Door and window profile multi-station cutting device and cutting method thereof

By designing a multi-station cutting device, the automatic loading, positioning, clamping and cutting of profiles is realized, which solves the problems of inaccurate loading positioning and discontinuous cutting in traditional profile cutting machines, and improves processing efficiency and safety sex.

CN119457254AActive Publication Date: 2025-02-18SHANDONG SHITONG DOOR IND CO LTD

Patent Information

Application Number
CN202510046060.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-02-18
Estimated Expiration
2045-01-13

AI Technical Summary

Technical Problem

During the production of door and window profiles, traditional profile cutting machines have problems such as inaccurate feeding positioning, deflected cutting, unsafe and low efficiency of manual feeding, making it difficult to achieve continuous cutting.

Method used

Design a multi-station cutting device, including conveying stations, cutting stations and unloading stations, using hooking mechanisms, positioning components, clamping components and cutting components to realize automatic loading, positioning, clamping and cutting of profiles and automatic discharge, instead of manual continuous cutting.

Benefits of technology

Through the automated multi-station cutting device, the problems of inaccurate positioning of profiles and discontinuous cutting are solved, the efficiency and safety of profile processing are improved, and the automatic sorting of profiles is realized.

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Abstract

The invention relates to the field of door and window profile machining, and discloses a door and window profile multi-station cutting device and a cutting method thereof.The door and window profile multi-station cutting device comprises a rack, a conveying station, a cutting station and an unloading station are installed on the rack, the conveying station is used for conveying a profile before cutting, the cutting station is used for positioning, clamping and cutting the profile, and the unloading station is used for unloading the profile; the discharging station is used for conveying the cut sectional materials. By arranging the conveying station, the cutting station and the discharging station, the machining process is orderly, the production efficiency is improved, feeding before profile cutting, clamping and positioning during cutting and discharging after profile cutting can be achieved at the cutting station, and therefore manual and continuous cutting is replaced, and the machining efficiency of door and window profiles is improved.
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Description

Technical Field

[0001] The invention relates to the field of door and window profile processing, and in particular to a door and window profile multi-station cutting device and a cutting method thereof. Background Art

[0002] In the process of making door and window profiles, cutting of aluminum profiles is an essential step, and the profiles are usually cut by cutting machines. Most traditional profile cutting machines use manual loading and unloading, which has the problem of inaccurate positioning of profiles during loading, and is prone to deflection during cutting, thus affecting the cutting effect. After cutting, manual unloading is used to manually separate the finished products and waste after cutting, which is unsafe and inefficient, and it is not easy to achieve continuous cutting.

[0003] Therefore, there is an urgent need for a multi-station cutting device for door and window profiles that can replace manual loading and unloading and solve the above-mentioned problems. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a multi-station cutting device and cutting method for door and window profiles which can replace manual loading and unloading, so that the profiles are automatically positioned and cut continuously during loading and the profiles are automatically separated during unloading.

[0005] The present invention discloses a multi-station cutting device for door and window profiles, comprising a frame, on which a conveying station, a cutting station and a discharging station are installed. The conveying station is used for conveying the profiles before cutting, the cutting station is used for positioning, clamping and cutting the profiles, and the discharging station is used for conveying the profiles after cutting. The cutting station includes a loading and unloading mechanism, a positioning assembly, a clamping assembly and a cutting assembly. The loading and unloading mechanism includes a rotating disk, which is driven by an intermittent rotating motor. A plurality of support rods are fixed on the rotating disk, and a plurality of placement frames are fixed between the support rods. The placement frames can place profiles. A hooking mechanism is installed on each of the placement frames. The hooking mechanism hooks the profile and puts it into the placement frame. The profile in the placement frame is confined at the center of the placement frame by the positioning assembly and the clamping assembly. The cutting assembly is installed on the top of the frame and is used to cut the profile in the placement frame.

[0006] The present invention provides a multi-station cutting device for door and window profiles, wherein the conveying station and the unloading station are respectively arranged on both sides of the two placement frames in the horizontal direction, and the conveying station and the unloading station are sprocket conveyors.

[0007] The present invention provides a multi-station cutting device for door and window profiles, wherein the hooking mechanism includes a first connecting rod, one end of the first connecting rod overlaps the surface of a convex ring, the convex ring is fixed to the frame, the other end of the first connecting rod is fixed to a first rotating shaft, the first rotating shaft bearing is connected to the side wall of the placement frame, two hook plates are fixed on the first rotating shaft, one end of a first return spring is fixedly mounted on the first rotating shaft, the other end of the first return spring is fixed to the side wall of the placement frame, two open grooves are provided on the placement frame, and the two hook plates rotate through the open grooves.

[0008] The present invention provides a multi-station cutting device for door and window profiles, wherein the positioning assembly includes a pressing plate, the pressing plate moves along a through hole, the through hole is opened on the bottom surface of the placement frame, the pressing plate is fixed to one end of a second connecting rod, the other end of the second connecting rod is fixed to a first sliding block, the first sliding block moves along a first guide rail, the first guide rail is fixed to the placement frame, the first sliding block is fixed to one end of a second spring, the other end of the second spring is fixed to the placement frame, the second connecting rod is fixedly connected to a first rack, the first rack is meshed with a first gear, and the first gear is connected to a bearing of the placement frame The first gear is also meshed with the second rack and the third rack, the second rack and the third rack are respectively located on the upper side and the lower side of the first gear, the second rack and the third rack are respectively installed on two sets of positioning kits, and the two sets of positioning kits are symmetrically arranged about the first gear, the positioning kit includes a first guide rod, two of the first guide rods are respectively fixed to the second rack and the third rack, the first guide rod moves along the second guide rail, the second guide rail is fixed to the placement frame, and a limit plate is fixed on the first guide rod, and the limit plate can pass through the guide hole opened in the placement frame and overlap the profile.

[0009] The present invention provides a multi-station cutting device for door and window profiles, wherein the clamping assembly comprises a lead screw, the lead screw is connected to the placement frame through a bearing, one end of the lead screw is coaxially fixed with the second gear, the second gear can be intermittently meshed with the first arc rack and the second arc rack respectively, the first arc rack and the second arc rack are respectively fixed to the first ring and the second ring, the first ring and the second ring are fixed to the frame, the other end of the lead screw is connected to a limit block bearing, the limit block is fixedly connected to the placement frame, the lead screw is threadedly connected to the guide sleeve, the guide sleeve is slidably connected to the guide rail, the guide rail is fixed to the placement frame, the guide sleeve is fixed to one end of the bending rod, the other end of the bending rod passes through the elongated hole and is fixed to the push plate, the elongated hole is opened on the bottom surface of the placement frame, and the push plate can overlap with the profile; The two groups of clamping components are symmetrically arranged about the center of the placement frame.

[0010] The present invention provides a multi-station cutting device for door and window profiles, wherein the cutting assembly comprises a hydraulic pump and a saw blade cutting machine, and the output end of the hydraulic pump is fixedly connected to the saw blade cutting machine.

[0011] The present invention provides a multi-station cutting device for door and window profiles, wherein the outer contour of the placement frame is a trapezoid.

[0012] The present invention discloses a multi-station cutting device for door and window profiles, wherein two symmetrical blanking openings are provided at the bottom of the placing frame, special-shaped funnels are arranged below the blanking openings, the special-shaped funnels are fixedly connected to a collecting box, and the collecting box is fixed to the frame.

[0013] The present invention provides a multi-station cutting device for door and window profiles, wherein a wheel is connected to a bearing on the limiting plate, and the end surface of the wheel is parallel to the bottom surface of the placement frame.

[0014] The present invention provides a cutting method of a door and window profile multi-station cutting device, comprising the following steps: S1, start the intermittent rotation motor, and the hooking mechanism hooks the profile from the conveying station and puts it into the placement frame; S2, after the profile enters the placement frame, the pressure plate is first pressed, the positioning assembly works, and the two limit plates push the profile until its width center coincides with the width center of the placement frame and clamps it; S3, the rotating disk rotates, the clamping assembly works, the second gear meshes with the first arc-shaped rack, the second gear rotates clockwise, and the two push plates push the profile until its length center coincides with the length center of the placement frame and clamps it; S4, the placement frame rotates to the top, the cutting assembly is started, the output end of the hydraulic pump descends, driving the saw blade cutting machine to descend, and sawing the profile. After the sawing is completed, the output end of the hydraulic pump drives the saw blade cutting machine to rise and reset; S5, the placement frame rotates to the right, the second gear meshes with the second arc-shaped rack, the second gear rotates counterclockwise, the guide sleeve resets, driving the push plate to separate from the profile, no longer clamped, the waste on both sides falls into the drop port, the overall weight of the profile changes, so the pressure plate rises, the two limit plates open, so that the profile can slide to the unloading station; S6, each placement frame on the rotating disk repeats the above working steps to achieve continuous cutting.

[0015] The multi-station cutting device for door and window profiles of the present invention is different from the prior art in that: The multi-station cutting device for door and window profiles of the present invention arranges a conveying station, a cutting station and an unloading station to make the processing process orderly and improve production efficiency. In addition, the cutting station can realize loading of profiles before cutting, clamping and positioning during cutting, and unloading of profiles after cutting, thereby replacing manual labor, performing continuous cutting, and improving the processing efficiency of door and window profiles.

[0016] The following is a further description of a multi-station cutting device for door and window profiles of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view of a multi-station cutting device for door and window profiles; Figure 2 yes Figure 1 An axonometric view of a multi-station cutting device for door and window profiles; Figure 3 yes Figure 2 Internal structure diagram; Figure 4 It is a structural schematic diagram of the hooking mechanism; Figure 5 is a structural schematic diagram of the clamping mechanism; Figure 6 yes Figure 5 A partial enlarged view of Figure 7 It is a structural schematic diagram of the positioning mechanism; Figure 8 yes Figure 7 A top view of Fig. 9 yes Figure 7 Axonometric drawing of .

[0018] In the figure: Frame 1, conveying station 2, cutting station 3, unloading station 4, profile 10; Loading and unloading mechanism 30, positioning assembly 31, clamping assembly 32, cutting assembly 33, rotating disk 301, intermittent rotating motor 302, supporting rod 303, placing frame 304; Hooking mechanism 5, convex ring 50, first connecting rod 51, first rotating shaft 52, hook plate 53, first return spring 54, opening groove 55; The pressing plate 3001, the through hole 3010, the second connecting rod 3002, the first slider 3003, the first guide rail 3004, the second spring 3005, the first rack 3006, the first gear 3007, the second rack 3008, the third rack 3009, the first guide rod 3101, the limit plate 3103, the guide hole 3104, the wheel 3105, and the second guide rail 3106; Lead screw 601, second gear 602, first arc-shaped rack 603, second arc-shaped rack 604, first circular ring 605, second circular ring 606, limit block 607, guide sleeve 608, guide rail 609, bending rod 610, long hole 611, push plate 612; Hydraulic pump 71, saw blade cutting machine 72; Dropping port 80, special-shaped funnel 81, collection box 82; DETAILED DESCRIPTION The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1 - Fig. 9 The present invention provides a technical solution, which specifically includes the following embodiments: Embodiment 1: A multi-station cutting device for door and window profiles comprises a frame 1, on which a conveying station 2, a cutting station 3 and a discharge station 4 are installed, wherein the conveying station 2 is used for conveying the profile 10 before cutting, the cutting station 3 is used for positioning, clamping and cutting the profile 10, and the discharge station 4 is used for conveying the profile 10 after cutting; The cutting station 3 includes a loading and unloading mechanism 30, a positioning assembly 31, a clamping assembly 32 and a cutting assembly 33. The loading and unloading mechanism 30 includes a rotating disk 301, and the rotating disk 301 is driven by an intermittent rotating motor 302. A plurality of support rods 303 are fixed on the rotating disk 301, and a plurality of placement frames 304 are fixed between the support rods 303. The placement frames 304 can place the profile 10, and the outer contour of the placement frames 304 is a trapezoid; The placement frame 304 is equipped with a hooking mechanism 5, and the hooking mechanism 5 hooks the profile 10 and puts it into the placement frame 304. The profile 10 in the placement frame 304 is confined at the center of the placement frame 304 by the positioning component 31 and the clamping component 32. The cutting component 33 is installed on the top of the frame 1, and the cutting component 33 is used to cut the profile 10 in the placement frame 304. The intermittent rotating motor 302 is connected to the control module.

[0020] The present invention arranges a conveying station 2, a cutting station 3 and an unloading station 4 to make the processing process orderly and improve production efficiency. In addition, the cutting station 3 can realize the loading of the profile 10 before cutting, the clamping and positioning during cutting, and the unloading of the profile 10 after cutting, thereby replacing manual labor, continuous cutting, and improving the processing efficiency of door and window profiles.

[0021] As a further explanation of this embodiment, the conveying station 2 and the unloading station 4 are respectively arranged on both sides of the two placement frames 304 in the horizontal direction, and the conveying station 2 and the unloading station 4 are sprocket conveyors. The sprocket conveyors are linked and controlled with the intermittent rotating motor 302 through the PLC program, and the sprocket conveyors intermittently transport the profiles 10, which cooperates with the intermittent rotation of the intermittent rotating motor 302.

[0022] Among them, the transport shaft of the sprocket conveyor is as follows Figure 2 As shown, the middle is discontinuous, which makes it easier for the hooking mechanism 5 to hook the profile 10.

[0023] The cutting assembly 33 includes a hydraulic pump 71 and a saw blade cutter 72, and the output end of the hydraulic pump 71 is fixedly connected to the saw blade cutter 72. The output end of the hydraulic pump 71 descends to drive the saw blade cutter 72 to descend, and saws the profile 10. After the sawing is completed, the output end of the hydraulic pump 71 drives the saw blade cutter 72 to rise and reset. The initial position of the saw blade cutter 72 is located above the placement frame 304. After resetting, it does not affect the continued rotation of the placement frame 304. The cutting assembly 33 is symmetrically arranged in two groups, because the profile 10 is mostly cut at both ends. And the cutting assembly 33 is installed on the frame 1 through a slewing bearing, and can rotate a certain angle to meet the cutting requirements.

[0024] The intermittent rotating motor 302 controls the rotating disk to rotate 301, and the angle of each rotation is the angle between the center of one placement frame 304 and the center of another placement frame 304. The time interval of the rotation is slightly greater than the time it takes for the saw blade cutting machine 72 to cut the profile 10 once.

[0025] The bottom of the placing frame 304 is provided with two symmetrical material dropping openings 80, and a special-shaped funnel 81 is arranged below the material dropping openings 80. The special-shaped funnel 81 is fixedly connected to a collecting box 82, and the collecting box 82 is fixed to the frame 1. The present invention is cut by a saw blade cutting machine 72, and the material dropping openings 80 can, on the one hand, cut through the profile 10, and on the other hand, allow the cut waste to enter the special-shaped funnel 81 and then enter the collecting box 82, thereby separating the profile 10 from the waste.

[0026] During operation: the rotating disk 301 is circular and can be divided into four areas. The left side is the loading area, which is used to hook the profile 10 on the conveying station 2 into the placement frame 304 through the hooking mechanism 5; the top is the cutting area, when the placement frame 304 rotates to the bottom, the saw blade cutting machine 72 in the cutting assembly 33 is driven down by the hydraulic pump 71 to cut the profile 10, the right side is the unloading area, and the cut profile 10 slides from the placement frame 304 to the unloading station 4; the bottom is the transition area, and the placement frame 304 is unloaded. Prepare for loading; when the placement frame 304 rotates from the loading area to the top cutting area, the profile 10 is hooked into the placement frame 304 by the hooking mechanism 5, and the positioning component 31 and the clamping component 32 move the center of the profile 10 from the surrounding directions of the profile 10 to the center position in the placement frame 304, and the profile 10 is clamped and positioned. When the profile 10 rotates from the top cutting area to the unloading area on the right, the positioning component 31 and the clamping component 32 are reset, the clamping of the profile 10 is cancelled, and the profile 10 slides to the unloading station 4.

[0027] As a further explanation of this embodiment, refer to Figure 1~Figure 4 The hooking mechanism 5 includes a first connecting rod 51, one end of which overlaps the surface of the convex ring 50, and the convex ring 50 is fixed to the frame 1. The other end of the first connecting rod 51 is fixed to the first rotating shaft 52. The first rotating shaft 52 is connected to the side wall of the placement frame 304 by a bearing. Two hook plates 53 are fixed on the first rotating shaft 52. One end of the first return spring 54 is fixed on the first rotating shaft 52. The other end of the first return spring 54 is fixed to the side wall of the placement frame 304. Two opening grooves 55 are provided on the placement frame 304, and the two hook plates 53 rotate through the opening grooves 55.

[0028] When working, the loading and unloading mechanism 30 is started, and the rotating disk 301 rotates. When the idle placement frame 304 at the bottom rotates to the left horizontal position, the first connecting rod 51 gradually rotates from the concave surface of the convex ring 50 to the convex surface, which drives the first rotating shaft 52 to swing upward, so that the two hook plates 53 lift the profile 10 on the conveying station 2, and the profile 10 slides along the inner wall of the placement frame 304 to the bottom; When the first connecting rod 51 moves to the transition point from the convex surface of the convex ring 50 to the concave surface, it is reset under the traction of the first reset spring 54 . At this time, the cut profile 10 slides along the hook plate 53 to the unloading station 4 .

[0029] The present invention provides a hooking mechanism 5, and controls the hook plate 53 to hook the profile 10 into the placement frame 304 through the convex ring 50, thereby improving the degree of automation and replacing manual loading.

[0030] As a further explanation of this embodiment, refer to Figure 7~Figure 9The positioning assembly 31 includes a pressing plate 3001, and the pressing plate 3001 moves along the through hole 3010, and the through hole 3010 is opened on the bottom surface of the placement frame 304. The pressing plate 3001 is fixed to one end of the second connecting rod 3002, and the other end of the second connecting rod 3002 is fixed to the first slider 3003. The first slider 3003 moves along the first guide rail 3004, and the first guide rail 3004 is fixed to the placement frame 304. The first slider 3003 is fixed to one end of the second spring 3005, and the other end of the second spring 3005 is fixed to the placement frame 304. The second connecting rod 3002 is fixedly connected to the first rack 3006, and the first rack 3006 is meshed with the first gear 3007. The first gear 3007 is connected to the bearing of the placement frame 304, and the first gear 3007 is also meshed with the second rack 3008 and the third rack 3009, the second rack 3008 and the third rack 3009 are respectively located on the upper side and the lower side of the first gear 3007, the second rack 3008 and the third rack 3009 are respectively installed on two sets of positioning kits, the two sets of positioning kits are symmetrically arranged about the first gear 3007, the positioning kit includes a first guide rod 3101, the two first guide rods 3101 are respectively fixed to the second rack 3008 and the third rack 3009, the first guide rod 3101 moves along the second guide rail 3106, the second guide rail 3106 is fixed to the placement frame 304, the first guide rod 3101 is fixed with a limit plate 3103, the limit plate 3103 can pass through the guide hole 3104 opened in the placement frame 304 and overlap with the profile 10.

[0031] During operation, when the hooking mechanism 5 causes the profile 10 to slide into the placement frame 304, the center of the profile 10 needs to be moved to the center of the placement frame 304 before cutting to facilitate positioning and cutting. The profile 10 will fall onto the pressing plate 3001, and the deadweight of the profile 10 will cause the pressing plate 3001 to drop below the surface of the placement frame 304, so that the bottom surface of the profile 10 fits with the bottom surface of the placement frame 304. The weight of each profile 10 is substantially the same, so the pressing plate 3001 drops a certain distance, driving the first rack 3006 to drop, causing the first gear 3007 to rotate counterclockwise, thereby causing the second rack 3008 and the third rack 3009 to retract, causing the first guide rod 3101 to retract, thereby causing two symmetrical limiting plates 3103 to overlap with the profile 10, and the limiting plates 3103 push the profile 10 until its width center coincides with the width center of the placement frame 304 and clamps it; After the cutting is completed, the waste materials on both sides fall into the blanking opening 80, and the overall weight of the profile 10 changes, so the pressing plate 3001 rises back and the two limiting plates 3103 open, allowing the profile 10 to slide down.

[0032] The limiting plate 3103 is connected to a wheel 3105 on a bearing, and the end surface of the wheel 3105 is parallel to the bottom surface of the placement frame 304. The limiting plate 3103 pushes the profile 10 to coincide with the width center of the placement frame 304 and clamps the profile 10, and the profile 10 can also move in the length direction of the profile 10.

[0033] As a further explanation of this embodiment, refer to Figure 5~Figure 6 The clamping assembly 32 includes a lead screw 601, which is connected to the placement frame 304 through a bearing, one end of the lead screw 601 is coaxially fixed with the second gear 602, and the second gear 602 can intermittently mesh with the first arc-shaped rack 603 and the second arc-shaped rack 604 respectively, the first arc-shaped rack 603 and the second arc-shaped rack 604 are respectively fixed on the first ring 605 and the second ring 606, the first ring 605 and the second ring 606 are fixed to the frame 1, and the other end of the lead screw 601 The guide sleeve 608 is connected to the guide rail 609, the guide rail 609 is fixed to the placement frame 304, the guide sleeve 608 is connected to the guide rail 609, the guide rail 609 is fixed to the placement frame 304, the guide sleeve 608 is fixed to one end of the bending rod 610, the other end of the bending rod 610 is fixed to the push plate 612 through the long hole 611, the long hole 611 is provided on the bottom surface of the placement frame 304, and the push plate 612 can overlap with the profile 10; The two groups of clamping assemblies 32 are symmetrically arranged about the center of the placement frame 304 .

[0034] The first arc-shaped rack 603 and the second arc-shaped rack 604 are respectively located at the bottom and the top of the second gear 602, so that the meshing positions are different, so that the second gear 602 can rotate in the forward and reverse directions.

[0035] The first arc-shaped rack 603 and the second arc-shaped rack 604 have the same number of teeth, ensuring that the lead screw 601 rotates the same number of times.

[0036] When working, the positioning assembly 31 pushes the profile 10 to the point where its width center coincides with the width center of the placement frame 304 and is clamped, while the placement frame 304 rotates from the left horizontal position to the original position of the other placement frame 304, the second gear 602 engages with the first arc-shaped rack 603, the second gear 602 rotates clockwise, the lead screw 601 rotates, and drives the guide sleeve 608 to move to the limit block 607, so that the bending rod 610 drives the push plate 612 to overlap the side of the profile 10, until the two push plates 612 push the profile 10 to the point where its length center coincides with the length center of the placement frame 304 and is clamped, at which time the second gear 602 disengages from the first arc-shaped rack 603 and no longer rotates; After the cutting at the top is completed, the placement frame 304 at the top rotates clockwise. During this process, the second gear 602 engages with the second arc-shaped rack 604, and the second gear 602 rotates counterclockwise, and the guide sleeve 608 is reset, driving the push plate 612 to separate from the profile 10, and no longer clamping, so that the profile 10 slides to the unloading station 4.

[0037] The present invention sets the positioning component 31 and the clamping component 32 to cooperate with each other, pushes the profile 10 to the center of the placement frame 304 for positioning during the clamping process, enables the cutting component 33 to directly cut the profile 10, and enables the cut profile 10 to be separated and unloaded, thereby improving the sorting efficiency. Therefore, the present invention realizes integrated linkage control, realizes continuous cutting and unloading, replaces manpower, and improves production efficiency.

[0038] A cutting method of a door and window profile multi-station cutting device, comprising the following steps: S1, start the intermittent rotating motor 302, and the hooking mechanism 5 hooks the profile 10 from the conveying station 2 and puts it into the placement frame 304; S2, after the profile 10 enters the placement frame 304, the pressing plate 3001 is first pressed, the positioning assembly 31 works, and the two limit plates 3103 push the profile 10 until its width center coincides with the width center of the placement frame 304 and clamps it; S3, the rotating disk 301 rotates, the clamping assembly 32 works, the second gear 602 meshes with the first arc-shaped rack 603, the second gear 602 rotates clockwise, and the two push plates 612 push the profile 10 until its length center coincides with the length center of the placement frame 304 and clamps it; S4, the placement frame 304 rotates to the top, the cutting assembly 33 is started, the output end of the hydraulic pump 71 descends, driving the saw blade cutting machine 72 to descend, and sawing the profile 10. After the sawing is completed, the output end of the hydraulic pump 71 drives the saw blade cutting machine 72 to rise and reset; S5, the placement frame 304 rotates to the right, the second gear 602 engages with the second arc-shaped rack 604, the second gear 602 rotates counterclockwise, the guide sleeve 608 resets, and drives the push plate 612 to separate from the profile 10, and no longer clamps, and the waste on both sides falls into the drop port 80. The overall weight of the profile 10 changes, so the pressure plate 3001 rises, and the two limit plates 3103 open, so that the profile 10 can slide to the unloading station 4.

[0039] S6, each placement frame 304 on the rotating disk 301 repeats the above working steps to achieve continuous cutting.

Claims

1. A multi-station cutting device for door and window profiles, characterized in that: include A frame (1) on which a conveying station (2), a cutting station (3) and a discharge station (4) are mounted, wherein the conveying station (2) is used for conveying the profile (10) before cutting, the cutting station (3) is used for positioning, clamping and cutting the profile (10), and the discharge station (4) is used for conveying the profile (10) after cutting; The cutting station (3) comprises a loading and unloading mechanism (30), a positioning assembly (31), a clamping assembly (32) and a cutting assembly (33). The loading and unloading mechanism (30) comprises a rotating disk (301), the rotating disk (301) is driven by an intermittent rotating motor (302), a plurality of support rods (303) are fixed on the rotating disk (301), a plurality of placement frames (304) are fixed between the support rods (303), and the placement frames (304) are capable of placing profiles (10). The placement frame (304) is equipped with a hooking mechanism (5), the hooking mechanism (5) hooks the profile (10) and places it into the placement frame (304), the profile (10) in the placement frame (304) is confined at the center of the placement frame (304) by the positioning component (31) and the clamping component (32), the cutting component (33) is installed on the top of the frame (1), and the cutting component (33) is used to cut the profile (10) in the placement frame (304).

2. A multi-station cutting device for door and window profiles according to claim 1, characterized in that: The conveying station (2) and the unloading station (4) are respectively arranged on both sides of the two placement frames (304) in the horizontal direction, and the conveying station (2) and the unloading station (4) are sprocket conveyors.

3. A multi-station cutting device for door and window profiles according to claim 2, characterized in that: The hooking mechanism (5) comprises a first connecting rod (51), one end of which overlaps the surface of a convex ring (50), the convex ring (50) is fixed to the frame (1), the other end of the first connecting rod (51) is fixed to a first rotating shaft (52), the first rotating shaft (52) is bearing-connected to the side wall of the placement frame (304), two hook plates (53) are fixed to the first rotating shaft (52), one end of a first return spring (54) is fixedly mounted on the first rotating shaft (52), the other end of the first return spring (54) is fixed to the side wall of the placement frame (304), and two opening slots (55) are provided on the placement frame (304), and the two hook plates (53) rotate through the opening slots (55).

4. The multi-station cutting device for door and window profiles according to claim 3, characterized in that: The positioning assembly (31) comprises a pressing plate (3001), the pressing plate (3001) moves along a through hole (3010), the through hole (3010) is provided on the bottom surface of the placement frame (304), the pressing plate (3001) is fixed to one end of a second connecting rod (3002), the other end of the second connecting rod (3002) is fixed to a first sliding block (3003), the first sliding block (3003) moves along a first guide rail (3004), and the first guide rail (300 4) is fixed to the placement frame (304), the first slider (3003) is fixed to one end of the second spring (3005), the other end of the second spring (3005) is fixed to the placement frame (304), the second connecting rod (3002) is fixedly connected to the first rack (3006), the first rack (3006) is meshed with the first gear (3007), the first gear (3007) is connected to the placement frame (304) bearing, the first gear (3007) is also meshed with the second rack (3008) and the third rack (3009), the second rack (3008) and the third rack (3009) are respectively located on the upper side and the lower side of the first gear (3007), the second rack (3008) and the third rack (3009) are respectively installed on two sets of positioning kits, the two sets of positioning kits are symmetrically arranged about the first gear (3007), the positioning kit includes a first guide rod (3101), two of the first The guide rod (3101) is fixed to the second rack (3008) and the third rack (3009) respectively; the first guide rod (3101) moves along the second guide rail (3106); the second guide rail (3106) is fixed to the placement frame (304); a limit plate (3103) is fixed on the first guide rod (3101); the limit plate (3103) can pass through a guide hole (3104) provided in the placement frame (304) and overlap with the profile (10).

5. The multi-station cutting device for door and window profiles according to claim 4, characterized in that: The clamping assembly (32) comprises a lead screw (601), the lead screw (601) being connected to the placement frame (304) via a bearing, one end of the lead screw (601) being coaxially fixed to a second gear (602), the second gear (602) being capable of intermittently meshing with a first arc-shaped rack (603) and a second arc-shaped rack (604), respectively, the first arc-shaped rack (603) and the second arc-shaped rack (604) being fixed to a first circular ring (605) and a second circular ring (606), respectively, the first circular ring (605) and the second circular ring (606) being fixed to the frame (1), and the other end of the lead screw (601) being fixed to a limiting The positioning block (607) is connected by a bearing, the positioning block (607) is fixedly connected to the placement frame (304), the lead screw (601) is threadedly connected to the guide sleeve (608), the guide sleeve (608) is slidably connected to the guide rail (609), the guide rail (609) is fixed to the placement frame (304), the guide sleeve (608) is fixed to one end of the bending rod (610), the other end of the bending rod (610) passes through the long hole (611) and is fixed to the push plate (612), the long hole (611) is opened on the bottom surface of the placement frame (304), and the push plate (612) can overlap with the profile (10); The two groups of clamping assemblies (32) are symmetrically arranged about the center of the placement frame (304).

6. The multi-station cutting device for door and window profiles according to claim 5, characterized in that: The cutting assembly (33) comprises a hydraulic pump (71) and a saw blade cutting machine (72), and an output end of the hydraulic pump (71) is fixedly connected to the saw blade cutting machine (72).

7. The multi-station cutting device for door and window profiles according to claim 1, characterized in that: The outer contour of the placement frame (304) is a trapezoid.

8. The multi-station cutting device for door and window profiles according to claim 1, characterized in that: Two symmetrical material drop openings (80) are provided at the bottom of the placement frame (304), and a special-shaped funnel (81) is arranged below the material drop opening (80). The special-shaped funnel (81) is fixedly connected to a collection box (82), and the collection box (82) is fixed to the frame (1).

9. The multi-station cutting device for door and window profiles according to claim 4, characterized in that: A wheel (3105) is connected to a bearing on the limiting plate (3103), and an end surface of the wheel (3105) is parallel to the bottom surface of the placement frame (304).

10. A cutting method of a multi-station cutting device for door and window profiles, based on the multi-station cutting device for door and window profiles according to any one of claims 1 to 9, characterized in that: The steps include: S1, starting the intermittent rotating motor (302), the hooking mechanism (5) hooks the profile (10) from the conveying station (2) and puts it into the placement frame (304); S2, after the profile (10) enters the placement frame (304), the pressing plate (3001) is first pressed, the positioning assembly (31) works, and the two limit plates (3103) push the profile (10) until its width center coincides with the width center of the placement frame (304) and clamps it; S3, the rotating disk (301) rotates, the clamping assembly (32) works, the second gear (602) meshes with the first arc-shaped rack (603), the second gear (602) rotates clockwise, and the two push plates (612) push the profile (10) until its length center coincides with the length center of the placement frame (304) and clamps it; S4, the placement frame (304) rotates to the top, the cutting assembly (33) is started, the output end of the hydraulic pump (71) descends, driving the saw blade cutting machine (72) to descend, and sawing the profile (10), after the sawing is completed, the output end of the hydraulic pump (71) drives the saw blade cutting machine (72) to rise and reset; S5, the placement frame (304) rotates to the right, the second gear (602) meshes with the second arc-shaped rack (604), the second gear (602) rotates counterclockwise, the guide sleeve (608) resets, driving the push plate (612) to separate from the profile (10), no longer clamped, the waste on both sides falls into the drop opening (80), the overall weight of the profile (10) changes, so the pressing plate (3001) rises, the two limit plates (3103) open, so that the profile (10) can slide to the unloading station (4); S6, each placement frame (304) on the rotating disk (301) repeats the above working steps to achieve continuous cutting.

Citation Information

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