Filtering device for processing lily dairy products
By designing the filter device for processing Lily Dairy products and using a combination of mesh barrel assembly and cleaning component, the problems of filter mesh clogging and physical structure damage during filtration of Lily Dairy products are solved, and efficient filter mesh cleaning and filtration accuracy are achieved. Keep.
Patent Information
- Application Number
- CN202510026148.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the filtration process of lily dairy products, since lily is rich in fiber, starch, protein and other components, these substances are prone to accumulate locally in the filter net after long-term filtration, resulting in clogging of the filter net and it is difficult to determine the overall location of the blockage, resulting in high-pressure water flow During flushing, the physical structure of the filter may be damaged and the filtering accuracy may be affected.
A filter device for processing lily dairy products is designed, using mesh barrel assembly and cleaning assembly, and the multiple filters are flushed as a whole through low-pressure water flow. After positioning to the general position where a single filter is blocked, the high-pressure water flow is used for local flushing. , avoiding the problem of the filter being damaged by long-term high-pressure water flow flushing.
Effectively avoid the problem of the filter being damaged by high-pressure water flow rinsing, ensure the cleaning effect of the filter, and extend the service life of the filter, and automatically adjust the filtration speed through the detection components, avoiding the problems of product layering and oil droplets. .
Smart Images

Figure CN119425206A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dairy product filtration, and in particular relates to a filtration device for processing lily dairy products. Background Art
[0002] Lily dairy products are a type of specialty food that combines lily with traditional dairy products. They have unique flavor and nutritional value. They are made by adding lily extract, lily powder or fresh lily granules to fresh cow's milk or goat's milk, and then undergoing blending, sterilization and other processes. For example, lily-flavored milk has the mellow milky aroma of milk and the sweetness and fragrance of lily, with a rich taste. Lily dairy products need to be filtered during the processing. For example, the patent with patent announcement number CN202605851U proposes an ultra-clean filtration device for liquid milk.
[0003] The centrifugal filter device can quickly separate large particles of impurities in lily dairy products, such as inadequately crushed lily tubers and fiber bundles, by virtue of the strong centrifugal force generated by high-speed rotation, and make them quickly settle to the edge or bottom of the centrifugal container, greatly shortening the impurity separation time and significantly improving production efficiency. Therefore, it is widely used in the lily dairy product filtration process. However, during the filtration process, since lily is rich in fiber, starch, protein and other components, these substances are very easy to accumulate locally on the filter after a long period of filtration. Since it is difficult to determine the approximate location of the filter blockage, the filter can only be fully backwashed with high-pressure water flow to clear the blocked area. However, long-term use of high-pressure water flow for flushing will cause the strong water pressure to destroy the physical structure of the filter, resulting in different pore sizes of the filter, which in turn affects the filtration accuracy of the filter.
[0004] Therefore, a filtering device for processing lily dairy products is proposed to solve the above problems. Summary of the invention
[0005] The purpose of the present invention is to provide a filtering device for processing lily dairy products in view of the above problems.
[0006] To achieve the above-mentioned purpose, the present invention adopts the following technical solutions: a filtering device for processing lily dairy products, comprising a bottom plate and two support frames arranged on the side walls of the bottom plate, the longitudinal sections of the two support frames are both inverted L-shaped structures, the side walls of the support frames located on the right are fixedly connected with a PLC controller, the upper ends of the two support frames are fixedly connected with the same filter cartridge, the outer wall of the filter cartridge is annularly distributed with a plurality of indicator lights, the filter cartridge is a detachable structure, the lower side wall of the filter cartridge is fixedly connected with a discharge pipe, and the discharge pipe is provided with a first control valve, the upper side wall of the filter cartridge is rotatably connected with a rotating pipe, the upper side wall of the filter cartridge is fixedly connected with a filter motor, the output end of the filter motor is connected to the rotating pipe through a gear ring transmission assembly, the lower end of the rotating pipe passes through the filter cartridge, and is characterized in that it also includes: The net cylinder assembly is arranged at the lower end of the rotating tube, and the upper end of the rotating tube is rotatably connected to the injection pipe through a sealing bearing; A cleaning assembly, arranged on the upper side wall of the filter cylinder, for cleaning impurities on the surface of the mesh cylinder assembly; The detection component is arranged in the injection tube and is used for detecting the viscosity of the lily dairy product.
[0007] Preferably, the mesh cylinder assembly includes a mesh frame fixedly connected to the lower end of a rotating tube, the lower end of the rotating tube passes through the upper side wall of the mesh frame, the lower side wall of the mesh frame is fixedly connected to a discharge pipe, and a second control valve is provided on the discharge pipe, the side wall of the mesh frame is provided with a plurality of filter ports, the outer wall of the mesh frame is provided with a plurality of mouth-shaped grooves arranged outside the filter ports, the inner wall of the mouth-shaped groove is fixedly connected to the same mouth-shaped frame through a plurality of springs, the mouth-shaped frame and the mouth-shaped groove are fitted together, the side wall of the mouth-shaped frame extending out of the mouth-shaped groove is fixedly connected to a filter screen by bolts, the upper and lower sides of the mouth-shaped frame are fixedly connected to sliding plates, the upper and lower side groove walls of the mouth-shaped groove are provided with sliding grooves matching the sliding plates, the groove wall of the sliding groove on the upper side is inlaid with a resistor plate, and the sliding plate on the upper side A conductive block is fixedly connected to the side wall, and the conductive block is electrically connected to an external power supply. An analysis component is fixedly connected to the inner wall of the mouth-shaped groove. A connecting ring is fixedly connected to the upper side wall of the grid. A fixing ring located outside the connecting ring is fixedly connected to the upper inner wall of the filter cartridge. The connecting ring and the fixing ring are rotatably connected via a bearing. A plurality of arc plates are fixedly connected to the inner wall of the connecting ring. The arc plates are electrically connected to one end of the resistor plate close to the filter. A plurality of conductive frames are fixedly connected to the upper inner wall of the filter cartridge. The lower end of the conductive frame is located at the moving path of the arc plate, and is in contact with two conductive slide rails on the inner wall of the arc plate through two conductive sliders. The two conductive sliders are longitudinally distributed on the upper and lower sides, and the two conductive slide rails are longitudinally distributed on the upper and lower sides.
[0008] Preferably, the analysis component includes an analysis box fixedly connected to the inner wall of the mouth-shaped groove, the inner wall of the analysis box close to the filter screen is fixedly connected to a piston block through a spring, the side wall of the piston block away from the spring is fixedly connected to two analysis blocks, and the two analysis blocks are longitudinally distributed on the upper and lower sides, the two analysis blocks are electrically connected to an external power supply through a PLC controller, the upper and lower inner walls of the analysis box are inlaid with analysis plates, the two analysis plates are electrically connected to the PLC controller, the upper side wall of the analysis box is fixedly connected to a vertical pipe, and the vertical pipe is provided with a regulating valve.
[0009] Preferably, the cleaning component includes an annular frame fixedly connected to the upper side wall of the filter cylinder, the upper side wall of the annular frame is rotatably connected to a threaded cylinder, the inner wall of the annular frame is fixedly connected to a servo motor, the output end of the servo motor is transmission-connected to the outer wall of the threaded cylinder through a gear transmission assembly, a lifting tube is threadedly sleeved on the inner thread of the threaded cylinder, the upper port of the lifting tube extends out of the threaded cylinder and is fixedly plugged with a water injection pipe, the lower end of the lifting tube is fixedly connected to a cleaning tube, the cleaning tube is a circular ring structure, and the inner wall of the cleaning tube is fixedly connected to a plurality of electrically-controlled water spray heads.
[0010] Preferably, the detection component includes a horizontal frame fixedly connected to the side wall of the injection tube, and a detection seat is fixedly connected in the horizontal frame, a detection groove is opened on the upper side wall of the detection seat, and a drain pipe is fixedly connected to the lower side wall of the detection groove, and a drain valve is provided on the drain pipe, the lower end of the drain pipe is connected to the injection tube, the side wall of the injection tube is connected to a detection pump, the feed end of the detection pump is connected to the injection tube, and the discharge end of the detection pump is connected to the detection groove, the upper side wall of the horizontal frame is fixedly connected to a vertical cylinder, the upper side wall of the vertical cylinder is fixedly connected to a small electric push rod, the moving end of the small electric push rod is fixedly connected to a rotational viscometer, and the rotational viscometer is electrically connected to a PLC controller.
[0011] Preferably, a water spray pipe is fixedly connected to the inner wall of the vertical cylinder, and the water spray pipe is an annular structure. A plurality of water outlets are fixedly connected to the inner wall of the water spray pipe. A micro water pump is fixedly connected to the upper side wall of the horizontal frame, and the liquid outlet end of the micro water pump passes through the vertical cylinder and is connected to the water spray pipe.
[0012] Preferably, a plurality of short rods are fixedly connected to the lower side wall of the cleaning pipe, the lower ends of the plurality of short rods extend out of the annular frame, and are fixedly connected to the same annular baffle, and the annular baffle is in close contact with the lower side wall of the annular frame.
[0013] Preferably, the upper side wall of the grid is fixedly connected with a plurality of placement tubes, the inner walls of the plurality of placement tubes are fixedly connected with telescopic airbags, the side wall of each telescopic airbag is fixedly connected with a pneumatic tube, and the plurality of pneumatic tubes are connected with corresponding mouth-shaped grooves.
[0014] Compared with the existing technology, the advantages of a filtering device for processing lily dairy products are: 1. Through the set net cylinder assembly and cleaning assembly, when the filter device filters Lily dairy products, after the multiple filter screens inside the filter device are flushed with low-pressure water flow as a whole, the general position of the blockage of a single filter screen is flushed with high-pressure water flow. While ensuring that a single filter screen is cleaned, it also avoids the problem that the remaining filter screens are flushed by strong water pressure for a long time, which will damage the physical structure of the filter. At the same time, when the mesh of a single filter screen becomes larger due to wear and tear, resulting in a decrease in the filtering accuracy of the filter screen, the filter screen can be guided to facilitate the operator to replace the worn filter screen later.
[0015] 2. Through the detection component that is set up, while conveying lily dairy products into the filtering device, a part of the sample can be automatically extracted to detect its viscosity, so as to determine the fat content of the lily dairy products, and adjust the filtration speed of the centrifugal filtration device according to the fat content of the lily dairy products, thereby avoiding the high fat content of lily dairy products. During centrifugal filtration, the higher filtration speed will cause the fat globules accumulated in the fat to rupture, allowing the fat to be released, and then cause product stratification and the appearance of oil droplets.
[0016] 3. Through the provided water spray pipe, water outlet and micro water pump, after the viscosity of the lily dairy products is tested by the detection component, the lily dairy products adhering to the surface of the rotational viscometer can be automatically cleaned to avoid the problem that the remaining lily dairy products on the surface of the rotational viscometer will affect the accuracy of the next test result. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of a filtering device for processing lily dairy products provided by the present invention; Figure 2 It is a schematic diagram of the positional relationship between the arc plate and the conducting frame in a filtering device for processing lily dairy products provided by the present invention; Figure 3 It is a three-dimensional structural schematic diagram of a mesh frame in a filtering device for processing lily dairy products provided by the present invention; Figure 4 It is a schematic diagram of the outer structure of a filter port in a filtering device for processing lily dairy products provided by the present invention; Figure 5 The invention provides a filtering device for processing lily dairy products. Figure 4 Middle AA section view; Figure 6 It is a structural schematic diagram of an analysis component in a filtering device for processing lily dairy products provided by the present invention; Figure 7 It is a structural schematic diagram of a cleaning component in a filtering device for processing lily dairy products provided by the present invention; Figure 8It is a structural schematic diagram of a detection component in a filtering device for processing lily dairy products provided by the present invention; Fig. 9 The present invention provides a schematic diagram of the positional relationship between a conductive sliding block and a conductive sliding rail in a filtering device for processing lily dairy products.
[0018] In the figure: 1 bottom plate, 2 support frame, 3 PLC controller, 4 filter cylinder, 5 discharge pipe, 6 first control valve, 7 rotating pipe, 8 filter motor, 9 injection pipe, 10 net cylinder assembly, 101 grid frame, 102 discharge pipe, 11 second control valve, 12 filter port, 13 mouth groove, 14 mouth frame, 15 filter net, 16 sliding plate, 17 sliding groove, 18 resistor plate, 19 conductive block, 20 connecting ring, 21 fixed ring, 22 arc plate, 23 conductive frame, 24 analysis assembly, 241 analysis box, 242 piston block, 25 analysis block, 26 analysis plate, 27 vertical pipe, 28 adjustment Control valve, 29 cleaning component, 291 annular frame, 292 threaded cylinder, 30 servo motor, 31 lifting pipe, 32 water injection pipe, 33 cleaning pipe, 34 electric control water spray head, 35 detection component, 351 horizontal frame, 352 detection pump, 36 detection seat, 37 detection tank, 38 drainage pipe, 39 drainage valve, 40 vertical cylinder, 41 small electric push rod, 42 rotational viscometer, 43 water spray pipe, 44 water outlet, 45 micro water pump, 46 short rod, 47 annular baffle, 48 placement cylinder, 49 telescopic airbag, 50 air pressure tube, 51 indicator light, 52 conductive slider, 53 conductive slide rail. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] like Figure 1-Figure 9 As shown, a filtering device for processing lily dairy products comprises a bottom plate 1 and two support frames 2 arranged on the upper side wall of the bottom plate 1, the longitudinal sections of the two support frames 2 are both inverted L-shaped structures, the side wall of the right support frame 2 is fixedly connected with a PLC controller 3, the upper ends of the two support frames 2 are fixedly connected with the same filter cartridge 4, the outer wall of the filter cartridge 4 is annularly distributed with a plurality of indicator lights 51, the filter cartridge 4 is a detachable structure, the lower side wall of the filter cartridge 4 is fixedly connected with a discharge pipe 5, and the discharge pipe 5 is provided with a first control valve 6, the upper side wall of the filter cartridge 4 is rotatably connected with a rotating pipe 7, the upper side wall of the filter cartridge 4 is fixedly connected with a filter motor 8, the output end of the filter motor 8 is transmission-connected with the rotating pipe 7 through a gear ring transmission assembly, and the lower end of the rotating pipe 7 passes through the filter cartridge 4, and also comprises: The net cylinder assembly 10 is arranged at the lower end of the rotating tube 7, and the upper end of the rotating tube 7 is rotatably connected to the injection pipe 9 through a sealed bearing; The cleaning assembly 29 is arranged on the upper side wall of the filter cylinder 4 and is used to clean impurities on the surface of the mesh cylinder assembly 10; The detection component 35 is arranged in the injection tube 9 and is used to detect the viscosity of the lily dairy product.
[0021] The net drum assembly 10 includes a net frame 101 fixedly connected to the lower end of the rotating tube 7, the lower end of the rotating tube 7 passes through the upper side wall of the net frame 101, the lower side wall of the net frame 101 is fixedly connected to a discharge pipe 102, and the discharge pipe 102 is provided with a second control valve 11, the side wall of the net frame 101 is provided with a plurality of filter ports 12, the outer wall of the net frame 101 is provided with a plurality of mouth-shaped grooves 13 arranged outside the filter ports 12, and the inner wall of the mouth-shaped groove 13 is fixedly connected to the inner wall of the mouth-shaped groove 13 through a plurality of springs. The same mouth-shaped frame 14 is fitted with the mouth-shaped groove 13, and the side wall of the mouth-shaped frame 14 extending out of the mouth-shaped groove 13 is fixedly connected with a filter screen 15 by bolts, and the upper and lower sides of the mouth-shaped frame 14 are fixedly connected with sliding plates 16, and the upper and lower side groove walls of the mouth-shaped groove 13 are provided with sliding grooves 17 that match the sliding plates 16, and the groove wall of the upper sliding groove 17 is inlaid with a resistor plate 18, and the side wall of the upper sliding plate 16 is fixedly connected with a conductive block 19, The conductive block 19 is electrically connected to an external power source, an analysis component 24 is fixedly connected to the inner wall of the mouth-shaped groove 13, a connecting ring 20 is fixedly connected to the upper side wall of the grid 101, a fixing ring 21 located outside the connecting ring 20 is fixedly connected to the upper inner wall of the filter cartridge 4, the connecting ring 20 and the fixing ring 21 are rotatably connected via a bearing, a plurality of arc plates 22 are fixedly connected to the inner wall of the connecting ring 20, the arc plates 22 and one end of the resistor plate 18 close to the filter screen 15 are electrically connected, a plurality of conductive frames 23 are fixedly connected to the upper inner wall of the filter cartridge 4, the lower end of the conductive frame 23 is located at the moving path of the arc plate 22, and is in contact with two conductive slide rails 53 on the inner wall of the arc plate 22 through two conductive sliders 52, the conductive frame 23 is electrically connected to the PLC controller 3, the two conductive sliders 52 are longitudinally distributed on the upper and lower sides, and the two conductive slide rails 53 are longitudinally distributed on the upper and lower sides, and can be positioned to the position where the filter screen 15 is blocked or worn.
[0022] The analysis component 24 includes an analysis box 241 fixedly connected to the inner wall of the mouth-shaped groove 13, the inner wall of the analysis box 241 close to the filter screen 15 is fixedly connected to a piston block 242 through a spring, and the side wall of the piston block 242 away from the spring is fixedly connected to two analysis blocks 25, and the two analysis blocks 25 are longitudinally distributed on the upper and lower sides, and the two analysis blocks 25 are electrically connected to the external power supply through the PLC controller 3, the upper and lower inner walls of the analysis box 241 are inlaid with analysis plates 26, and the two analysis plates 26 are electrically connected to the PLC controller 3, the upper side wall of the analysis box 241 is fixedly connected to a vertical pipe 27, and the vertical pipe 27 is provided with a regulating valve 28, which can avoid misjudging the filter screen 15 due to uneven distribution of dairy products.
[0023] The cleaning assembly 29 includes an annular frame 291 fixedly connected to the upper side wall of the filter cylinder 4, the upper side wall of the annular frame 291 is rotatably connected with a threaded cylinder 292, the inner wall of the annular frame 291 is fixedly connected with a servo motor 30, the output end of the servo motor 30 is transmission-connected with the outer wall of the threaded cylinder 292 through a gear transmission assembly, the threaded cylinder 292 has an internal thread sleeve with a lifting tube 31, the upper port of the lifting tube 31 extends out of the threaded cylinder 292, and a water injection pipe 32 is fixedly inserted, the lower end of the lifting tube 31 is fixedly connected with a cleaning tube 33, the cleaning tube 33 is a circular ring structure, and the inner wall of the cleaning tube 33 is fixedly connected with a plurality of electrically controlled water spray heads 34, which can clean the filter screen 15.
[0024] The detection component 35 includes a horizontal frame 351 fixedly connected to the side wall of the injection tube 9, and a detection seat 36 is fixedly connected in the horizontal frame 351, a detection groove 37 is opened on the upper side wall of the detection seat 36, and a discharge pipe 38 is fixedly connected to the lower side wall of the detection groove 37, and a discharge valve 39 is provided on the discharge pipe 38, the lower end of the discharge pipe 38 is connected to the injection tube 9, and the side wall of the injection tube 9 is connected to a detection pump 352, the feed end of the detection pump 352 is connected to the injection tube 9, and the discharge end of the detection pump 352 is connected to the detection groove 37, the upper side wall of the horizontal frame 351 is fixedly connected to a vertical cylinder 40, the upper side wall of the vertical cylinder 40 is fixedly connected to a small electric push rod 41, the moving end of the small electric push rod 41 is fixedly connected to a rotational viscometer 42, the rotational viscometer 42 is electrically connected to the PLC controller 3, and can detect the viscosity of Lily dairy products and judge the fat content of dairy products from the side.
[0025] A water spray pipe 43 is fixedly connected to the inner wall of the vertical cylinder 40. The water spray pipe 43 is a ring-shaped structure. A plurality of water outlets 44 are fixedly connected to the inner wall of the water spray pipe 43. A micro water pump 45 is fixedly connected to the upper side wall of the horizontal frame 351. The liquid outlet end of the micro water pump 45 passes through the vertical cylinder 40 and is connected to the water spray pipe 43. After the viscosity of the lily dairy product is detected by the detection component 35, the lily dairy product adhered to the surface of the rotational viscometer 42 can be automatically cleaned to avoid the problem that the lily dairy product remaining on the surface of the rotational viscometer 42 will affect the accuracy of the next detection result.
[0026] The lower side wall of the cleaning pipe 33 is fixedly connected to a plurality of short rods 46 , the lower ends of the plurality of short rods 46 all extend out of the annular frame 291 , and are fixedly connected to the same annular baffle 47 , which fits the lower side wall of the annular frame 291 to prevent liquid from entering the annular frame 291 .
[0027] The upper side wall of the grid 101 is fixedly connected with a plurality of placement tubes 48, the inner walls of the plurality of placement tubes 48 are fixedly connected with a telescopic air bag 49, the side wall of each telescopic air bag 49 is fixedly connected with a pneumatic tube 50, and the plurality of pneumatic tubes 50 are connected with the corresponding mouth-shaped groove 13, so as to maintain the balance of the air pressure inside the mouth-shaped groove 13.
[0028] The operating principle of the present invention is now explained as follows: the lily dairy product is transported to the rotating tube 7 through the injection tube 9 by the external pump assembly, and then the lily dairy product is transported to the grid 101 through the rotating tube 7. When the lily dairy product is transported to the injection tube 9, the PLC controller 3 will control the detection pump 352 to work, and the detection pump 352 will transport the lily dairy product in the injection tube 9 to the detection tank 37. After the detection pump 352 has worked for two seconds, the PLC controller 3 will control the detection pump 352 to stop working, and control the small electric push rod 41 to drive the rotary viscometer 42 to move downward to the set position, so that the detection end of the rotary viscometer 42 extends into the lily dairy product. The viscosity of the lily dairy product is detected in the product (the rotary viscometer 42 is driven by a motor to rotate the rotor in the lily dairy product, so that the lily dairy product generates a shear force. The viscosity of the lily dairy product will hinder the movement of the rotor and generate a resistance proportional to the viscosity), and the detection result is transmitted to the PLC controller 3 (later, after the filtration device is finished working, the micro water pump 45 is used to transport the water flow to the water spray pipe 43 and spray it through the water outlet head 44, and the water outlet head 44 is used to clean the dairy product adhered to the surface of the rotary viscometer 42, and at the same time, the drain valve 39 is opened to allow the cleaned liquid to be transported to the injection pipe 9 and the rotating pipe 7 through the drain pipe 38, and then through the discharge pipe 1 02 and the discharge pipe 5 discharge the filter cartridge 4), after receiving the detection result, the PLC controller 3 will control the filter motor 8 to work (when the rotary viscometer 42 detects that the viscosity of the lily dairy product is high, it means that the fat content inside the lily dairy product is high, and it is necessary to control the filter motor 8 to work at a lower power to avoid excessive power of the filter motor 8 and excessive power and speed of the centrifugal filter device, which will cause the fat globules accumulated in the fat to rupture and free the fat, thereby causing product stratification and oil droplet problems. For example, when the rotary viscometer 42 detects that the viscosity of the lily dairy product is 800-1500mPa・s, the PLC controller 3 will control the filter motor 8 to work at a lower power to avoid excessive power of the filter motor 8 and excessive power and speed of the centrifugal filter device, which will cause the fat globules accumulated in the fat to rupture and release ... The filter motor 8 drives the grid 101 to filter the lily dairy product at a centrifugal speed of about 4000r / pm. When the rotation viscometer 42 detects that the viscosity of the lily dairy product is 1500-3200mPa・s, the PLC controller 3 will control the filter motor 8 to drive the grid 101 to filter the lily dairy product at a centrifugal speed of about 3000r / pm. The filter motor 8 drives the rotating tube 7 to rotate through the gear transmission assembly, and the rotating tube 7 drives the grid 101 to rotate. The grid 101 drives the internal lily dairy product to be centrifugally filtered. The filtered dairy product passes through the filter screen 15 and is discharged from the filter cartridge 4 through the discharge pipe 5 and the first control valve 6. In the process of rotating tube 7 driving grid frame 101 to rotate, under the action of centrifugal force, filter screen 15 and mouth frame 14 will move away from grid frame 101. When mouth frame 14 moves away from grid frame 101, it will drive conductive block 19 to move away from grid frame 101 and towards filter screen 15 through upper sliding plate 16. Conductive block 19 is always in contact with resistor plate 18 during movement. One end of resistor plate 18 close to filter screen 15 is electrically connected to conductive slide rail 53 on the upper side of corresponding arc plate 22. Conductive slide rail 53 on the upper side of corresponding arc plate 22 is electrically connected to PLC controller 3 through conductive slider 52 on the upper side of conductive frame 23. When filter screen 15 is not blocked or mesh size is enlarged, Under the action of the same centrifugal force, multiple filter screens 15 will drive multiple mouth frames 14 to move approximately the same distance away from the grid 101. The PLC controller 3 receives approximately the same current signal strength transmitted by each upper conductive slider 52. When a filter screen 15 is blocked, the permeability of the filter screen 15 will decrease. During the process of the rotating tube 7 driving the grid 101 to rotate and centrifuge, the resistance of dairy products passing through the filter screen 15 will increase. The increased resistance plus the centrifugal force will cause the mouth frame 14 connected to the filter screen 15 to move a farther distance away from the grid 101 during the rotation process. The mouth frame 14 will drive the conductive block 19 to move closer to the filter screen 15 through the upper sliding plate 16. The PLC controller 3 moves farther, thereby shortening the length of the resistor connected to the PLC controller 3 circuit. When the external voltage remains unchanged, the current signal strength transmitted to the PLC controller 3 circuit becomes larger. When the PLC controller 3 detects that the current signal strength of a certain upper conductive slider 52 exceeds the current strength of other upper conductive sliders 52 by five milliamperes, the PLC controller 3 will control the corresponding regulating valve 28 to open for 0.5 seconds through the corresponding lower conductive slider 52 and the conductive slide rail 53 within 0.01 seconds, and control the upper analysis block 25 in the corresponding analysis box 241 to be electrically connected to the external power supply. When the regulating valve 28 is opened, the space inside the corresponding analysis box 241 will be opened, and the corresponding piston block 242 will be opened under the action of the spring force. , will move in the direction close to the vertical pipe 27. When the regulating valve 28 is opened for 0.5 seconds, the piston block 242 will move to two-thirds of the distance in the analysis box 241. When the filter screen 15 on this side is detected to be blocked again during a single filtering operation, the piston block 242 will repeat the above steps and continue to move a corresponding distance in the direction close to the vertical pipe 27. After the second movement of the piston block 242, the two analysis blocks 25 and the two analysis plates 26 will be driven to contact. The upper analysis block 25 is electrically connected to the external power supply, and the upper analysis plate 26 will control the corresponding upper conductive slide rail 53 through the PLC controller 3 to be electrically connected to the external power supply after the filtering device stops filtering, thereby locating the position of the blocked filter screen 15. When the filtering device finishes working, the PLC controller 3 will control the servo motor 30 to work. The servo motor 30 will drive the threaded barrel 292 to rotate through the gear transmission component, drive the lifting tube 31 to move downward through the threaded cooperation, and control the lifting tube 31 to move back and forth up and down on the outside of the filter screen 15. At the same time, the water flow is transported to the lifting tube 31 through the water injection pipe 32 through the external pump assembly, and is transported to the cleaning pipe 33 through the lifting tube 31. At this time, the PLC controller 3 will control all the electric-controlled water spray heads 34 to open, so that the water flow flushes multiple filter screens 15 with a lower water pressure (0.5-1.5MPa). After the flushing work is carried out for one minute, the PLC controller 3 will close the other electric-controlled water spray heads 34, and at this time, the corresponding upper conductive slide rail 53 is electrically connected to the external power supply after the filtering device stops filtering. The corresponding upper conductive slide rail 53 transmits an electrical signal to the PLC controller 3 through the corresponding upper conductive slider 52. After receiving the electrical signal transmitted by the upper conductive slider 52, the PLC controller 3 will control A small number of electrically controlled water spray heads 34 in the area corresponding to the upper conductive slider 52 are turned on. Since the other electrically controlled water spray heads 34 are already closed, when the power of the external pump assembly remains unchanged and a small number of electrically controlled water spray heads 34 are turned on, the water pressure sprayed from the small number of water spray heads will increase (2-3 MPa), so that the blocked position of the filter screen 15 is flushed for one minute using a larger water pressure, so that the blocked foreign matter is discharged from the discharge pipe 102 and the discharge pipe 5. When the flushing work is completed, the PLC controller 3 will control the external pump assembly to stop, so that the flushing work is stopped. Similarly, when the corresponding filter screen 15 is damaged and the permeability increases, referring to the above principle, the lower conductive slide rail 53 at the corresponding position of the damaged filter screen 15 will continue to be energized. When the filtering work is completed, the lower conductive slide rail 53 at the corresponding position contacts the lower conductive slider 52 at the corresponding position, and the lower conductive slider 52 at the corresponding position will control the corresponding indicator light 51 to work through the PLC controller 3, so that the operator can quickly find the damaged filter screen 15 and replace it later. When the impurities on the surface of the filter screen 15 are cleaned, or the damaged filter screen 15 is replaced, the operator controls all the regulating valves 28 to open through the PLC controller 3, and controls the filter motor 8 to drive the grid frame 101 to rotate at a centrifugal speed of 7000r / pm. When the grid frame 101 drives the internal analysis box 241 to rotate at a centrifugal speed of 7000r / pm, the centrifugal force exerted on the piston block 242 inside the analysis box 241 is 500N, so that the centrifugal force exerted on the piston block 242 exceeds the elastic force of 400N of the spring between the piston block 242 and the analysis box 241. The piston block 242 will drive the two analysis blocks 25 to move together in the direction away from the analysis plate 26. After the filter motor 8 drives the grid frame 101 to rotate for ten seconds, the PLC controller 3 will control all the regulating valves 28 to close, and control the grid frame 101 to stop rotating. At this time, the air inside the analysis box 241 is in a closed state, and the piston block 242 will stop moving under the push of air pressure, thereby restoring the moved piston block 242 to its initial state.
[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A filtering device for processing lily dairy products, comprising a bottom plate (1) and two support frames (2) arranged on the upper side wall of the bottom plate (1), the longitudinal sections of the two support frames (2) are both inverted L-shaped structures, the side wall of the support frame (2) located on the right side is fixedly connected to a PLC controller (3), the upper ends of the two support frames (2) are fixedly connected to the same filter cartridge (4), the outer wall of the filter cartridge (4) is annularly distributed with a plurality of indicator lights (51), the filter cartridge (4) is a detachable structure, the lower side wall of the filter cartridge (4) is fixedly connected to a discharge pipe (5), and the discharge pipe (5) is provided with a first control valve (6), the upper side wall of the filter cartridge (4) is rotatably connected to a rotating pipe (7), the upper side wall of the filter cartridge (4) is fixedly connected to a filtering motor (8), the output end of the filtering motor (8) is transmission-connected to the rotating pipe (7) through a gear ring transmission assembly, and the lower end of the rotating pipe (7) passes through the filter cartridge (4), characterized in that Also includes: The net cylinder assembly (10) is arranged at the lower end of the rotating tube (7), and the upper end of the rotating tube (7) is rotatably connected to the injection tube (9) via a sealing bearing; A cleaning component (29), arranged on the upper side wall of the filter cylinder (4), and used for cleaning impurities on the surface of the mesh cylinder component (10); The detection component (35) is arranged in the injection tube (9) and is used to detect the viscosity of the lily dairy product.
2. A filtering device for processing lily dairy products according to claim 1, characterized in that: The net drum assembly (10) comprises a net frame (101) fixedly connected to the lower end of a rotating tube (7); the lower end of the rotating tube (7) passes through the upper side wall of the net frame (101); the lower side wall of the net frame (101) is fixedly connected to a discharge pipe (102); and a second control valve (11) is provided on the discharge pipe (102); a plurality of filter ports (12) are provided on the side wall of the net frame (101); a plurality of mouth-shaped grooves (13) are provided on the outer side of the filter ports (12); and the mouth-shaped grooves (13) are provided on the outer side of the filter ports (12). The inner wall is fixedly connected to the same mouth-shaped frame (14) through a plurality of springs, the mouth-shaped frame (14) and the mouth-shaped groove (13) are fitted together, the side wall of the mouth-shaped frame (14) extending out of the mouth-shaped groove (13) is fixedly connected to a filter screen (15) through bolts, the upper and lower sides of the mouth-shaped frame (14) are fixedly connected to sliding plates (16), the upper and lower side groove walls of the mouth-shaped groove (13) are provided with sliding grooves (17) that match the sliding plates (16), the groove wall of the sliding groove (17) located on the upper side is inlaid with a resistor plate (18), and the side wall of the sliding groove (17) located on the upper side is provided with a resistor plate (18). A conductive block (19) is fixedly connected to the side wall of the sliding plate (16), and the conductive block (19) is electrically connected to an external power source. An analysis component (24) is fixedly connected to the inner wall of the mouth-shaped groove (13). A connecting ring (20) is fixedly connected to the upper side wall of the grid frame (101). A fixing ring (21) located outside the connecting ring (20) is fixedly connected to the upper inner wall of the filter cartridge (4). The connecting ring (20) and the fixing ring (21) are rotatably connected via a bearing. The inner wall of the connecting ring (20) is fixedly connected to A plurality of arc-shaped plates (22), the arc-shaped plates (22) and one end of the resistor plate (18) close to the filter screen (15) are electrically connected, the upper inner wall of the filter cartridge (4) is fixedly connected with a plurality of conductive frames (23), the lower end of the conductive frame (23) is located at the moving path of the arc-shaped plate (22), and is in contact with two conductive slide rails (53) on the inner wall of the arc-shaped plate (22) through two conductive slide blocks (52), the two conductive slide blocks (52) are longitudinally distributed on the upper and lower sides, and the two conductive slide rails (53) are longitudinally distributed on the upper and lower sides.
3. A filtering device for processing lily dairy products according to claim 2, characterized in that: The analysis component (24) comprises an analysis box (241) fixedly connected to the inner wall of the mouth-shaped groove (13); the inner wall of the analysis box (241) close to the filter screen (15) is fixedly connected to a piston block (242) via a spring; the side wall of the piston block (242) away from the spring is fixedly connected to two analysis blocks (25), and the two analysis blocks (25) are longitudinally distributed on upper and lower sides; the two analysis blocks (25) are electrically connected to an external power supply via a PLC controller (3); the upper and lower inner walls of the analysis box (241) are inlaid with analysis plates (26), and the two analysis plates (26) are electrically connected to the PLC controller (3); the upper side wall of the analysis box (241) is fixedly connected to a vertical pipe (27), and a regulating valve (28) is provided on the vertical pipe (27).
4. A filtering device for processing lily dairy products according to claim 1, characterized in that: The cleaning assembly (29) comprises an annular frame (291) fixedly connected to the upper side wall of the filter cylinder (4); the upper side wall of the annular frame (291) is rotatably connected to a threaded cylinder (292); the inner wall of the annular frame (291) is fixedly connected to a servo motor (30); the output end of the servo motor (30) is transmission-connected to the outer wall of the threaded cylinder (292) via a gear transmission assembly; a lifting tube (31) is sleeved on the inner thread of the threaded cylinder (292); the upper end of the lifting tube (31) extends out of the threaded cylinder (292) and is fixedly plugged with a water injection pipe (32); the lower end of the lifting tube (31) is fixedly connected to a cleaning tube (33); the cleaning tube (33) is a circular ring-shaped structure; the inner wall of the cleaning tube (33) is fixedly connected to a plurality of electrically controlled water spray heads (34).
5. The filtering device for processing lily dairy products according to claim 1, characterized in that: The detection assembly (35) comprises a transverse frame (351) fixedly connected to the side wall of the injection pipe (9), and a detection seat (36) is fixedly connected inside the transverse frame (351), an upper side wall of the detection seat (36) is provided with a detection groove (37), and a lower side wall of the detection groove (37) is fixedly connected to a drainage pipe (38), and a drainage valve (39) is provided on the drainage pipe (38), the lower end of the drainage pipe (38) is connected to the injection pipe (9), and the side wall of the injection pipe (9) is connected to a detection pump ( 352), the feeding end of the detection pump (352) is connected to the injection pipe (9), the discharging end of the detection pump (352) is connected to the detection tank (37), the upper side wall of the horizontal frame (351) is fixedly connected to the vertical cylinder (40), the upper side wall of the vertical cylinder (40) is fixedly connected to the small electric push rod (41), the moving end of the small electric push rod (41) is fixedly connected to the rotational viscometer (42), and the rotational viscometer (42) is electrically connected to the PLC controller (3).
6. A filtering device for processing lily dairy products according to claim 5, characterized in that: A water spray pipe (43) is fixedly connected to the inner wall of the vertical cylinder (40), the water spray pipe (43) is an annular structure, and a plurality of water outlet heads (44) are fixedly connected to the inner wall of the water spray pipe (43). A micro water pump (45) is fixedly connected to the upper side wall of the horizontal frame (351), and a liquid outlet end of the micro water pump (45) passes through the vertical cylinder (40) and is connected to the water spray pipe (43).
7. A filtering device for processing lily dairy products according to claim 4, characterized in that: A plurality of short rods (46) are fixedly connected to the lower side wall of the cleaning pipe (33); the lower ends of the plurality of short rods (46) extend out of the annular frame (291) and are fixedly connected to the same annular baffle plate (47); the annular baffle plate (47) is in close contact with the lower side wall of the annular frame (291).
8. The filtering device for processing lily dairy products according to claim 2, characterized in that: The upper side wall of the grid frame (101) is fixedly connected to a plurality of placement tubes (48), the inner walls of the plurality of placement tubes (48) are fixedly connected to telescopic airbags (49), the side wall of each telescopic airbag (49) is fixedly connected to a pneumatic tube (50), and the plurality of pneumatic tubes (50) are connected to corresponding mouth-shaped grooves (13).
Citation Information
Patent Citations
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