Concrete mixing plant free of flying dust during feeding
By designing a cutting dustproof mechanism and a crushing mixing mechanism in a concrete mixing station, the problem of dust pollution and crushing degree control during the stone cutting process is solved, and the quality of concrete is improved.
Patent Information
- Application Number
- CN202411598108.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-11-11
AI Technical Summary
Existing construction stone processing equipment will cause dust pollution during the stone cutting process, and will not be able to effectively control the degree of crushing of the stone, affecting the quality of the concrete.
A concrete mixing station with dust-free loading is designed, using a cutting dust-proof mechanism and a crushing mixing mechanism. The cutting and dust-proof mechanism includes a vacuum cleaner, a dust collector and a dust-proof rotating plate to absorb and seal the dust generated during the cutting process; the crushing and mixing mechanism crushes the stone by meshing gear sets and crushing rollers.
It effectively reduces dust pollution during the stone cutting process, and improves the quality of concrete by controlling the degree of stone crushing.
Smart Images

Figure CN119458622A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of stone cutting, in particular to a concrete mixing station with dust-free feeding. Background Art
[0002] Concrete is an artificial stone made by mixing cementitious materials, water, coarse and fine aggregates, admixtures and other raw materials in appropriate proportions and hardening them after a certain period of time. A concrete mixing station is a combined device used to centrally mix concrete, also known as a concrete prefabrication site. Due to its high degree of mechanization and automation, its productivity is also high, and it can ensure the quality of concrete and save cement. It is often used in large and medium-sized water conservancy, power, bridge and other projects with large concrete engineering volume, long construction period and concentrated construction sites. Since stone is needed as aggregate in concrete, large pieces of stone need to be cut when mixing concrete.
[0003] Announcement No. CN118269232B discloses a building stone processing device, which compresses the stone by the cooperation of the first striking component and the second striking component on the operating arm, and connects the first striking component and the second striking component to the rotating drive component. Only one rotation action is required to realize the striking action of the first striking component, and the second striking component quickly realizes the second striking action under the action of the rotation inertia. The first striking component realizes the first hammering of the stone by the first striking component, and the second hammering of the stone by the second striking component is realized by the second striking component. The two hammerings are carried out continuously and quickly, thereby realizing the rapid segmentation of the stone and effectively reducing the generation of stone chips. However, the patent still has the following problems in actual use:
[0004] Although the building stone processing device realizes the second hammering of the stone by the second struck component through the second striking component, and the two hammerings are carried out continuously and quickly, thereby realizing rapid segmentation of the stone and effectively reducing the generation of stone chips, the hammering of the stone will cause stone chips to splash, thereby causing dust pollution. At the same time, the hammering of the stone cannot control the degree of stone crushing, which affects the subsequent mixing with concrete raw materials, thereby affecting the quality of the concrete.
[0005] Therefore, a concrete mixing station with dust-free loading is proposed to solve the above-mentioned problems. Summary of the invention
[0006] The object of the present invention is to provide a concrete mixing station with dust-free loading, so as to solve the problem that although the building stone processing device proposed in the above background technology realizes the second hammering of the stone by the second struck component through the second striking component, the two hammerings are carried out continuously and quickly, thereby realizing the rapid division of the stone and effectively reducing the generation of stone chips, but when the stone is hammered, stone chips will be splashed, thereby causing dust pollution, and at the same time, the hammering of the stone cannot control the degree of stone crushing, which affects the subsequent mixing with concrete raw materials, thereby affecting the quality of concrete.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solutions: a concrete mixing station with dust-free loading, comprising a cutting dust prevention mechanism, and a dust collector installed on the top of the cutting dust prevention mechanism;
[0008] A crushing and mixing mechanism is provided at the bottom of the cutting dust prevention mechanism, and a mixing box is provided at one side of the bottom of the crushing and mixing mechanism;
[0009] Also includes:
[0010] The cutting dust prevention mechanism comprises a cutting bracket, a cutting fixed cover is fixedly installed on one side of the top of the cutting bracket, a dust collecting cover is fixedly installed on the inner side of the top of the cutting fixed cover, the vacuum cleaner is fixedly installed on the top of the dust collecting cover, and a dust collecting fan is arranged on the inner side of the top of the vacuum cleaner;
[0011] Wherein, connecting pipes are symmetrically installed on both sides of the top of the dust collecting cover, a feeding pipe is fixedly installed between the two connecting pipes, and the feeding pipe is fixedly installed at the bottom of the cutting bracket;
[0012] Among them, a guide plate is fixedly installed on one side of the inner part of the feed pipe, and a connecting shaft is symmetrically rotatably connected to the inner side of the bottom of the feed pipe, and a dustproof rotating plate is fixedly installed between the two connecting rotating shafts.
[0013] Preferably, a counterweight ring is fixedly installed on the bottom of the dustproof rotating plate, a plurality of mounting holes are opened inside the counterweight ring, the internal threads of the mounting holes are connected with mounting thread blocks, the top and bottom of the mounting thread blocks are symmetrically threaded with counterweight blocks, a first fixed bracket is symmetrically installed on one side of the bottom of the cutting bracket, and a motor cover is fixedly installed on the side of the cutting bracket away from the first fixed bracket.
[0014] Preferably, a translation motor is fixedly installed on one side of the interior of the motor cover, and the output end of the translation motor is fixedly connected to a first sprocket transmission assembly, one side of the first sprocket transmission assembly is symmetrically threaded with a translation threaded rod, the outer sides of the two translation threaded rods are threaded with translation threaded sleeves, an electric lifting rod is fixedly installed on the top of the translation threaded sleeve, and a cutting fixing plate is fixedly installed on the top of the electric lifting rod.
[0015] Preferably, a first rotating bracket is symmetrically installed on one side of the top of the cutting fixed plate, a rotating motor is fixedly installed on one side of the first rotating bracket, a rotating worm is fixedly connected to the output end of the rotating motor, one side of the rotating worm is meshingly connected to a rotating worm wheel, an adjusting rotating disk is fixedly installed on the top of the rotating worm wheel, one side of the adjusting rotating disk is rotatably connected to an adjusting knob, and one side of the adjusting knob is fixedly connected to an adjusting threaded rod.
[0016] Preferably, the outer side of the adjusting threaded rod is threadedly connected to an adjusting threaded sleeve, the top of the adjusting threaded sleeve is fixedly installed with a limited fixing block, the outer side of the limited fixing block is slidably connected to a reciprocating rotating bracket, the top side of the reciprocating rotating bracket is rotatably connected to a rotating gear, one side of the rotating gear is meshingly connected to a reciprocating rack, the outer side of the reciprocating rack is slidably connected to the limited bracket, the outer side of the limit bracket is fixedly installed with a fixed support plate, one end of the reciprocating rack is rotatably connected to a rotating piece, a cutting saw blade is arranged between the two rotating pieces, the end of the cutting saw blade is threadedly connected to a fixing bolt, and the cutting saw blade is fixedly connected to the rotating piece by the fixing bolt.
[0017] Preferably, the crushing and mixing mechanism includes a crushing box, which is fixedly installed at the bottom of the connecting pipe, a crushing motor is fixedly installed on one side of the crushing box, the output end of the crushing motor is fixedly connected to a meshing gear set, a crushing roller is symmetrically installed on one side of the meshing gear set, a plurality of protective springs are arranged inside the crushing roller, and a crushing cutter head is fixedly connected to the end of the protective spring.
[0018] Preferably, the crushing box is rotatably connected to the second sprocket transmission assembly and the third sprocket transmission assembly near the top and bottom of the crushing roller respectively, one side of the second sprocket transmission assembly is symmetrically connected to a vibration rotating rod, and vibration cams are symmetrically installed on the outer sides of the two vibration rotating rods, the top of the vibration cam is fit-connected with a vibration guide plate, the vibration guide plate is rotatably connected to the crushing box, and a vibration motor is fixedly installed on one side of the vibration rotating rod.
[0019] Preferably, a cleaning threaded rod is symmetrically installed on one side of the third sprocket transmission assembly, and cleaning threaded sleeves are threadedly connected to the outer sides of the two cleaning threaded rods, a cleaning motor is fixedly installed on one side of the cleaning threaded rod, a cleaning brush is fixedly installed on the bottom of the cleaning threaded sleeve, and a filter is fittedly connected to the bottom of the cleaning brush, a first conveying pipe is fixedly installed on one side of the crushing box, a first conveying motor is fixedly installed on the top of the first conveying pipe, and a first conveying spiral blade is fixedly connected to the output end of the first conveying motor.
[0020] Preferably, a guide bracket is fixedly installed on the bottom of the crushing box, a second conveying pipe is fixedly installed on the bottom of the guide bracket, a second conveying motor is fixedly installed on one side of the second conveying pipe, a second spiral conveying blade is fixedly connected to the output end of the second conveying motor, the end of the second spiral conveying blade is rotatably connected to the conveying fixed bracket, the mixing box is fixedly installed on the end of the second conveying pipe, a mixing motor is fixedly installed at the top center position of the mixing box, a mixing rotating rod is fixedly connected to the output end of the mixing motor, a mixing tripod is symmetrically installed on the top and bottom of the mixing rotating rod, a plurality of mixing spiral scrapers are fixedly installed between the two mixing tripods, the mixing spiral scrapers are fit-connected to the inner wall of the mixing box, and a discharge valve is provided on one side of the bottom of the mixing box.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the concrete mixing station with dust-free feeding utilizes a dust collector and a dust suction fan to absorb dust generated by cutting stones, and at the same time, the connecting pipes on both sides of the dust collecting cover can absorb dust generated at the feeding pipe, and the crushing motor drives the meshing gear set and the crushing roller to rotate, thereby driving the crushing cutter head to rotate relatively, and the cut stones can be crushed. The specific contents are as follows:
[0022] 1. By setting up the cutting dust prevention mechanism, not only can the dust generated by cutting stones be absorbed by the dust collector and the dust suction fan, but also the dust generated by the feed pipe can be absorbed by the connecting pipes on both sides of the dust collecting cover. The guide plate can make the small pieces of stone produced by cutting fall to the top side of the dustproof rotating plate, so that the dustproof rotating plate rotates, so that the stone falls into the crushing box for crushing. Under the gravity of the counterweight ring and the counterweight block, the dustproof rotating plate can be rotated to a horizontal level, thereby sealing the feed pipe and avoiding a large amount of stone produced when crushing stones. Dust is collected and overflows from the dust-proof rotating plate, thus causing dust pollution. A small amount of overflowed dust can be absorbed by the connecting pipe. The double dust-proof structure can absorb the dust, thereby improving the dust absorption effect. By installing the threaded block and the counterweight block with threaded connection, the counterweight blocks of different weights can be replaced to control the amount of stone falling at one time. The first sprocket transmission assembly and the translation threaded rod are driven to rotate by the translation motor, so that the translation thread sleeve drives the electric lifting rod and the cutting fixed plate to move horizontally, so that the stone can be cut by the cutting saw blade. The horizontal cutting is performed by driving the rotating worm to rotate by the rotating motor. The characteristics of the meshing connection between the rotating worm and the rotating worm wheel can be used to realize the rotation of the rotating worm wheel and the adjusting rotating disk. The characteristics of the sliding connection between the limit fixing block and the reciprocating rotating bracket can be used to drive the rotating gear to rotate. The characteristics of the meshing connection between the rotating gear and the reciprocating rack can be used to drive the cutting saw blade to reciprocate, thereby realizing the cutting of the stone. The adjusting threaded rod is driven to rotate by the adjusting knob, so that the adjusting threaded sleeve drives the limit fixing block to move, and the rotation radius of the limit fixing block can be adjusted, thereby adjusting the reciprocating distance of the cutting saw blade. The reciprocating distance can be adjusted according to the hardness of the stone, which is convenient for cutting stones of different hardness. The characteristics of the rotation connection between the rotating piece and the reciprocating rack can be used to rotate the horizontally placed cutting saw blade to the vertical direction, and cooperate with the electric lifting rod to perform vertical cutting of the stone, which is convenient for cutting the stone into small pieces and facilitating the subsequent crushing of the stone. The cutting saw blade can be replaced by the fixing bolt to avoid the phenomenon of damaging the cutting saw blade after trying to cut the stone, thereby affecting the effect of subsequent stone cutting.
[0023] 2. By setting up the crushing and mixing mechanism, not only can the crushing motor be used to drive the meshing gear set and the crushing roller to rotate, thereby driving the crushing cutter head to rotate relatively, and the cut stone can be crushed. The protective spring can prevent the crushing cutter head from being damaged due to the high hardness of the stone when crushing the stone. The cleaning motor drives the third sprocket transmission assembly and the cleaning threaded rod to rotate, so that the cleaning threaded sleeve drives the cleaning brush to move, thereby cleaning the crushed stone on the surface of the filter screen. The first conveying motor drives the first conveying spiral blade to rotate, and the stone that has not reached the crushing effect will be removed by the action of the stone that has not reached the crushing effect. The crushed stones are transported to the top of the crushing roller for repeated crushing. The second sprocket transmission assembly and the vibration rotating rod are driven by the vibration motor to rotate. Under the action of the vibration cam, the vibration guide plate vibrates to facilitate the introduction of unbroken stones between the crushing rollers for repeated crushing. The second conveying motor drives the second spiral conveying blade to rotate and transport the crushed stones to the mixing box. The mixing motor is started to drive the mixing rotating rod to rotate, so as to mix the stones and concrete raw materials. The mixing tripod is used to drive the mixing spiral scraper to rotate, so as to clean the inner wall of the mixing box to avoid the phenomenon of raw material residue. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of the cutting dust prevention mechanism in the present invention;
[0026] Figure 3 It is a schematic diagram of the three-dimensional structure of the feed pipe cross section in the present invention;
[0027] Figure 4 It is a schematic diagram of the three-dimensional structure of the dustproof rotating plate in the present invention;
[0028] Figure 5 It is a schematic diagram of the three-dimensional structure of the electric lifting rod in the present invention;
[0029] Figure 6 It is a schematic diagram of the three-dimensional structure of the reciprocating rotating bracket in the present invention;
[0030] Figure 7 It is a schematic diagram of the three-dimensional structure of the crushing and mixing mechanism in the present invention;
[0031] Figure 8 It is a schematic diagram of the three-dimensional structure of the crushing roller section in the present invention;
[0032] Fig. 9 It is a schematic diagram of the three-dimensional structure of the vibration guide plate and the filter screen in the present invention;
[0033] Fig.10 It is a schematic diagram of the three-dimensional structure of the cross section of the first delivery pipe in the present invention;
[0034] Fig.11 It is a schematic diagram of the three-dimensional structure of the guide bracket and the mixing box section in the present invention.
[0035] Figure: 1, cutting dust prevention mechanism; 101, cutting bracket; 102, cutting fixed cover; 103, dust collection cover; 104, dust collector; 105, dust suction fan; 106, connecting pipe; 107, feeding pipe; 108, guide plate; 109, connecting shaft; 110, dust prevention rotating plate; 111, counterweight ring; 112, mounting hole; 113, mounting thread block; 114, counterweight block; 115, first fixed bracket; 116, motor cover; 117, translation motor; 118, first sprocket drive 119, translation threaded rod; 120, translation threaded sleeve; 121, electric lifting rod; 122, cutting fixed plate; 123, first rotating bracket; 124, rotating motor; 125, rotating worm; 126, rotating worm wheel; 127, adjusting rotating disk; 128, adjusting knob; 129, adjusting threaded rod; 130, adjusting threaded sleeve; 131, limiting fixed block; 132, reciprocating rotating bracket; 133, rotating gear; 134, reciprocating rack; 135, limiting bracket; 136, Fixed support plate; 137, rotating plate; 138, cutting saw blade; 139, fixing bolt; 2, crushing and mixing mechanism; 201, crushing box; 202, crushing motor; 203, meshing gear set; 204, crushing roller; 205, protective spring; 206, crushing cutter head; 207, second sprocket transmission assembly; 208, vibration rotating rod; 209, vibration cam; 210, vibration motor; 211, third sprocket transmission assembly; 212, cleaning threaded rod; 213, cleaning threaded sleeve; 214, cleaning cleaning motor; 215, cleaning brush; 216, first conveying pipe; 217, first conveying motor; 218, first conveying spiral blade; 219, guide bracket; 220, second conveying pipe; 221, second conveying motor; 222, second spiral conveying blade; 223, conveying fixed bracket; 224, mixing box; 225, mixing motor; 226, mixing rotating rod; 227, mixing tripod; 228, mixing spiral scraper; 229, discharge valve; 230, vibration guide plate; 231, filter. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] See also Figure 1-Figure 11The present invention provides a technical solution: a concrete mixing station with dust-free feeding, comprising a cutting dust prevention mechanism 1, and a dust collector 104 installed on the top of the cutting dust prevention mechanism 1, a crushing and mixing mechanism 2 is arranged at the bottom of the cutting dust prevention mechanism 1, and a mixing box 224 is arranged at one side of the bottom of the crushing and mixing mechanism 2, the cutting dust prevention mechanism 1 comprises a cutting bracket 101, a cutting fixed cover 102 is fixedly installed at one side of the top of the cutting bracket 101, a dust collecting cover 103 is fixedly installed at the inner side of the top of the cutting fixed cover 102, and ... The dust collector 104 is fixedly mounted on the top of the dust collecting cover 103, and a dust collecting fan 105 is arranged inside the top of the dust collecting cover 104, wherein connecting pipes 106 are symmetrically mounted on both sides of the top of the dust collecting cover 103, and a feed pipe 107 is fixedly mounted between the two connecting pipes 106, and the feed pipe 107 is fixedly mounted on the bottom of the cutting bracket 101, wherein a guide plate 108 is fixedly mounted on one side of the inner side of the feed pipe 107, and a connecting shaft 109 is symmetrically rotated and connected to the inner side of the bottom of the feed pipe 107, and the two connecting shafts 109 are symmetrically rotated and connected to the inner side of the bottom of the feed pipe 107. 9, a dustproof rotating plate 110 is fixedly installed between the dustproof rotating plate 110, a counterweight ring 111 is fixedly installed at the bottom of the dustproof rotating plate 110, and a plurality of mounting holes 112 are opened inside the counterweight ring 111. The dust generated by cutting the stone is absorbed by the dust collector 104 and the dust suction fan 105. At the same time, the connecting pipes 106 on both sides of the dust collecting cover 103 can absorb the dust generated by the feed pipe 107. The guide plate 108 can make the small pieces of stone generated by cutting fall to the top side of the dustproof rotating plate 110, so that the dustproof rotating plate 110 can be rotated. The movable plate 110 rotates, causing the stone to fall into the crushing box 201 for crushing. Under the action of gravity of the counterweight ring 111 and the counterweight block 114, the dust-proof rotating plate 110 can be rotated to a horizontal position, thereby closing the feed pipe 107 to prevent a large amount of dust from being generated when crushing the stone, and from overflowing from the dust-proof rotating plate 110, thereby causing dust pollution. A small amount of overflowed dust can be absorbed by the connecting pipe 106. By setting up a double dust-proof structure, dust can be absorbed, thereby improving the dust absorption effect.
[0038] The internal thread of the mounting hole 112 is connected with a mounting thread block 113, and the top and bottom of the mounting thread block 113 are symmetrically threaded with a counterweight block 114. A first fixed bracket 115 is symmetrically installed on one side of the bottom of the cutting bracket 101, and a motor cover 116 is fixedly installed on the side of the cutting bracket 101 away from the first fixed bracket 115. A translation motor 117 is fixedly installed on one side of the motor cover 116, and a first sprocket transmission assembly 118 is fixedly connected to the output end of the translation motor 117. One side of the first sprocket transmission assembly 118 is fixedly connected to the output end of the translation motor 117. The two sides of the two translation threaded rods 119 are symmetrically threadedly connected, and the outer sides of the two translation threaded rods 119 are both threadedly connected with translation thread sleeves 120. The top of the translation thread sleeve 120 is fixedly installed with an electric lifting rod 121, and the top of the electric lifting rod 121 is fixedly installed with a cutting fixing plate 122. A first rotating bracket 123 is symmetrically installed on one side of the top of the cutting fixing plate 122. A rotating motor 124 is fixedly installed on one side of the first rotating bracket 123. The output end of the rotating motor 124 is fixedly connected with a rotating worm 125. The rotating worm 125 is fixedly connected to the output end of the rotating motor 124. One side of the worm wheel 126 is meshedly connected, and the top of the worm wheel 126 is fixedly installed with an adjusting rotating disk 127. By installing the threaded block 113 and the counterweight block 114 in threaded connection, the counterweight block 114 of different weights can be replaced, so as to control the amount of stone falling at one time. The first sprocket transmission assembly 118 and the translation threaded rod 119 are driven to rotate by the translation motor 117, so that the translation thread sleeve 120 drives the electric lifting rod 121 and the cutting fixed plate 122 to move horizontally, so that the cutting saw blade 138 can be used. The stone is cut horizontally by rotating the motor 124 to drive the rotating worm 125 to rotate. The meshing connection between the rotating worm 125 and the rotating worm wheel 126 can realize the rotation of the rotating worm wheel 126 and the adjusting rotating disk 127. The sliding connection between the limiting fixed block 131 and the reciprocating rotating bracket 132 can drive the rotating gear 133 to rotate. The meshing connection between the rotating gear 133 and the reciprocating rack 134 can drive the cutting saw blade 138 to reciprocate, thereby realizing the cutting of the stone.
[0039] One side of the adjusting rotating disk 127 is rotatably connected with an adjusting knob 128, one side of the adjusting knob 128 is fixedly connected with an adjusting threaded rod 129, the outer side of the adjusting threaded rod 129 is threadedly connected with an adjusting threaded sleeve 130, the top of the adjusting threaded sleeve 130 is fixedly installed with a limited fixed block 131, the outer side of the limited fixed block 131 is slidably connected with a reciprocating rotating bracket 132, the top side of the reciprocating rotating bracket 132 is rotatably connected with a rotating gear 133, one side of the rotating gear 133 is meshedly connected with a reciprocating rack 134, the outer side of the reciprocating rack 134 is slidably connected with a limited bracket 135, the outer side of the limited bracket 135 is fixedly installed with a fixed supporting plate 136, one end of the reciprocating rack 134 is rotatably connected with a rotating piece 137, a cutting saw blade 138 is arranged between the two rotating pieces 137, the end of the cutting saw blade 138 is threadedly connected with a fixing bolt 139, The strip 138 is fixedly connected to the rotating piece 137 by a fixing bolt 139, and the adjusting threaded rod 129 is driven to rotate by the adjusting knob 128, so that the adjusting threaded sleeve 130 drives the limiting fixing block 131 to move, and the rotation radius of the limiting fixing block 131 can be adjusted, thereby adjusting the reciprocating distance of the cutting saw blade 138, and the reciprocating distance can be adjusted according to the hardness of the stone, so as to facilitate the cutting of stones of different hardnesses. By virtue of the characteristic of the rotating piece 137 being rotatably connected to the reciprocating rack 134, the horizontally placed cutting saw blade 138 can be rotated to a vertical direction, and cooperated with the electric lifting rod 121 to perform vertical cutting of the stone, so as to facilitate cutting the stone into small pieces and subsequent crushing of the stone. The cutting saw blade 138 can be replaced by the fixing bolt 139, so as to avoid the phenomenon that the cutting saw blade 138 is damaged after trying to cut the stone, thereby affecting the effect of subsequent stone cutting.
[0040] The crushing and mixing mechanism 2 includes a crushing box 201, which is fixedly installed at the bottom of the connecting pipe 106. A crushing motor 202 is fixedly installed on one side of the crushing box 201. The output end of the crushing motor 202 is fixedly connected to a meshing gear set 203. A crushing roller 204 is symmetrically installed on one side of the meshing gear set 203. A plurality of protective springs 205 are arranged inside the crushing roller 204. The ends of the protective springs 205 are fixedly connected to a crushing cutter head 206. The top and bottom of the crushing box 201 near the crushing roller 204 are respectively rotatably connected to a second sprocket transmission assembly 207 and a third sprocket transmission assembly 211. One side of the second sprocket transmission assembly 207 is symmetrically connected to a vibration rotating rod 208. Vibration cams 209 are symmetrically installed on the outer sides of the two vibration rotating rods 208. A vibration guide plate 230 is fitted on the top of the vibration cam 209. The vibration guide plate 230 is rotatably connected to the crushing box 201. A vibration motor 210 is fixedly installed on one side of the vibration rotating rod 208. The crushing motor 202 is used to drive the meshing gear set 203 to rotate. The gear set 203 and the crushing roller 204 rotate, thereby driving the crushing cutter head 206 to rotate relatively, and the cut stones can be crushed. The protective spring 205 can prevent the crushing cutter head 206 from being damaged due to the high hardness of the stones when crushing the stones. The cleaning motor 214 drives the third sprocket transmission assembly 211 and the cleaning threaded rod 212 to rotate, so that the cleaning threaded sleeve 213 drives the cleaning brush 215 to move, thereby cleaning the crushed stones on the surface of the filter screen 231. The first conveying motor 217 drives the first conveying spiral blade 218 to rotate, and under the action of the stones that have not reached the crushing effect, the stones that have not reached the crushing effect are re-conveyed to the top of the crushing roller 204 for repeated crushing. The second sprocket transmission assembly 207 and the vibration rotating rod 208 are driven to rotate by the vibration motor 210. Under the action of the vibration cam 209, the vibration guide plate 230 vibrates, so that the unbroken stones are easily introduced between the crushing rollers 204 for repeated crushing.
[0041] A cleaning threaded rod 212 is symmetrically installed on one side of the third sprocket transmission assembly 211, and the outer sides of the two cleaning threaded rods 212 are both threadedly connected with a cleaning threaded sleeve 213, a cleaning motor 214 is fixedly installed on one side of the cleaning threaded rod 212, a cleaning brush 215 is fixedly installed on the bottom of the cleaning threaded sleeve 213, and a filter screen 231 is fitted and connected to the bottom of the cleaning brush 215, a first conveying pipe 216 is fixedly installed on one side of the crushing box 201, a first conveying motor 217 is fixedly installed on the top of the first conveying pipe 216, and a first conveying spiral blade 218 is fixedly connected to the output end of the first conveying motor 217, a guide bracket 219 is fixedly installed on the bottom of the crushing box 201, and a second conveying pipe 220 is fixedly installed on the bottom of the guide bracket 219, a second conveying motor 221 is fixedly installed on one side of the second conveying pipe 220, and a second spiral conveying blade 222 is fixedly connected to the output end of the second conveying motor 221, and the end of the second spiral conveying blade 222 is rotatably connected to The conveying fixed bracket 223 and the mixing box 224 are fixedly installed at the end of the second conveying pipe 220. A mixing motor 225 is fixedly installed at the top center of the mixing box 224. A mixing rotating rod 226 is fixedly connected to the output end of the mixing motor 225. A mixing tripod 227 is symmetrically installed at the top and bottom of the mixing rotating rod 226. A plurality of mixing spiral scrapers 228 are fixedly installed between the two mixing tripods 227. The mixing spiral scrapers 228 are fixedly installed with the inner wall of the mixing box 224. The mixing box 224 is fitted with a discharge valve 229 on one side of its bottom. The second conveying motor 221 drives the second spiral conveying blade 222 to rotate, and the crushed stone is conveyed to the mixing box 224. The mixing motor 225 is started to drive the mixing rotating rod 226 to rotate, so as to mix the stone and concrete raw materials. The mixing tripod 227 drives the mixing spiral scraper 228 to rotate, so as to clean the inner wall of the mixing box 224 to avoid the phenomenon of raw material residue.
[0042] Working principle: Before using this kind of concrete mixing plant with dust-free feeding, it is necessary to check the overall condition of the device to make sure it can work normally. Figure 1 - Fig.11As shown, first, the stone to be cut is placed on the cutting bracket 101, and the first sprocket transmission assembly 118 and the translation threaded rod 119 are driven to rotate by the translation motor 117, so that the translation threaded sleeve 120 drives the electric lifting rod 121 and the cutting fixed plate 122 to move horizontally, so that the cutting saw blade 138 can be used to cut the stone horizontally, and the rotating motor 124 drives the rotating worm 125 to rotate. The characteristics of the meshing connection between the rotating worm 125 and the rotating worm wheel 126 can be used to realize the rotation of the rotating worm wheel 126 and the adjusting rotating disk 127. The characteristics of the sliding connection between the limit fixing block 131 and the reciprocating rotating bracket 132 can drive the rotating gear 133 to rotate. The characteristics of the meshing connection between the rotating gear 133 and the reciprocating rack 134 can drive the cutting saw blade 138 to reciprocate, thereby To achieve stone cutting, the adjusting knob 128 drives the adjusting threaded rod 129 to rotate, so that the adjusting threaded sleeve 130 drives the limiting fixed block 131 to move, and the rotation radius of the limiting fixed block 131 can be adjusted, thereby adjusting the reciprocating distance of the cutting saw blade 138. The reciprocating distance can be adjusted according to the hardness of the stone, which is convenient for cutting stones of different hardnesses. Through the characteristic of the rotating plate 137 and the reciprocating rack 134 being rotatably connected, the horizontally placed cutting saw blade 138 can be rotated to a vertical direction, and cooperated with the electric lifting rod 121 to perform vertical cutting of the stone, which is convenient for cutting the stone into small pieces and facilitating the subsequent crushing of the stone. The cutting saw blade 138 can be replaced by the fixing bolt 139 to avoid the phenomenon that the cutting saw blade 138 is damaged after trying to cut the stone, thereby affecting the effect of subsequent stone cutting.
[0043] Secondly, the dust generated by cutting the stone is absorbed by the dust collector 104 and the dust suction fan 105. At the same time, the dust generated by the feed pipe 107 can be absorbed by the connecting pipes 106 on both sides of the dust collecting cover 103. The guide plate 108 can make the small pieces of stone produced by cutting fall to the top side of the dustproof rotating plate 110, so that the dustproof rotating plate 110 is rotated, so that the stone falls into the crushing box 201 for crushing. Under the gravity of the counterweight ring 111 and the counterweight block 114, the dustproof rotating plate 110 can be rotated. The plate 110 rotates to a horizontal position, thereby closing the feed pipe 107 to prevent a large amount of dust from being generated when crushing stones, and from overflowing from the dust-proof rotating plate 110, thereby causing dust pollution. A small amount of overflowed dust can be absorbed by the connecting pipe 106. By setting up a double dust-proof structure, the dust can be absorbed, thereby improving the dust absorption effect. By installing the threaded block 113 and the threaded connection with the counterweight block 114, the counterweight blocks 114 of different weights can be replaced to control the amount of stone falling at one time.
[0044] Finally, the crushing motor 202 is used to drive the meshing gear set 203 and the crushing roller 204 to rotate, thereby driving the crushing cutter head 206 to rotate relatively, so that the cut stone can be crushed. The protective spring 205 can prevent the crushing cutter head 206 from being damaged due to the high hardness of the stone when crushing the stone. The cleaning motor 214 drives the third sprocket transmission assembly 211 and the cleaning threaded rod 212 to rotate, so that the cleaning threaded sleeve 213 drives the cleaning brush 215 to move, so as to clean the crushed stone on the surface of the filter screen 231. The first conveying motor 217 drives the first conveying spiral blade 218 to rotate, and the stone that has not reached the crushing effect is removed by the action of the stone that has not reached the crushing effect. The stone is transported to the top of the crushing roller 204 for repeated crushing. The vibration motor 210 drives the second sprocket transmission assembly 207 and the vibration rotating rod 208 to rotate. Under the action of the vibration cam 209, the vibration guide plate 230 vibrates to facilitate the introduction of unbroken stone into the crushing rollers 204 for repeated crushing. The second conveying motor 221 drives the second spiral conveying blade 222 to rotate, and the crushed stone is transported to the mixing box 224. The mixing motor 225 is started to drive the mixing rotating rod 226 to rotate, so as to mix the stone and concrete raw materials. The mixing tripod 227 drives the mixing spiral scraper 228 to rotate, so as to clean the inner wall of the mixing box 224 to avoid the phenomenon of raw material residue.
[0045] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A concrete mixing station with dust-free loading, comprising a cutting dust prevention mechanism (1), and a dust collector (104) installed on the top of the cutting dust prevention mechanism (1); A crushing and mixing mechanism (2) is provided at the bottom of the cutting dust prevention mechanism (1), and a mixing box (224) is provided at one side of the bottom of the crushing and mixing mechanism (2); It is characterized in that Also includes: The cutting dust prevention mechanism (1) comprises a cutting bracket (101), a cutting fixed cover (102) is fixedly mounted on one side of the top of the cutting bracket (101), a dust collecting cover (103) is fixedly mounted on the inner side of the top of the cutting fixed cover (102), the dust collector (104) is fixedly mounted on the top of the dust collecting cover (103), and a dust collecting fan (105) is arranged on the inner side of the top of the dust collector (104); Wherein, connecting pipes (106) are symmetrically installed on both sides of the top of the dust collecting cover (103), a feeding pipe (107) is fixedly installed between the two connecting pipes (106), and the feeding pipe (107) is fixedly installed at the bottom of the cutting bracket (101); A guide plate (108) is fixedly installed on one side of the inner part of the feed pipe (107), a connecting shaft (109) is symmetrically rotatably connected to the inner side of the bottom of the feed pipe (107), and a dustproof rotating plate (110) is fixedly installed between the two connecting rotating shafts (109).
2. A concrete mixing station with dust-free loading according to claim 1, characterized in that: A counterweight ring (111) is fixedly installed at the bottom of the dustproof rotating plate (110), a plurality of mounting holes (112) are opened inside the counterweight ring (111), the internal threads of the mounting holes (112) are connected to mounting thread blocks (113), the top and bottom of the mounting thread blocks (113) are symmetrically threadedly connected to counterweight blocks (114), a first fixed bracket (115) is symmetrically installed on one side of the bottom of the cutting bracket (101), and a motor cover (116) is fixedly installed on the side of the cutting bracket (101) away from the first fixed bracket (115).
3. A concrete mixing station with dust-free loading according to claim 2, characterized in that: A translation motor (117) is fixedly mounted on one side of the interior of the motor cover (116); an output end of the translation motor (117) is fixedly connected to a first sprocket transmission assembly (118); a translation threaded rod (119) is symmetrically threadedly connected to one side of the first sprocket transmission assembly (118); the outer sides of the two translation threaded rods (119) are both threadedly connected to translation threaded sleeves (120); an electric lifting rod (121) is fixedly mounted on the top of the translation threaded sleeve (120); and a cutting fixing plate (122) is fixedly mounted on the top of the electric lifting rod (121).
4. A concrete mixing station with dust-free loading according to claim 3, characterized in that: A first rotating bracket (123) is symmetrically mounted on one side of the top of the cutting fixed plate (122); a rotating motor (124) is fixedly mounted on one side of the first rotating bracket (123); a rotating worm (125) is fixedly connected to the output end of the rotating motor (124); a rotating worm (125) is meshingly connected to a rotating worm wheel (126) on one side of the rotating worm wheel (125); an adjusting rotating disk (127) is fixedly mounted on the top of the rotating worm wheel (126); an adjusting knob (128) is rotatably connected to one side of the adjusting rotating disk (127); and an adjusting threaded rod (129) is fixedly connected to one side of the adjusting knob (128).
5. A concrete mixing station with dust-free loading according to claim 4, characterized in that: The outer side of the adjusting threaded rod (129) is threadedly connected to an adjusting threaded sleeve (130); a limit fixing block (131) is fixedly installed on the top of the adjusting threaded sleeve (130); a reciprocating rotating bracket (132) is slidably connected to the outer side of the limit fixing block (131); a rotating gear (133) is rotatably connected to one side of the top of the reciprocating rotating bracket (132); a reciprocating rack (134) is meshedly connected to one side of the reciprocating rotating gear (133); and the reciprocating rack (134) is The outer side of the limit bracket (135) is slidably connected to the limit bracket (135), and the outer side of the limit bracket (135) is fixedly installed with a fixed support plate (136). One end of the reciprocating rack (134) is rotatably connected to a rotating piece (137). A cutting saw blade (138) is arranged between the two rotating pieces (137). The end of the cutting saw blade (138) is threadedly connected to a fixing bolt (139). The cutting saw blade (138) is fixedly connected to the rotating piece (137) via the fixing bolt (139).
6. A concrete mixing station with dust-free loading according to claim 1, characterized in that: The crushing and mixing mechanism (2) comprises a crushing box (201), the crushing box (201) is fixedly mounted on the bottom of the connecting pipe (106), a crushing motor (202) is fixedly mounted on one side of the crushing box (201), an output end of the crushing motor (202) is fixedly connected to a meshing gear set (203), a crushing roller (204) is symmetrically mounted on one side of the meshing gear set (203), a plurality of protective springs (205) are arranged inside the crushing roller (204), and a crushing cutter head (206) is fixedly connected to the end of the protective spring (205).
7. A concrete mixing station with dust-free loading according to claim 6, characterized in that: The top and bottom of the crushing box (201) close to the crushing roller (204) are rotatably connected to a second sprocket transmission assembly (207) and a third sprocket transmission assembly (211), respectively; one side of the second sprocket transmission assembly (207) is symmetrically connected to a vibration rotating rod (208); the outer sides of the two vibration rotating rods (208) are symmetrically installed with vibration cams (209); the top of the vibration cam (209) is fitted with a vibration guide plate (230); the vibration guide plate (230) is rotatably connected to the crushing box (201); and one side of the vibration rotating rod (208) is fixedly installed with a vibration motor (210).
8. A dust-free concrete mixing station for loading according to claim 7, characterized in that: A cleaning threaded rod (212) is symmetrically mounted on one side of the third sprocket transmission assembly (211); the outer sides of the two cleaning threaded rods (212) are both threadedly connected with a cleaning threaded sleeve (213); a cleaning motor (214) is fixedly mounted on one side of the cleaning threaded rod (212); a cleaning brush (215) is fixedly mounted on the bottom of the cleaning threaded sleeve (213); a filter screen (231) is fittedly connected to the bottom of the cleaning brush (215); a first conveying pipe (216) is fixedly mounted on one side of the crushing box (201); a first conveying motor (217) is fixedly mounted on the top of the first conveying pipe (216); and a first conveying spiral blade (218) is fixedly connected to the output end of the first conveying motor (217).
9. A concrete mixing station with dust-free loading according to claim 8, characterized in that: A guide bracket (219) is fixedly mounted on the bottom of the crushing box (201), a second conveying pipe (220) is fixedly mounted on the bottom of the guide bracket (219), a second conveying motor (221) is fixedly mounted on one side of the second conveying pipe (220), a second spiral conveying blade (222) is fixedly connected to the output end of the second conveying motor (221), a conveying fixed bracket (223) is rotatably connected to the end of the second spiral conveying blade (222), and the mixing box (224) is fixedly mounted on the end of the second conveying pipe (220). A mixing motor (225) is fixedly installed at the top center position of the mixing box (224), and a mixing rotating rod (226) is fixedly connected to the output end of the mixing motor (225). Mixing tripods (227) are symmetrically installed at the top and bottom of the mixing rotating rod (226), and a plurality of mixing spiral scrapers (228) are fixedly installed between the two mixing tripods (227). The mixing spiral scrapers (228) are closely connected to the inner wall of the mixing box (224), and a discharge valve (229) is arranged on one side of the bottom of the mixing box (224).
Citation Information
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