Tunnel construction dust suppression atomization system

By using support components composed of inflatable beams and air pumps, the atomization nozzle of the dust-suppressing atomization system is quickly built and moved, which solves the problems of cumbersome construction and inconvenient movement in the existing technology, and achieves the effect of rapid construction and efficient movement. .

CN119491738AActive Publication Date: 2025-02-21JIANGHAN UNIVERSITY
View PDF 9 Cites 0 Cited by

Patent Information

Application Number
CN202411561152.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-02-21
Estimated Expiration
2044-11-04

AI Technical Summary

Technical Problem

The construction process of existing tunnel construction dust suppression atomization system is cumbersome, slow to disassemble and assembly, and poor movement convenience.

Method used

Using a support component composed of an inflatable beam and an air pump, the inflatable beam can expand and fit the inner wall of the tunnel or shrink, and quickly switch the state through the air pump to support the installation and movement of the atomizing nozzle.

Benefits of technology

The support structure of the atomized nozzle is quickly built through inflation, which simplifies the construction process, improves the speed and movement convenience, and reduces manpower consumption.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119491738A_ABST
    Figure CN119491738A_ABST
Patent Text Reader

Abstract

The invention discloses a tunnel construction dust suppression atomization system which comprises a supporting assembly and an atomization assembly, the supporting assembly comprises an inflation beam and an air pump, the inflation beam has a first state in which the inflation beam is filled with air and expands and is attached to the inner wall of a tunnel and a second state in which the inflation beam is evacuated to enable the inflation beam to contract, and the air pump communicates with the inflation beam; the inflation beam is controlled to be switched between the first state and the second state through the air pump. The atomization assembly comprises a water pump, a water supply pipe and a plurality of atomization nozzles, the atomization nozzles are arranged on the inflation beam, the water supply pipe is communicated with the water pump and the atomization nozzles, and the water pump presses water into the water supply pipe so that the atomization nozzles can spray mist. According to the dust suppression and atomization system for tunnel construction, a supporting structure of the atomization nozzle can be rapidly built in an inflation mode, the disassembly and assembly time of the dust suppression and atomization system for tunnel construction is saved, and the dust suppression and atomization system for tunnel construction can be rapidly disassembled and assembled for use along with advancing of a tunnel working face.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of dust suppression, and in particular to a dust suppression atomization system for tunnel construction. Background Art

[0002] A large amount of dust will be generated during tunnel construction, and the tunnel atomization system can be used to release water mist to suppress the dust.

[0003] The existing tunnel atomization system can be found in the patent with publication number CN108678800B, which discloses a tunnel health dust removal device and dust removal method, which includes a door-shaped frame and an arched mist supply pipe arranged inside and outside, and the arched mist supply pipe is connected to the door-shaped frame through a support rod, and a number of evenly spaced spray heads are installed on the arched mist supply pipe, and the water mist sprayed by the spray head can suppress dust. However, the above-mentioned tunnel atomization system needs to build a support structure for the spray head, and the disassembly and assembly steps of the support structure are extremely cumbersome and require a lot of manpower.

[0004] Therefore, how to improve the speed of setting up the dust suppression atomization system for tunnel construction is a technical problem that needs to be solved urgently. Summary of the invention

[0005] The purpose of the present invention is to overcome the above technical deficiencies and propose a tunnel construction dust suppression atomization system to solve the technical problems in the prior art of slow disassembly and assembly and poor mobility of the tunnel construction dust suppression atomization system.

[0006] In order to achieve the above technical objectives, the present invention adopts the following technical solutions: The present invention provides a tunnel construction dust suppression atomization system, which comprises: A support assembly, comprising an inflatable beam and an air pump, wherein the inflatable beam has a first state in which the inflatable beam is filled with gas to expand and fit the inner wall of the tunnel, and has a second state in which the internal gas is emptied to shrink the inflatable beam, and the air pump is connected to the inflatable beam to control the inflatable beam to switch between the first state and the second state; and The atomizing assembly comprises a water pump, a water supply pipe and a plurality of atomizing nozzles. The plurality of atomizing nozzles are arranged on the inflatable beam. The water supply pipe is respectively connected to the water pump and the plurality of atomizing nozzles. The water pump presses water into the water supply pipe so that the atomizing nozzles spray water mist.

[0007] In some embodiments, the atomization assembly further includes a water tank, and the water inlet end of the water pump is connected to the water tank.

[0008] In some embodiments, the atomization assembly further includes a filter, and the filter is installed at the water inlet end of the water pump.

[0009] In some embodiments, one end of the water supply pipe away from the water pump is connected to the water tank.

[0010] In some embodiments, the atomization assembly includes a regulating valve, which is installed between the end of the water supply pipe away from the water pump and the water tank, and the pressure in the water supply pipe is adjusted by adjusting the opening of the regulating valve.

[0011] In some embodiments, the filter comprises a plurality of stacked filter screens.

[0012] In some embodiments, the water supply pipe includes multiple unit pipes and a plurality of three-way joints, the plurality of three-way joints are connected to a plurality of atomizing nozzles one by one, the multiple unit pipes are arranged at intervals between the plurality of three-way joints, and the two ends of the unit pipe are respectively connected to two adjacent three-way joints.

[0013] In some embodiments, the unit tube and the three-way connector are connected by a quick-plug connection.

[0014] In some embodiments, the contact surface between the inflatable beam and the tunnel is provided with an anti-skid and wear-resistant layer.

[0015] In some embodiments, a side of the inflatable beam facing away from the anti-slip and wear-resistant layer has a cable tie, and the cable tie is used to tie the water supply pipe to connect the water supply pipe and the inflatable beam to each other.

[0016] First, the air pump can be used to fill the inflatable beam with gas, so that the inflatable beam switches from the second state to the first state, so that the inflatable beam fits the inner wall of the tunnel. Since the atomizing nozzle is arranged on the inflatable beam, the atomizing nozzle can be set up near the inner wall of the tunnel. The water pump supplies water to the atomizing nozzle through the water supply pipe, and finally the dust can be suppressed by spraying in the tunnel. The above-mentioned tunnel construction dust suppression atomization system can quickly build the support structure of the atomizing nozzle by inflation. Compared with the traditional support structure that needs to be disassembled and assembled, its construction process is simple and fast, which improves the speed of building the tunnel construction dust suppression atomization system. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of a dust suppression atomization system for tunnel construction provided by an embodiment of the present invention; Figure 2 is a schematic structural diagram of an atomization assembly provided by an embodiment of the present invention; Figure 3 is a schematic structural diagram of a water supply pipe provided by an embodiment of the present invention; Explanation of the reference numerals: support assembly 100 , inflatable beam 110 , air pump 120 , atomizing assembly 200 , water pump 210 , water supply pipe 220 , unit pipe 221 , three-way joint 222 , atomizing nozzle 230 , water tank 240 , filter 250 , regulating valve 260 . DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0019] In order to solve the technical problem of how to improve the speed of building a dust suppression atomization system for tunnel construction, the present invention provides a tunnel construction dust suppression atomization system. The above-mentioned tunnel construction dust suppression atomization system can quickly build a supporting structure of the atomizing nozzle 230 by inflation, thereby improving the speed of building the tunnel construction dust suppression atomization system.

[0020] It should be noted that the tunnel construction dust suppression atomization system of the present invention is used for but not limited to tunnel construction, etc. For the convenience of explanation, in the present invention, only the application of the tunnel construction dust suppression atomization system to tunnel construction is used as an example for explanation, and the principle of applying the tunnel construction dust suppression atomization system to other types of equipment is essentially the same as the principle applied to tunnel construction, which will not be repeated here.

[0021] See also Figure 1 , Figure 1 The structure diagram of the tunnel construction dust suppression atomization system in one embodiment of the present invention is shown in FIG. The tunnel construction dust suppression atomization system includes a support assembly 100 and an atomization assembly 200. The support assembly 100 includes an inflatable beam 110 and an air pump 120. The inflatable beam 110 has a first state in which the internal gas is filled and expanded and fits the inner wall of the tunnel, and has a second state in which the internal gas is emptied to shrink the inflatable beam 110. The air pump 120 is connected to the inflatable beam 110, and the inflatable beam 110 is controlled by the air pump 120 to switch between the first state and the second state. The atomization assembly 200 includes a water pump 210, a water supply pipe 220, and a plurality of atomization nozzles 230. The plurality of atomization nozzles 230 are arranged on the inflatable beam 110. The water supply pipe 220 is respectively connected to the water pump 210 and the plurality of atomization nozzles 230. The water pump 210 presses water into the water supply pipe 220 so that the atomization nozzles 230 spray water mist.

[0022] In this embodiment, firstly, the air pump 120 is used to fill the air into the inflatable beam 110, so that the inflatable beam 110 is switched from the second state to the first state, so that the inflatable beam 110 fits the inner wall of the tunnel. Since the atomizing nozzle 230 is arranged on the inflatable beam 110, the atomizing nozzle 230 can be set up near the inner wall of the tunnel, and the water pump 210 sprays water to the atomizing nozzle 230 through the water supply pipe 220, and finally water mist can be sprayed in the tunnel to suppress dust. The above-mentioned tunnel construction dust suppression atomization system can quickly build the support structure of the atomizing nozzle 230 by means of inflation, and its construction process is simple and fast, which improves the rapidity of building the tunnel construction dust suppression atomization system.

[0023] In some of the embodiments, the atomization assembly 200 further includes a water tank 240 , and a water inlet end of the water pump 210 is connected to the water tank 240 .

[0024] In this embodiment, the water tank 240 is used to store water, and the water inlet end of the water pump 210 is connected to the water tank 240. The water pump 210 can extract the water stored in the water tank 240, and then the water pump 210 pressurizes the water to the water supply pipe.

[0025] It should be noted that in order to obtain a more ideal atomization effect, in some embodiments, the atomization component 200 also includes a medicine tank, which stores an active surfactant. The medicine tank introduces the active surfactant into the water tank 240, and the water and the active surfactant are mixed with each other to form an atomized liquid. The atomized liquid is sprayed through the atomizing nozzle 230 to form a bubble mist, which increases the residence time of the bubble droplets in the air, thereby increasing the probability of the bubble droplets capturing dust, thereby obtaining a more ideal atomization effect.

[0026] In some embodiments, the atomizing assembly 200 further includes a filter 250 , which is installed at the water inlet end of the water pump 210 .

[0027] In this embodiment, since the filter 250 is installed at the water inlet end of the water pump 210 , it can effectively prevent impurities in the water tank 240 from entering the water supply pipe 220 , thereby preventing the impurities from clogging the atomizing nozzle 230 .

[0028] Any embodiment of the filter 250 that can filter impurities is feasible. In some embodiments, the filter 250 includes a plurality of stacked filter screens.

[0029] In this embodiment, impurities in the water are filtered layer by layer through stacked filter screens, thereby obtaining a more ideal filtering efficiency.

[0030] In some embodiments, one end of the water supply pipe 220 away from the water pump 210 is connected to the water tank 240 .

[0031] In this embodiment, since the end of the water supply pipe 220 away from the water pump 210 is connected to the water tank 240 , excess water in the water supply pipe 220 can flow back to the water tank 240 .

[0032] In some embodiments, the atomizing assembly 200 includes a regulating valve 260 , which is installed at one end of the water supply pipe 220 away from the water pump 210 . The pressure in the water supply pipe 220 is adjusted by adjusting the opening of the regulating valve 260 .

[0033] In this embodiment, since the flow rate of the water pump 210 pressurized water remains stable, the flow rate of the water supply pipe 220 returning to the water tank 240 can be changed by changing the opening of the regulating valve 260, thereby changing the pressure in the water supply pipe 220 and changing the atomization pressure of the water mist sprayed by the atomizing nozzle 230.

[0034] Based on the above embodiments, in some of the embodiments, the water supply pipe 220 includes a plurality of unit pipes 221 and a plurality of three-way joints 222, the plurality of three-way joints 222 are connected to a plurality of atomizing nozzles 230 one by one, the plurality of unit pipes 221 are arranged at intervals between the plurality of three-way joints 222, and the two ends of the unit pipe 221 are respectively connected to two adjacent three-way joints 222.

[0035] In some embodiments, the unit tube 221 and the three-way connector 222 are connected by quick-connection.

[0036] In this embodiment, since the unit tube 221 and the three-way joint 222 are connected by a quick-insert connection, the unit tube 221 and the three-way joint 222 can be quickly connected or disassembled with each other, so as to facilitate the rapid disassembly and assembly between the unit tube 221 and the three-way joint 222.

[0037] In some of the embodiments, the contact surface between the inflatable beam 110 and the tunnel is provided with an anti-skid and wear-resistant layer.

[0038] In this embodiment, the protective wear-resistant layer is in direct contact with the inner wall of the tunnel. On the one hand, the protective wear-resistant layer has good wear resistance, which can prevent the inflatable beam 110 from being damaged by friction. On the other hand, it can increase the friction coefficient between the inflatable beam 110 and the inner wall of the tunnel, increase the friction between the inflatable beam 110 and the inner wall of the tunnel, and prevent the inflatable beam 110 from tipping over.

[0039] In some of the embodiments, a side of the inflatable beam 110 facing away from the anti-slip and wear-resistant layer has a cable tie, and the cable tie is used to tie the water supply pipe 220 so that the water supply pipe 220 and the inflatable beam 110 are connected to each other.

[0040] In this embodiment, the water supply pipe 220 and the air-filled beam 110 are bundled together by a cable tie, so that the air-filled beam 110 supports the water supply pipe 220 .

[0041] In some embodiments, a plurality of atomizing nozzles 230 are arranged along the length direction of the inflatable beam 110 .

[0042] In this embodiment, since the plurality of atomizing nozzles 230 are arranged along the length direction of the air-filled beam 110 , the atomizing nozzles 230 can spray into a larger tunnel space.

[0043] In order to better understand the present invention, the following Figures 1 to 3 The technical solution of the present invention is described in detail: First, the air pump 120 is used to fill the air in the inflatable beam 110, so that the inflatable beam 110 switches from the second state to the first state, so that the inflatable beam 110 fits the inner wall of the tunnel, and the inflatable beam 110 supports the strength of the water supply pipe 220 through the air volume, and is fixed to prevent tipping under the action of the anti-skid wear-resistant layer of the inflatable beam. Since the atomizing nozzle 230 is set on the side of the inflatable beam 110 away from the tunnel wall through the water supply pipe 220, the atomizing nozzle 230 can face the space inside the tunnel, the water tank 240 is used to store the atomized liquid, and the water inlet end of the water pump 210 is connected to the water tank 240. The water pump 210 can extract the atomized liquid in the water tank 240, and then the water pump 210 sends the atomized liquid to the water supply pipe 220, and finally the bubble mist can be sprayed in the tunnel to suppress dust. The above-mentioned tunnel construction dust suppression atomization system can quickly build the support structure of the atomizing nozzle 230 by inflation. Compared with the traditional support structure that needs to be disassembled and assembled, its construction process is simple, fast and easy to move.

[0044] The specific implementation of the present invention described above does not constitute a limitation on the protection scope of the present invention. Any other corresponding changes and modifications made based on the technical concept of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A tunnel construction dust suppression atomization system, used for tunnel construction dust suppression, characterized in that: include: A support assembly, comprising an inflatable beam and an air pump, wherein the inflatable beam has a first state in which the inflatable beam is filled with gas to expand and fit the inner wall of the tunnel, and has a second state in which the internal gas is emptied to shrink the inflatable beam, and the air pump is connected to the inflatable beam to control the inflatable beam to switch between the first state and the second state; and The atomizing assembly comprises a water pump, a water supply pipe and a plurality of atomizing nozzles. The plurality of atomizing nozzles are arranged on the inflatable beam. The water supply pipe is respectively connected to the water pump and the plurality of atomizing nozzles. The water pump presses water into the water supply pipe so that the atomizing nozzles spray water mist.

2. The tunnel construction dust suppression atomization system according to claim 1, characterized in that: The atomization assembly also includes a water tank, and the water inlet end of the water pump is connected to the water tank.

3. The tunnel construction dust suppression atomization system according to claim 2, characterized in that: The atomizing assembly further comprises a filter, and the filter is installed at the water inlet end of the water pump.

4. The tunnel construction dust suppression atomization system according to claim 3, characterized in that: One end of the water supply pipe away from the water pump is connected to the water tank.

5. The tunnel construction dust suppression atomization system according to claim 4, characterized in that: The atomizing assembly comprises a regulating valve, which is installed at one end of the water supply pipe away from the water pump, and the pressure in the water supply pipe is adjusted by adjusting the opening of the regulating valve.

6. The tunnel construction dust suppression atomization system according to claim 3, characterized in that: The filter comprises a plurality of stacked filter screens.

7. The tunnel construction dust suppression atomization system according to claim 1, characterized in that: The water supply pipe includes a plurality of unit pipes and a plurality of three-way joints, the plurality of three-way joints are connected to the plurality of atomizing nozzles one by one, the plurality of unit pipes are arranged between the plurality of three-way joints at intervals, and the two ends of the unit pipe are respectively connected to two adjacent three-way joints.

8. The tunnel construction dust suppression atomization system according to claim 7, characterized in that: The unit pipe and the three-way connector are connected to each other by quick plugging.

9. The tunnel construction dust suppression atomization system according to claim 1, characterized in that: The contact surface between the inflatable beam and the tunnel is provided with an anti-skid and wear-resistant layer.

10. The tunnel construction dust suppression atomization system according to claim 9, characterized in that: A side of the inflatable beam facing away from the anti-slip and wear-resistant layer is provided with a cable tie, and the cable tie is used to bundle the water supply pipe so that the water supply pipe and the inflatable beam are connected to each other.

Citation Information

Patent Citations

  • A tunnel curing dust removal device and method

    CN108678800B

  • Tunnel lining maintenance device and splicing method thereof

    CN111188636A

  • Spraying device for tunnel maintenance and construction method

    CN114483099A

  • Air purifying device for tunnel construction

    CN204098950U

  • Spraying dust prevention device for roadway dust fall

    CN216811763U