Fabricated concrete integrated toilet and production and construction method thereof

Abstract

The invention relates to the technical field of integrated toilets, in particular to a fabricated concrete integrated toilet and a production construction method thereof.The integrated toilet comprises a top plate and a bottom plate which are arranged at the upper end and the lower end, and a wall body is installed between the top plate and the bottom plate; the wall body adopts a plurality of ceramsite concrete light wall plates, and one ceramsite concrete light wall plate is mounted on a bearing wall; according to the fabricated concrete integrated toilet and the production and construction method thereof, a prefabricated structure is adopted, extra building space is not occupied, the prefabrication rate is high, the overall prefabrication rigidity is large, and safety is good; the on-site construction efficiency can be improved, the building space utilization rate is high, the waterproofness is good, and the cost is low.

Description

Technical Field

[0001] The invention relates to the technical field of integrated toilets, and in particular to an assembled concrete integrated toilet and a production and construction method thereof. Background Art

[0002] With the in-depth development of prefabricated buildings, the demand for prefabricated integrated toilets has become increasingly prominent. The cast-in-place construction method has a long construction period, high pollution, difficulty in quality control, low construction efficiency, and frequent leakage problems. Traditional prefabricated integrated toilets also have shortcomings in design and construction. For example, the embedded design of toilet modules occupies more building plane space; the drainage pipes are laid from under the waterproof chassis, occupying a large amount of indoor clearance; the durability, comfort and safety of light steel keel toilets are not high, and the cost is too high; the on-site pouring volume of prefabricated concrete toilets with composite wall panels is large and the period is still long, which restricts the on-site construction efficiency.

[0003] To sum up, considering the need to improve the on-site construction efficiency of the bathroom and improve the utilization rate of the building space; in view of this, we propose an assembled concrete integrated bathroom and its production and construction method. Summary of the invention

[0004] The purpose of the present invention is to solve the deficiencies mentioned in the above background technology and to provide an assembled concrete integrated toilet and a production and construction method thereof.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] An assembled concrete integrated toilet, the integrated toilet comprising a top plate and a bottom plate arranged at the upper and lower ends, a wall body being installed between the top plate and the bottom plate;

[0007] The wall body adopts multiple ceramsite concrete lightweight wall panels, and one side of the ceramsite concrete lightweight wall panels is installed on the load-bearing wall.

[0008] Preferably, a plurality of evenly distributed metal corrugated pipes are installed in the load-bearing wall.

[0009] Preferably, a seam plate is provided between the load-bearing wall and the ceramsite concrete lightweight wall panel connected to one side, and a power supply junction box is provided on the load-bearing wall.

[0010] Preferably, the chassis is provided with wall buttresses and tongues and grooves for increasing the water seepage path, and the chassis is provided with a caisson on one side of the load-bearing wall, an embedded cavity is provided at the caisson, and a pier block for connecting the corresponding expanded clay concrete lightweight wall panel is provided in the embedded cavity.

[0011] Preferably, the top plate is provided with a plate lowering groove near the load-bearing wall side.

[0012] Preferably, composite beams and prefabricated beams are installed around the top plate, and the composite beams are provided with beam top notches for installing connecting steel bars.

[0013] Preferably, a horizontal seam with a thickness of 15-30 mm is provided at the bottom of the chassis.

[0014] Preferably, a drainage riser is installed at the drop plate trough.

[0015] A production and construction method for an assembled concrete integrated toilet, the specific steps of the production and construction method are:

[0016] Step 1: Make the chassis through the mold, place the steel cage in the mold and pour the UHPC concrete, setting the chassis thickness to 20-50mm;

[0017] Step 2: After the chassis is demoulded and formed, wooden or aluminum molds are used to support the wall and top plate formwork and install the steel cage. The water and electricity pipelines integrated in the wall and top plate are electrically connected to the power supply junction box;

[0018] Step 3: After the overall concrete pouring of the bathroom is completed, the interior is decorated and the bathroom is completed;

[0019] Step 4: Carry out on-site construction and installation of the bathroom. Install it on the load-bearing wall and apply horizontal seam mortar on the bottom to improve the connection strength and integrity.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The assembled concrete integrated toilet and its production and construction method adopt a prefabricated structure, do not occupy additional building space, have a high prefabrication rate, large overall prefabrication rigidity, and good safety; they are conducive to improving on-site construction efficiency, have a high building space utilization rate, good waterproof properties, and low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0023] Figure 1 This is one of the overall structural schematic diagrams of the present invention;

[0024] Figure 2 This is the second schematic diagram of the overall structure of the present invention;

[0025] Figure 3 It is a schematic diagram of the chassis of the present invention.

[0026] The meaning of each number in the figure is:

[0027] 1. Air conditioning support plate; 2. Load-bearing wall; 3. Seam board; 4. Metal corrugated pipe; 5. Ceramic aggregate concrete lightweight wallboard;

[0028] 6. chassis; 61. wall buttress; 62. tongue and groove; 63. caisson; 64. embedded cavity; 65. pier block;

[0029] 7. Horizontal seam; 8. Top plate; 81. Drop plate groove; 9. Composite beam; 10. Drainage riser; 11. Notch on top of beam; 12. Prefabricated beam; 13. Power supply junction box. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0031] See also Figure 1-3 The present invention describes the above technical solution in detail through the following embodiments:

[0032] An assembled concrete integrated toilet, such as Figure 1 and Figure 2 As shown, the integrated toilet includes a top plate 8 and a bottom plate 6 arranged at the upper and lower ends, and a wall body is installed between the top plate 8 and the bottom plate 6. In this embodiment, the wall body adopts a ceramsite concrete lightweight wall panel 5, and the wall body is a non-load-bearing wall. In other embodiments, the wall body can also adopt lightweight environmentally friendly materials such as fiber cement and recycled aggregate concrete to reduce the overall dead weight. When implementing the installation, it is necessary to install a ceramsite concrete lightweight wall panel 5 on the load-bearing wall 2 to obtain a fixed installation structure.

[0033] In this embodiment, evenly distributed metal bellows 4 are installed in the load-bearing wall 2, and the metal bellows 4 provides a hollow structure, which is convenient for connecting the wall body by inserting steel bars and completing rapid installation construction operations by pouring concrete in the hollow; in this embodiment, a seam plate 3 is provided between the load-bearing wall 2 and the connected ceramsite concrete lightweight wall panel 5 for partition, and a power supply junction box 13 is provided on the load-bearing wall 2 for providing power wiring.

[0034] like Figure 3In the structure shown, a wall buttress 61 and a groove 62 for increasing the water seepage path are provided on the chassis 6. Reinforcement can be applied to the wall buttress 61 to maintain the integrity of the connection with the wall body. A caisson 63 is provided on the chassis 6 on one side of the load-bearing wall 2. An embedded cavity 64 is provided at the caisson 63. A pier 65 for connecting the corresponding ceramsite concrete lightweight wall panel 5 is provided in the embedded cavity 64. The embedded cavity 64 is located at the pier 65 to install a drain pipe and an exhaust pipe to avoid leakage at the pipe opening. The chassis 6 of this embodiment is cast and formed with a thin layer of ultra-high performance concrete UHPC to ensure the strength of the chassis while reducing weight and waterproofing. A horizontal seam 7 with a thickness of 20 mm is applied between the bottom of the chassis 6 and the ground.

[0035] In order to obtain a stable connection and fixing structure, Figure 1 and Figure 2 In the structure shown, a drop plate groove 81 is provided on the top plate 8 near the load-bearing wall 2, and composite beams 9 and precast beams 12 are installed around the top plate 8. The composite beams 9 are provided with a beam top notch 11 for installing connecting steel bars. The drop plate groove 81 and the beam top notch 11 both need to be poured with concrete, and are a concrete connection point. A drainage riser 10 is installed at the drop plate groove 81.

[0036] The production and construction method of the assembled concrete integrated toilet in this embodiment comprises the following specific steps:

[0037] Step 1: First, prepare a mold, and use the mold to make the chassis 6. Place a steel cage in the mold and pour UHPC concrete. Limit the mold demoulding angle to about 1:10 to facilitate demoulding. The mold can be a high-strength mold such as a steel mold to ensure the high precision requirements of the chassis.

[0038] Step 2: After the chassis 6 is demoulded, a wooden or aluminum mold is used to support the wall, top plate 8 and air conditioning support plate 1 template and install the steel cage. The water and electricity pipelines integrated in the wall and top plate 8 are electrically connected to the power supply junction box 13;

[0039] Step 3: After the overall concrete pouring of the bathroom is formed, the interior is decorated with a high degree of integration and industrialization. After the decoration is completed, the bathroom product is completed;

[0040] Step 4: Hoist and transport the bathroom. Use a hanger for multi-point balanced lifting to improve safety. Use a bottom bracket for storage and transportation to avoid damage to the chassis. Carry out on-site construction and installation of the bathroom, install it on the load-bearing wall 2, and apply horizontal seam 7 mortar on the bottom to improve connection strength and integrity.

[0041] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.

[0042] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features.

[0043] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.

Claims

1. An assembled concrete integrated toilet, characterized in that: The integrated toilet comprises a top plate (8) and a bottom plate (6) arranged at the upper and lower ends, and a wall is installed between the top plate (8) and the bottom plate (6); The wall body adopts multiple ceramsite concrete lightweight wall panels (5), and one side of the ceramsite concrete lightweight wall panel (5) is installed on the load-bearing wall (2).

2. The assembled concrete integrated toilet according to claim 1, characterized in that: A plurality of evenly distributed metal corrugated pipes (4) are installed in the load-bearing wall (2).

3. The assembled concrete integrated toilet according to claim 1, characterized in that: A seam plate (3) is provided between the load-bearing wall (2) and the ceramsite concrete lightweight wallboard (5) connected to one side, and a power supply junction box (13) is provided on the load-bearing wall (2).

4. The assembled concrete integrated toilet according to claim 3, characterized in that: The chassis (6) is provided with a wall buttress (61) and a tongue and groove (62) for increasing a water seepage path, and the chassis (6) is provided with a caisson (63) on one side of the load-bearing wall (2), and an embedded cavity (64) is provided at the caisson (63), and a pier block (65) for connecting to the corresponding ceramsite concrete lightweight wallboard (5) is provided in the embedded cavity (64).

5. The assembled concrete integrated toilet according to claim 1, characterized in that: The top plate (8) is provided with a plate lowering groove (81) on the side close to the load-bearing wall (2).

6. The assembled concrete integrated toilet according to claim 1, characterized in that: Composite beams (9) and prefabricated beams (12) are installed around the top plate (8), and the composite beams (9) are provided with beam top notches (11) for installing connecting steel bars.

7. The assembled concrete integrated toilet according to claim 1, characterized in that: The bottom of the chassis (6) is provided with a horizontal seam (7) with a thickness of 15-30 mm.

8. The assembled concrete integrated toilet according to claim 5, characterized in that: A drainage riser (10) is installed at the drop plate groove (81).

9. A production and construction method for an assembled concrete integrated toilet, applicable to the assembled concrete integrated toilet according to any one of claims 1 to 8, characterized in that: The specific steps of the production and construction method are: Step 1: Make a chassis (6) by using a mold, place a steel cage in the mold and then pour UHPC concrete, setting the thickness of the chassis (6) to 20-50 mm; Step 2: After the chassis (6) is demoulded, a wooden mold or an aluminum mold is used to support the wall body and the top plate (8) template and install the steel cage, and the water and electricity pipelines integrated in the wall body and the top plate (8) are electrically connected to the power supply junction box (13); Step 3: After the overall concrete pouring of the bathroom is completed, the interior is decorated and the bathroom is completed; Step 4: Carry out on-site construction and installation of the bathroom, install it on the load-bearing wall (2), and apply horizontal seam (7) mortar on the bottom surface to improve the connection strength and integrity.

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