Basalt fiber photovoltaic support capable of dissipating energy without trepanning connection

By adopting a energy-consuming design without hole connection in basalt fiber photovoltaic brackets, the problems of poor mechanical properties and stability of existing brackets are solved, and higher load-bearing capacity, earthquake resistance and wind resistance are achieved.

CN119483436AInactive Publication Date: 2025-02-18西安西电新能源有限公司 +1

Patent Information

Application Number
CN202411619365.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing basalt fiber photovoltaic brackets are installed and fixed in open holes, resulting in poor mechanical properties and stability.

Method used

The energy-consuming basalt fiber photovoltaic bracket design is designed without opening connections. By installing multiple sets of energy-consuming connectors on the column, including snaps, energy-consuming components and embedded connecting steel plates, it provides oblique and vertical support, and Part of the energy generated by the external load is consumed by friction.

Benefits of technology

Effectively disperse stress, improve the load-bearing capacity and stiffness of the structure, avoid local stress concentration problems, and at the same time improve the shock and wind resistance of the bracket, which significantly improves the durability and safety of the bracket.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of basalt fiber photovoltaic supports, and discloses an energy-consuming basalt fiber photovoltaic support without trepanning connection, which is characterized in that a plurality of groups of energy-consuming connecting pieces are arranged on a stand column, and each energy-consuming connecting piece comprises a buckle, an energy-consuming assembly and a pre-embedded connecting steel plate; the buckle is used for fixing the basalt fiber supporting structure and providing stable inclined supporting force and vertical supporting force for the basalt fiber purline; the energy dissipation assembly consumes external load energy through friction, and the anti-seismic and wind-resistant performance of the support is enhanced; the whole support is connected without opening holes, stress is effectively dispersed, local stress concentration is avoided, and the material performance is kept; the energy dissipation assembly enables the support to be in rigid connection under the load and then to be in flexible connection, energy is consumed, load transmission is limited, and rod pieces are prevented from falling off and cracking. By adopting the bracket, the problems of mechanical property reduction and stability caused by trepanning are solved, the durability and the safety of the bracket are remarkably improved, and the bracket is widely applicable to different geographical and climatic conditions.
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Description

Technical Field

[0001] The invention belongs to the field of solar photovoltaic power generation, and specifically relates to the field of basalt fiber photovoltaic brackets, and in particular to an energy-consuming basalt fiber photovoltaic bracket that is not connected by opening holes. Background Art

[0002] Photovoltaic brackets are key components in solar photovoltaic power generation systems. Although significant progress has been made in design and application, there are still some common defects and problems. As a key component for supporting and fixing photovoltaic modules, the performance and reliability of photovoltaic brackets have an important impact on the efficiency and life of the entire system. At present, the photovoltaic brackets widely used in the market are mostly made of metal materials, such as carbon steel, stainless steel and aluminum alloy. However, these metal materials have some defects in practical applications, including easy corrosion, heavy weight, thermal expansion, and high cost and maintenance requirements. Especially in humid, salt spray or industrially polluted environments, the corrosion problem of metal brackets is particularly prominent, which seriously affects the mechanical strength and service life of the brackets. In addition, the weight of the metal bracket increases the difficulty of transportation and installation, and the deformation caused by thermal expansion will also affect the stability and safety of photovoltaic modules. In order to overcome the above problems, more and more photovoltaic brackets are currently using basalt fiber as a material, but most of them are connected in an open-hole form, which destroys its integrity and causes the basalt fiber material to fail to fully exert its performance.

[0003] Basalt fiber is a continuous fiber drawn from a large amount of basalt minerals after high-temperature melting. These fiber filaments are interwoven or arranged to form a material with a certain shape and function. Basalt fiber has many excellent properties: low density and high specific strength, electrical insulation, and UV resistance. Therefore, it has been widely used in many fields; its good integrity enables basalt fiber materials to effectively transmit stress. When basalt fiber is subjected to external force, the stress can be evenly distributed throughout the fiber structure instead of being concentrated in a local area, thereby giving full play to the mechanical properties of the fiber and improving the bearing capacity of the material. However, the existing basalt fiber photovoltaic bracket is usually fixedly installed by opening holes; because the opening of basalt fiber materials will lead to the destruction of the continuity of the material structure, the stress is easily concentrated at the edge of the hole when it is subjected to force, which makes the material more prone to cracks and fractures, thereby reducing the mechanical properties of the material such as tensile strength and bending strength. Opening holes will increase the contact area between the material and the external environment, making the material more susceptible to erosion by factors such as ultraviolet rays and oxygen, accelerating the aging process of the material, and reducing the service life of the material.

[0004] In addition, due to the unique geographical and climatic conditions in some areas, the impact of wind load on photovoltaic brackets is particularly significant. Therefore, the importance of photovoltaic brackets in resisting wind loads cannot be ignored. From a mechanical point of view, wind loads will generate greater pressure or suction on photovoltaic brackets. When wind blows over photovoltaic modules and brackets, wind pressure will be generated on their surfaces. For photovoltaic brackets with fixed inclination angles, wind may blow from different directions, generating lateral forces; this lateral force will cause the bracket to bend and deform. If the wind load is too large, it may cause the rods of the bracket to yield or become unstable. From the perspective of stability, wind loads will affect the overall stability of photovoltaic brackets. Under the action of strong winds, photovoltaic brackets may slip, overturn, and other problems; especially for some photovoltaic brackets installed at higher positions, their foundations may be relatively weak, and the bracket as a whole may slide or overturn, thereby damaging the photovoltaic modules.

[0005] It can be seen that the existing basalt fiber photovoltaic bracket has poor mechanical properties and stability due to its installation and fixation in the form of open holes. Summary of the invention

[0006] The present invention provides an energy-consuming basalt fiber photovoltaic bracket that is connected without openings, so as to solve the technical problem that the existing basalt fiber photovoltaic bracket has poor mechanical properties and stability due to being installed and fixed in the form of openings.

[0007] In order to achieve the above object, the present invention adopts the following technical contents: An energy-consuming basalt fiber photovoltaic support without opening holes for connection, comprising a column; The columns are provided with a plurality of energy-consuming connecting parts; The energy dissipation connector includes a buckle, a basalt fiber support structure is inserted in the middle of the buckle; the basalt fiber support structure is connected to the basalt fiber purlin, and the basalt fiber support structure can provide oblique support force and vertical support force for the basalt fiber purlin; One end of the buckle is fixed by bolts, and the other end is provided with an energy dissipation component and is connected to the embedded connection steel plate arranged in the column by bolts; The energy dissipation component can consume part of the energy generated by the external load through friction; The basalt fiber purlin is externally sleeved with a fastening connector, and the fastening connector is connected to a photovoltaic panel.

[0008] Further, the energy dissipation connection member includes a first energy dissipation connection structure and a second energy dissipation connection structure; Wherein, the first energy dissipation connection structure comprises a straight pre-buried connection steel plate; the second energy dissipation connection structure comprises a bent pre-buried connection steel plate; A basalt fiber rod is inserted and connected in the buckle of the first energy dissipation connection structure; a diagonal brace is inserted and connected in the buckle of the second energy dissipation connection structure; The basalt fiber rods and the diagonal braces are connected to the basalt fiber purlins through supporting structure connectors.

[0009] Furthermore, the diagonal brace includes a basalt fiber sleeve and a double-hook rigid spring inserted in the middle of the basalt fiber sleeve; the supporting structure connector includes a connected prefabricated steel plate and a sleeve connector, the basalt fiber purlin is inserted in the prefabricated steel plate, and is clamped and fixed by the sleeve connector and bolts; One end of the double-hook rigid spring is connected to the pre-buried connecting steel plate of the column; the other end is connected to the prefabricated steel plate.

[0010] Furthermore, the energy dissipation component includes two aluminum friction plates clamped between the other ends of the buckle, the embedded connecting steel plate is connected between the two aluminum friction plates, and the buckle, the aluminum friction plate and the embedded connecting steel plate are fixed by bolts.

[0011] Furthermore, the basalt fiber purlin is inserted inside the fastening connector, and a basalt fiber connection block is also inserted inside the fastening connector, and the fastening connector clamps and fixes the basalt fiber connection block and the basalt fiber purlin by bolts; the basalt fiber connection block is connected to the photovoltaic panel.

[0012] Furthermore, the fastening connector includes a first steel connecting plate and a second steel connecting plate of the same structure; the first steel connecting plate and the second steel connecting plate are respectively located on both sides of the basalt fiber purlin and the basalt fiber connecting block and are staggered, and the fastening between the top and the bottom of the first steel connecting plate and the second steel connecting plate is achieved by bolts, and the basalt fiber purlin and the basalt fiber connecting block are clamped and fixed between the first steel connecting plate and the second steel connecting plate.

[0013] Furthermore, the basalt fiber connection block is a connection block with a C-shaped cross section, one end of the basalt fiber connection block is connected to the photovoltaic panel by bolts, and the other end is inserted into the fastening connector.

[0014] Furthermore, the diagonal braces are arranged at both ends of the basalt fiber purlins; and the basalt fiber rods are arranged in the middle of the basalt fiber purlins.

[0015] Furthermore, two ends of the basalt fiber purlin are connected to diagonal braces of different lengths.

[0016] Furthermore, the column adopts a cylindrical concrete foundation structure; the embedded connecting steel plate is fixed in the column by pouring and welding steel bars.

[0017] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides an energy-consuming basalt fiber photovoltaic bracket with non-hole connection. The bracket is provided with multiple sets of energy-consuming connectors on the column, and the multiple sets of energy-consuming connectors include buckles, energy-consuming components and pre-buried connection steel plates; the buckles are used to fix the basalt fiber support structure, thereby providing oblique support and vertical support force for the basalt fiber purlins; the energy-consuming components are used to consume part of the energy generated by the external load through friction; the overall structure of the basalt fiber material is connected without holes, which can better disperse the stress, improve the bearing capacity and rigidity of the structure, avoid the problem of local stress concentration that may occur after the holes are opened, and maintain the original performance of the basalt fiber at the same time It is not damaged; and energy-absorbing components are used to connect the columns and rods. Before the external load overcomes the critical friction force, the node behaves as a rigid connection node; when the external load overcomes the critical friction force, the friction node slides relatively, consumes part of the energy, and at the same time limits the size of the external load transmitted to the rod, avoiding the falling off and cracking of the rod. At this time, the node behaves as a flexible connection node, which improves the earthquake resistance and wind resistance of the bracket; the use of this bracket not only solves the problem of decreased mechanical properties and poor stability caused by openings in existing basalt fiber photovoltaic brackets, but also significantly improves the durability and safety of the bracket, and is suitable for various geographical and climatic conditions.

[0018] Preferably, in the present invention, the energy-absorbing connector includes a first energy-absorbing connector structure and a second energy-absorbing connector structure, which can be respectively adapted to different connection requirements, wherein the basalt fiber rod is inserted in the first energy-absorbing connector structure, which can provide good vertical support for the basalt fiber purlin; the diagonal brace is inserted in the second energy-absorbing connector structure, which can provide good diagonal support for the basalt fiber purlin; and the stability of the overall support structure is ensured.

[0019] Preferably, in the present invention, the energy dissipation component includes two aluminum friction plates, and the friction energy dissipation between the buckle and the embedded connecting steel plate is realized by the combination of the aluminum friction plate and the embedded connecting steel plate; this structure is simple and effective, and can significantly improve the energy dissipation capacity and seismic performance of the bracket. Preferably, in the present invention, the fastening connector is connected to the photovoltaic panel via a basalt fiber connecting block; and the basalt fiber connecting block and the basalt fiber purlin are clamped and fixed simultaneously by bolts; this not only improves the stability of the connection, but also facilitates the installation and disassembly of the photovoltaic panel.

[0020] Further preferably, in the present invention, the fastening connectors realize the clamping and fixing of the basalt fiber purlins and the basalt fiber connecting blocks by staggered arrangement and bolt fastening of the first steel connecting plate and the second steel connecting plate; this structure also adopts a non-perforated connection method, so that the overall structure is compact and stable, and can ensure a firm connection between the photovoltaic panel and the bracket.

[0021] Further preferably, in the present invention, the basalt fiber connecting block adopts a connecting block with a C-shaped cross-section, which is not only convenient for connecting with the photovoltaic panel by bolts, but also can be inserted inside the fastening connector to achieve a reliable connection with the bracket; this connection method is simple and practical, and improves the convenience and stability of photovoltaic panel installation.

[0022] Preferably, in the present invention, the diagonal braces are arranged at both ends of the basalt fiber purlins, and the basalt fiber rods are arranged in the middle. By reasonably arranging the diagonal braces and the basalt fiber rods, the overall stability and bearing capacity of the bracket are improved; at the same time, this arrangement can also better adapt to loads of different directions and sizes, thereby enhancing the adaptability of the bracket.

[0023] Further preferably, in the present invention, by connecting diagonal braces of different lengths, the support and energy consumption capacity of the bracket in different directions can be adjusted; and the photovoltaic panels can be effectively tilted to ensure the efficiency of photovoltaic power generation; this arrangement not only improves the stability of the bracket, but also can better adapt to complex and changeable load conditions.

[0024] Preferably, in the present invention, the column adopts a cylindrical concrete foundation structure, and the embedded connecting steel plate is fixed in the column by welding steel bars, thereby improving the bearing capacity and stability of the column; at the same time, the setting of the embedded connecting steel plate also provides a reliable connection foundation for the energy-absorbing connecting parts, ensuring the overall performance and safety of the bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A schematic diagram of the structure of an energy-consuming basalt fiber photovoltaic support without openings provided in an embodiment of the present invention; Figure 2 A schematic diagram of the top structure of an energy-consuming basalt fiber photovoltaic support without openings provided in an embodiment of the present invention; Figure 3 A schematic diagram of the bottom structure of an energy-consuming basalt fiber photovoltaic support without openings provided in an embodiment of the present invention; Figure 4 A disassembled diagram of the connection between the supporting structure connector and the diagonal brace of an energy-consuming basalt fiber photovoltaic support provided by an embodiment of the present invention without opening a hole; Figure 5 A schematic diagram of a first energy-consuming connection structure of an energy-consuming basalt fiber photovoltaic support without opening a hole provided in an embodiment of the present invention; Figure 6 A schematic diagram of a second energy-consuming connection structure of an energy-consuming basalt fiber photovoltaic support without opening a hole provided in an embodiment of the present invention; Figure 7A schematic diagram of a diagonal brace structure of an energy-consuming basalt fiber photovoltaic support without openings provided in an embodiment of the present invention; Figure 8 A schematic structural diagram of a fastening connector of an energy-consuming basalt fiber photovoltaic support without opening a hole provided in an embodiment of the present invention; Fig. 9 A schematic diagram of the connection between a fastening connector of an energy-consuming basalt fiber photovoltaic support without openings provided in an embodiment of the present invention, a basalt fiber connecting block, and a basalt fiber purlin.

[0026] Reference numerals: 1. Basalt fiber connection block; 2. Photovoltaic panel; 3. Prefabricated steel plate; 4. Sleeve connector; 5. First energy-absorbing connection structure; 6. Diagonal brace; 7. Second energy-absorbing connection structure; 8. Column; 9. First steel connection plate; 10. Second steel connection plate; 11. Basalt fiber purlin; 12. Basalt fiber rod; 13. Embedded connection steel plate; 14. Buckle; 15. Basalt fiber sleeve; 16. Double-hook rigid spring; 17. Aluminum friction plate. DETAILED DESCRIPTION

[0027] In order to make the technical problems, technical solutions and beneficial effects solved by the present invention more clearly understood, the present invention is further described in detail in the following specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0028] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0031] In the description of the embodiments of the present invention, it should be noted that if the terms "upper", "lower", "horizontal", "inner", etc. indicate an orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the invention is usually placed when in use, it is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0032] In addition, if the term "horizontal" appears, it does not mean that the component must be absolutely horizontal, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", which does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0033] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] Example As mentioned in the background technology, the existing basalt fiber photovoltaic bracket is usually fixedly installed by opening holes; because the opening of the basalt fiber material will cause the continuity of the material structure to be destroyed, the stress is easily concentrated at the edge of the hole when it is subjected to force, which makes the material more prone to cracks and fractures, thereby reducing the mechanical properties of the material such as tensile strength and bending strength. Opening holes will increase the contact area between the material and the external environment, making the material more susceptible to erosion by factors such as ultraviolet rays and oxygen, accelerating the aging process of the material, and reducing the service life of the material. In addition, due to the unique geographical and climatic conditions in some areas, the impact of wind load on photovoltaic brackets is particularly significant. Therefore, the importance of photovoltaic brackets in resisting wind loads cannot be ignored. From a mechanical point of view, wind loads will generate greater pressure or suction on photovoltaic brackets. When the wind blows through photovoltaic modules and brackets, wind pressure will be generated on their surfaces. For photovoltaic brackets with fixed inclination angles, the wind may blow from different directions, generating lateral forces; this lateral force will cause the bracket to bend and deform. If the wind load is too large, it may cause the rods of the bracket to yield and become unstable. From the perspective of stability, wind loads will affect the overall stability of photovoltaic brackets. Under the influence of strong winds, photovoltaic brackets may slip, overturn, and other problems; especially for some photovoltaic brackets installed at higher positions, their foundations may be relatively weak, and the entire bracket may slide or overturn, thereby damaging the photovoltaic modules.

[0035] In order to solve the above problems, the present invention provides an energy-consuming basalt fiber photovoltaic bracket with non-perforated connection. The bracket adopts a non-perforated connection method on all basalt fiber components, thereby ensuring that the performance of the basalt fiber material is optimal. At the same time, multiple groups of energy-consuming connectors are arranged at important connections, so that the overall structure has energy-consuming capabilities, thereby improving the stability and reliability of the overall bracket.

[0036] The present invention is further described in detail below with reference to the accompanying drawings and embodiments: like Figure 1 As shown, this embodiment provides an energy-consuming basalt fiber photovoltaic bracket without opening and connection, and the specific structure and connection method are as follows: The support is mainly composed of a column 8 and a plurality of energy-consuming connecting parts arranged on the column 8.

[0037] like Figure 5 and Figure 6 As shown, in this embodiment, the energy-absorbing connector is the core part of the bracket, including a buckle 14; the buckle 14 is connected to the column 8, one end of the buckle 14 is self-fastened by bolts, and the other end is connected to the embedded connecting steel plate 13 fixed on the column 8 by bolts, and an energy-absorbing component is provided.

[0038] The energy-absorbing connecting piece includes two structures: a first energy-absorbing connecting structure 5 and a second energy-absorbing connecting structure 7 ; wherein the first energy-absorbing connecting structure 5 and the second energy-absorbing connecting structure 7 both include a buckle 14 and a pre-buried connecting steel plate 13 .

[0039] like Figure 5 As shown, the first energy dissipation connection structure 5 adopts a linear embedded connection steel plate 13, as shown in FIG. Figure 6 As shown, the second energy dissipation connection structure 7 adopts a bent pre-buried connection steel plate 13; these two structures are respectively suitable for different connection requirements; Figure 2 and Figure 3 As shown, a basalt fiber rod 12 is inserted into the buckle 14 of the first energy dissipation connection structure 5; the basalt fiber rod 12 is located in the middle part of the basalt fiber purlin 11, and can provide vertical support for the basalt fiber purlin 11; a diagonal brace 6 is inserted into the buckle 14 of the second energy dissipation connection structure 7; the diagonal brace 6 is located at both ends of the basalt fiber purlin 11, and can provide vertical support for the basalt fiber purlin 11.

[0040] A basalt fiber support structure is inserted in the middle of the buckle 14, and the basalt fiber support structure includes a diagonal brace 6 and a basalt fiber rod 12; the basalt fiber support structure is connected to the basalt fiber purlin 11 through a support structure connector, and can provide diagonal support force and vertical support force for the basalt fiber purlin 11; this design improves the overall stability and bearing capacity of the bracket.

[0041] like Figure 4 As shown, the supporting structure connector includes a connected prefabricated steel plate 3 and a sleeve connector 4, and the basalt fiber purlin 11 is inserted into the prefabricated steel plate 3 and clamped and fixed by the sleeve connector 4 and bolts; In this embodiment, one end of the double-hook rigid spring 16 is hooked on the embedded connecting steel plate 13 of the column 8 ; and the other end is hooked on the prefabricated steel plate 3 .

[0042] Another example Figure 5 and Figure 6 As shown, in this embodiment, the energy dissipation component consumes part of the energy generated by the external load through friction, thereby enhancing the energy dissipation capacity and seismic resistance of the bracket. Specifically, the energy dissipation component includes two aluminum friction plates 17, which are clamped between the other ends of the buckle 14 and fixed to the embedded connecting steel plate 13 by bolts; the basalt fiber support structure is connected by the energy dissipation component with aluminum friction plates 17. Before the external load overcomes the critical friction force, the node behaves as a "rigid connection node"; when the external load overcomes the critical friction force, the friction node slides relatively, consumes part of the energy, and at the same time limits the size of the external load transmitted to the rod, avoiding the rod from falling off and cracking. At this time, the node behaves as a "flexible connection node", which can absorb and disperse part of the energy brought by the wind load, thereby ensuring the stability of the structure.

[0043] like Figure 8 As shown, in order to reliably connect the photovoltaic panel 2 to the bracket, a fastening connector is used; a basalt fiber purlin 11 and a basalt fiber connecting block 1 are inserted inside the fastening connector; Fig. 9 As shown, the basalt fiber connection block 1 adopts a C-shaped cross-section structure, one end of which is connected to the photovoltaic panel 2 by bolts, and the other end is inserted into the fastening connector. In this embodiment, the fastening connector is composed of a first steel connection plate 9 and a second steel connection plate 10 of the same structure. The first steel connection plate 9 and the second steel connection plate 10 both adopt a connection block structure with a C-shaped cross-section; they are respectively located on both sides of the basalt fiber purlin 11 and the basalt fiber connection block 1, and are clamped and fixed by bolts; one end of the basalt fiber connection block 1 and the basalt fiber purlin 11 are firmly clamped and fixed between the first steel connection plate 9 and the second steel connection plate 10.

[0044] like Figure 4 and Figure 7 As shown, the diagonal brace 6 includes a basalt fiber sleeve 15 and a double-hook rigid spring 16 inserted into the basalt fiber sleeve 15, one end of the double-hook rigid spring 16 is connected to the embedded connecting steel plate 13 of the column 8, and the other end is connected to the prefabricated steel plate 3; this design enables the diagonal brace 6 to produce elastic deformation when subjected to external force, thereby consuming energy and enhancing the seismic performance of the bracket.

[0045] It can be seen that in this embodiment, the traditional diagonal brace is changed to a rigid spring connection. The rigid spring has a high rigidity and can keep its shape unchanged or change very little when subjected to external force; this rigidity property enables it to provide stable support force under wind load and prevent the structure from excessive displacement or deformation. Although the rigid springs have a high rigidity, they can still absorb and disperse part of the energy brought by the wind load; through appropriate pre-compression or pre-stretching, the rigid springs can produce a small deformation under the action of wind load, thereby absorbing part of the kinetic energy to ensure that the performance of the basalt fiber material is optimal, while making the structure as a whole have energy dissipation capacity.

[0046] Here, according to different use environments, wind loads of different sizes and earthquake loads, the number of double-hook rigid springs 16 can be increased or decreased to achieve optimal performance and the best economic solution.

[0047] like Figure 3 As shown, in this embodiment, the column 8 adopts a cylindrical concrete foundation structure, and the embedded connecting steel plate 13 is fixed in the column 8 by welding steel bars. This design improves the bearing capacity and stability of the column 8 and provides a reliable supporting foundation for the entire bracket.

[0048] It should be noted that: In the whole structural system, the column 8 is a cylindrical concrete foundation with a concrete strength of C40. The concrete foundation is to fix the bracket body on a concrete column or pile, and its advantages are stable structure and high bearing capacity. The concrete foundation is formed by welding six pre-buried connecting steel plates 13 to the steel bars and then pouring concrete. The pre-buried connecting steel plates 13 and two aluminum friction plates 17 and a "J"-shaped buckle 14 are connected by bolts. The first energy-absorbing connecting structure 5 for connecting the vertical support and the second energy-absorbing connecting structure 7 for connecting the oblique support are connected by two pre-buried connecting steel plates 13 and a double-hook rigid spring 16 using a spring port hook, and the basalt fiber rod 12 is passed through the first energy-absorbing connecting structure 5 for connecting the vertical support. The oblique brace 6 composed of a basalt fiber sleeve 15 and a double-hook rigid spring 16 passes through the second energy-absorbing connecting structure 7 for connecting the oblique support, and is connected by bolts to ensure that the rod is firmly connected to the column 8. The basalt fiber purlin 11 passes through the rectangular prefabricated steel plate 3 and the sleeve connector 4, and is connected to the diagonal brace 6 and the basalt fiber rod 12 by bolts, and the spring port at the other end of the double hook rigid spring 16 is connected to the prefabricated steel plate 3 to ensure that the spring has sufficient tensile and compressive resistance. The basalt fiber purlin 11 and the C-shaped basalt fiber connection block 1 are bolted together using the C-shaped first steel connection plate 9 and the C-shaped second steel connection plate 10 to achieve a connection method in which the components are not opened and the performance of the basalt fiber is not damaged. The basalt fiber connection block 1 is connected to the square photovoltaic panel 2 by bolts; the fixation between the two can also be achieved by clamping, ensuring a reliable connection without opening holes.

[0049] It can be seen that the connecting column 8, the diagonal brace 6, the basalt fiber rod 12 composed of the basalt fiber sleeve 15 and the double-hook rigid spring 16, and the aluminum friction plate 17 are set in the connecting piece. Considering that under the action of frequent earthquakes and wind loads, the friction energy dissipation node connecting piece can provide sufficient stiffness and damping for the main structure, so that the energy dissipation and shock absorption structure can meet the requirements of normal use. Under the action of fortification earthquakes and rare earthquakes, the energy dissipation and damping device elements first enter the energy dissipation working state, produce greater damping, dissipate the energy in the input structure, quickly attenuate the dynamic response of the structure, and delay the occurrence time of inelastic deformation of the main structure. In addition, the stiffness (also called elastic coefficient) of the double-hook rigid spring 16 is usually used to describe the elastic properties of the spring, which is related to the geometric shape and material properties of the spring; generally speaking, the greater the stiffness, the more difficult it is for the spring to be compressed or stretched, and the smaller the stiffness, the easier it is for the spring to undergo elastic deformation; using a spring with greater stiffness can effectively resist the impact of wind load on the photovoltaic bracket.

[0050] In summary, the present invention provides an energy-consuming basalt fiber photovoltaic bracket without opening holes, which has the following advantages compared with existing plugging tools: First, the non-porous design improves performance: This bracket is constructed by non-porous connection, which effectively avoids the problem of local stress concentration and improves the bearing capacity and stiffness of the overall structure; this design retains the original performance of basalt fiber and ensures that the material advantages can be fully utilized.

[0051] Second, energy-absorbing connections enhance stability: Multiple sets of energy-absorbing connectors are installed on the bracket, including clips, energy-absorbing components and embedded connecting steel plates, which consume part of the energy generated by the external load through friction. Under the action of external loads, the nodes first behave as rigid connections. When the load exceeds the critical friction force, they are transformed into flexible connections, which consume energy through sliding and limit the load transferred to the rods, thereby improving the earthquake and wind resistance of the bracket.

[0052] Third, comprehensive optimization of mechanical properties: This bracket not only solves the problem of decreased mechanical properties and poor stability of existing basalt fiber photovoltaic brackets due to openings, but also significantly improves the durability and safety of the bracket through innovative design.

[0053] Fourth, wide applicability: This bracket is suitable for various geographical and climatic conditions, providing a more reliable and efficient support solution for the photovoltaic industry.

[0054] The above embodiment is only one of the implementation methods that can realize the technical solution of the present invention. The scope of protection claimed by the present invention is not limited only to this embodiment, but also includes changes, replacements and other implementation methods that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed by the present invention.

Claims

1. An energy-consuming basalt fiber photovoltaic support without hole connection, characterized in that: including a column (8); The upright column (8) is provided with a plurality of groups of energy-consuming connecting parts; The energy dissipation connector comprises a buckle (14), a basalt fiber support structure being inserted in the middle of the buckle (14); the basalt fiber support structure being connected to a basalt fiber purlin (11), and the basalt fiber support structure being capable of providing an oblique support force and a vertical support force for the basalt fiber purlin (11); One end of the buckle (14) is fixed by bolts, and the other end is provided with an energy dissipation component and is connected to a pre-buried connection steel plate (13) provided in the column (8) by bolts; The energy dissipation component can consume part of the energy generated by the external load through friction; The basalt fiber purlin (11) is externally sleeved with a fastening connector, and the fastening connector is connected to a photovoltaic panel (2).

2. The energy-consuming basalt fiber photovoltaic support without hole connection according to claim 1 is characterized in that: The energy dissipation connection member comprises a first energy dissipation connection structure (5) and a second energy dissipation connection structure (7); Wherein, the first energy dissipation connection structure (5) comprises a straight pre-buried connection steel plate (13); the second energy dissipation connection structure (7) comprises a bent pre-buried connection steel plate (13); A basalt fiber rod (12) is inserted and connected in the buckle (14) of the first energy dissipation connection structure (5); and a diagonal brace (6) is inserted and connected in the buckle (14) of the second energy dissipation connection structure (7); The basalt fiber rods (12) and the diagonal braces (6) are both connected to the basalt fiber purlins (11) via support structure connectors.

3. The energy-consuming basalt fiber photovoltaic support without hole connection according to claim 2 is characterized in that: The diagonal brace (6) comprises a basalt fiber sleeve (15) and a double-hook rigid spring (16) inserted in the middle of the basalt fiber sleeve (15); the support structure connecting piece comprises a connected prefabricated steel plate (3) and a sleeve connecting piece (4); the basalt fiber purlin (11) is inserted in the prefabricated steel plate (3) and is clamped and fixed by the sleeve connecting piece (4) and bolts; One end of the double-hook rigid spring (16) is connected to the pre-buried connecting steel plate (13) of the column (8); and the other end is connected to the prefabricated steel plate (3).

4. The energy-consuming basalt fiber photovoltaic support without hole connection according to claim 1 is characterized in that: The energy dissipation component comprises two aluminum friction plates (17) sandwiched between the other ends of the buckle (14); the embedded connecting steel plate (13) is connected between the two aluminum friction plates (17); and the buckle (14), the aluminum friction plate (17) and the embedded connecting steel plate (13) are fixed by bolts.

5. The energy-consuming basalt fiber photovoltaic support without hole connection according to claim 1 is characterized in that: The basalt fiber purlin (11) is inserted inside the fastening connector, and a basalt fiber connection block (1) is also inserted inside the fastening connector, and the fastening connector clamps and fixes the basalt fiber connection block (1) and the basalt fiber purlin (11) by means of bolts; the basalt fiber connection block (1) is connected to the photovoltaic panel (2).

6. The energy-consuming basalt fiber photovoltaic support without hole connection according to claim 5 is characterized in that: The fastening connector comprises a first steel connecting plate (9) and a second steel connecting plate (10) of the same structure; the first steel connecting plate (9) and the second steel connecting plate (10) are respectively located on both sides of the basalt fiber purlin (11) and the basalt fiber connecting block (1) and are arranged in a staggered manner, and the top and bottom of the first steel connecting plate (9) and the second steel connecting plate (10) are fastened by bolts, so that the basalt fiber purlin (11) and the basalt fiber connecting block (1) are clamped and fixed between the first steel connecting plate (9) and the second steel connecting plate (10).

7. The energy-consuming basalt fiber photovoltaic support without hole connection according to claim 5 is characterized in that: The basalt fiber connection block (1) is a connection block with a C-shaped cross section. One end of the basalt fiber connection block (1) is connected to the photovoltaic panel (2) by bolts, and the other end is inserted into the fastening connector.

8. The energy-consuming basalt fiber photovoltaic support without hole connection according to claim 1, characterized in that: The diagonal braces (6) are arranged at both ends of the basalt fiber purlin (11); and the basalt fiber rod (12) is arranged in the middle of the basalt fiber purlin (11).

9. The energy-consuming basalt fiber photovoltaic support without hole connection according to claim 8, characterized in that: Both ends of the basalt fiber purlin (11) are connected to diagonal braces (6) of different lengths.

10. The energy-consuming basalt fiber photovoltaic support without hole connection according to claim 1, characterized in that: The column (8) adopts a cylindrical concrete foundation structure; the embedded connecting steel plate (13) is fixed in the column (8) by pouring with welded steel bars.

Citation Information

Patent Citations

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    CN115664304A

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