) and contacts the resistor plate (23), and the conductive frame (24) is electrically connected to an external power supply.
4. A crushing and sorting device for recycling waste lithium batteries according to claim 3, characterized in that: The crushing assembly (25) comprises a placement frame (251) and a crushing barrel (252), wherein the placement frame (251) is fixedly connected to the upper side wall of the base (1), and the crushing barrel (252) is fixedly connected to the upper end of the placement frame (251). The left and right sides of the crushing barrel (252) are fixedly connected to placement barrels (26) via brackets, and the inner walls of the two placement barrels (26) are rotatably connected to second threaded rods (27), and the rear ends of the two second threaded rods (27) extend out of the placement barrel (26). The rear side wall of the crushing cylinder (252) is fixedly connected to an adjusting motor (28), the output end of the adjusting motor (28) is connected to two second threaded rods (27) through a belt pulley transmission mechanism, the threads of the two second threaded rods (27) are rotated in opposite directions on the front and rear sides, the rod wall of the second threaded rod (27) is threadedly sleeved with two second threaded cylinders (29), the side walls of the second threaded cylinders (29) close to the crushing cylinder (252) are fixedly connected to a placement rack (30), the placement rack (30) extends out of the placement cylinder (2 6), a cutting roller (31) is rotatably connected between the two placement racks (30), a cutting motor (32) is fixedly connected to the inner wall of the placement rack (30) on the left, and the output end of the cutting motor (32) is fixedly connected to the cutting roller (31), a fixed cover (33) is fixedly connected to the left wall of the placement cylinder (26) on the left, an electromagnetic block (34) is fixedly connected to the front inner wall of the fixed cover (33), and a square inner wall (34) is fixedly connected to the rear inner wall of the placement cylinder (26) on the left through a spring. The square plate (35) is fixedly connected to a metal plate (36) on the front side wall of the square plate (35), the metal plate (36) is electrically connected to a positive circuit of an adjusting motor (28), the front side wall of the square plate (35) is fixedly connected to a permanent magnet plate (37) via a bracket, the left side wall of the second threaded cylinder (29) located at the front left side is fixedly connected to a metal block (47) via a bracket, the metal block (47) is electrically connected to an external power supply, and the metal block (47) is located in the fixed cover (33) and is in contact with the metal plate (36).
5. A crushing and sorting device for recycling waste lithium batteries according to claim 1, characterized in that: The sorting assembly (38) comprises a vibrating material guide frame (381) and an electromagnetic seat (382); the vibrating material guide frame (381) is fixedly connected to the upper side wall of the base (1); the electromagnetic seat (382) is fixedly connected to the lower side wall of the vibrating material guide frame (381); and the lower side wall of the vibrating material guide frame (381) is fixedly connected to a vibration motor (39).
6. A crushing and sorting device for recycling waste lithium batteries according to claim 1, characterized in that: The recycling assembly (40) comprises a recycling motor (401) and a rotating plate (402); the recycling motor (401) is fixedly connected to the upper side wall of the base (1); the rotating plate (402) is fixedly connected to the output end of the recycling motor (401); two recycling boxes (41) are placed on the upper side wall of the rotating plate (402); tap water is placed in one of the recycling boxes (41).
7. A crushing and sorting device for recycling waste lithium batteries according to claim 3, characterized in that: A small electric push rod (42) is fixedly connected to the left side wall of the clamping box (15), a lifting plate (43) is fixedly connected to the movable end of the small electric push rod (42), two conductive plates (44) are fixedly connected to the lower side wall of the lifting plate (43), and both of the two conductive plates (44) are electrically connected to the PLC controller (2). A second conveyor belt (45) is provided on the left side of the crushing assembly (25).
8. A crushing and sorting device for recycling waste lithium batteries according to claim 2, characterized in that: The front and rear inner walls of the conveying frame (302) are both fixedly connected with guide plates (46), and the two guide plates (46) are both arranged at an angle.
Citation Information
Patent Citations
A crushing and sorting device for recycling waste lithium batteries
CN113399038B
Ore crusher capable of automatically adjusting distance between crushing rollers
CN112473844A
Automatic feeding device for PCB production and working method thereof
CN113320989A
Method for recycling waste lithium batteries
CN113996382A
Mobile phone battery size deviation measuring machine
CN115432224A
Cited By
Classified recovery device for disassembled parts of new energy automobile
CN119972349A