Small-size super-thick conductive wrapping foam machine pasting roll material processing technology

By accurately measuring and adjusting the raw materials of conductive wrap foam and optimizing the cutting and assembly steps, the problems of low processing efficiency and unstable product quality in the existing technology are solved, and high-precision cutting and efficient assembly are achieved, and product quality and production efficiency are improved.

CN119610695APending Publication Date: 2025-03-14DONGGUAN MAXRON IOT TECH CO LTD
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Patent Information

Application Number
CN202411767582.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

During the existing conductive wrap foam processing, due to the diverse raw materials, low cutting accuracy and cumbersome assembly steps, the processing efficiency and unstable product quality are particularly prominent. The problems are particularly prominent when dealing with small-size, ultra-thick conductive wrap foam.

Method used

By accurately measuring the length, width and height dimensions of conductively wrapped foam raw materials, determine the main factors affecting the cutting effect, and adjust the direction of the raw material to make the maximum dimension perpendicular to the cutting direction, optimize the cutting and assembly steps, improve the cutting accuracy and material utilization, and simplify the assembly process.

Benefits of technology

It improves cutting accuracy and assembly efficiency, reduces waste materials, reduces production costs, and ensures the stability and reliability of product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of conductive wrapping foam machine roll material processing, in particular to a small-size super-thick conductive wrapping foam machine roll material processing technology which comprises the following steps: a) measuring the length, width and height of a conductive wrapping foam raw material; b) comparing the measured length, width and height, and determining main factors influencing the cutting effect; c) adjusting the direction of the conductive wrapping foam raw material; d) verifying the effect after the direction of the conductive wrapping foam raw material is adjusted; e) cutting the conductive wrapping foam raw material; (f) loading the conductive wrapping foam monomer into a loading jig, and covering the loading jig with a release film; g) applying pressure to the release film, and adhering the conductive adhesive layer (12) wrapping the foam monomer in a conductive manner to the release film, h) vertically lifting the release film, and completing the assembly of the coil stock. Through the steps of accurate measurement, optimized cutting and assembly, the beneficial effects of improving the cutting precision, optimizing the material utilization rate, improving the assembly efficiency and ensuring the product quality are realized.
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Description

Technical Field

[0001] The invention relates to the technical field of conductive wrapped foam machine-mounted coil material processing, and in particular to a small-size ultra-thick conductive wrapped foam machine-mounted coil material processing technology. Background Art

[0002] In the existing conductive wrapping foam processing, due to the various raw material sizes, low cutting precision and complicated assembly steps, the processing efficiency is often low and the product quality is unstable. These problems are particularly prominent when processing small-sized and ultra-thick conductive wrapping foam.

[0003] Traditional cutting methods often make it difficult to ensure that the cut monomer has a regular shape and smooth edges, which not only affects the use of the product, but also increases production costs.

[0004] Therefore, there is an urgent need for a small-size ultra-thick conductive wrapped foam machine-mounted coil processing technology that can solve the above-mentioned problems in order to improve processing efficiency and product quality. Summary of the invention

[0005] The purpose of the present invention is to address the deficiencies in the prior art and provide a small-size and ultra-thick conductive wrapped foam machine-mounted coil processing technology, which achieves the beneficial effects of improving cutting accuracy, optimizing material utilization, improving assembly efficiency and ensuring product quality through precise measurement, and optimizing cutting and assembly steps.

[0006] To achieve the above-mentioned purpose, a small-size ultra-thick conductive wrapped foam machine-mounted coil processing process of the present invention comprises the following steps:

[0007] a) Provide the conductive wrapped foam raw materials and measure the length, width and height of the conductive wrapped foam raw materials;

[0008] b) Compare the measured length, width and height, and determine the largest dimension as the main factor affecting the cutting effect;

[0009] c) According to the main factors affecting the cutting effect, adjust the direction of the conductive wrapped foam raw material so that the dimension of the main factor is perpendicular to the cutting direction;

[0010] d) Before actually cutting the conductive wrapped foam raw material, verify the effect of the direction adjustment of the conductive wrapped foam raw material;

[0011] e) cutting the conductive wrapped foam raw material along the adjusted direction of the conductive wrapped foam raw material to obtain a conductive wrapped foam monomer with a regular shape and a smooth edge;

[0012] f) Arrange the cut conductive wrapped foam monomers in the same direction in sequence with the conductive adhesive layer of the conductive wrapped foam monomers facing upwards, load multiple rows of conductive wrapped foam monomers into a loading fixture, and cover them with release films so that the release films cover the conductive adhesive layers of the multiple rows of conductive wrapped foam monomers;

[0013] g) applying pressure to the release film, the conductive wrapped foam monomer is elastically compressed so that the conductive adhesive layer of the conductive wrapped foam monomer adheres to the release film;

[0014] h) Lift the release film vertically to complete the roll assembly.

[0015] Preferably, when comparing the length, width and height, if L > W > H, the maximum dimension is the length; if W > L > H, the maximum dimension is the width; if H > L and H > W, the maximum dimension is the height.

[0016] Preferably, when adjusting the direction of the conductive wrapped foam raw material, if the maximum dimension is height, the direction of the conductive wrapped foam raw material is adjusted so that the height direction is perpendicular to the cutting direction.

[0017] Preferably, verifying the effect of the adjusted direction of the conductive wrapped foam raw material includes using simulation software to perform virtual cutting or making physical samples to perform actual cutting tests.

[0018] Preferably, the charging jig further comprises a quick-rebound component, an upper pressing plate and a lower pressing plate;

[0019] The interior of the loading jig is provided with a plurality of loading slots for loading foam, and both sides of the loading jig are provided with limiting structures for limiting the release film;

[0020] The lower pressing plate is used to carry the conductive wrapped foam raw material;

[0021] The loading jig is arranged above the lower pressing plate;

[0022] The quick rebound member is arranged at the bottom of the charging fixture and is used to abut against the lower pressing plate;

[0023] The upper pressing plate is arranged on the charging fixture body and is used for pressing and holding the release film.

[0024] Preferably, a plurality of the charging troughs are evenly spaced and arranged inside the charging fixture;

[0025] A hand-held portion is provided at one end of the charging jig, and a positioning groove is penetrated and provided at one end of the charging jig away from the hand-held portion.

[0026] Preferably, the limiting structure includes at least two limiting edges, and the two limiting edges are respectively arranged on the edges of both sides of the charging fixture.

[0027] Preferably, the angle between the limiting edge and the charging fixture is 85°-110°.

[0028] Preferably, before the conductive wrapped foam raw material is actually cut, an adhesive bottom supporting film is arranged below the conductive wrapped foam raw material, and the adhesive bottom supporting film is bonded to the bottom of the conductive wrapped foam raw material;

[0029] The adhesive bottom supporting film is provided with a bending portion, and the bending portion is bonded to the conductive adhesive layer of the conductive wrapping foam raw material.

[0030] Beneficial effects of the present invention: The present invention improves cutting accuracy by accurately measuring the length (L), width (W), and height (H) of the conductive wrapped foam raw material (1), determining the main factors affecting the cutting effect, and adjusting the direction of the raw material accordingly, so that the maximum dimension during cutting is perpendicular to the cutting direction (K). This step greatly improves the accuracy and precision of cutting, ensuring that the conductive wrapped foam monomer (11) has a regular shape and smooth edges;

[0031] Optimize material utilization. Due to the improvement of cutting accuracy, the waste generated by inaccurate cutting is reduced, thereby improving the utilization rate of raw materials and reducing production costs;

[0032] To improve assembly efficiency, the cut conductive wrapped foam monomers (11) are arranged in the same direction, multiple rows of conductive wrapped foam monomers are loaded into a loading fixture, and covered with a release film. This step simplifies the assembly process and improves assembly efficiency. At the same time, the elastic compression characteristics of the conductive wrapped foam are utilized to make the conductive adhesive layer firmly adhere to the release film, thereby ensuring the stability and reliability of the roll assembly;

[0033] To ensure product quality, the entire processing technology pays attention to detail control. From measurement, cutting to assembly, each step is carefully designed and strictly operated, thus ensuring the quality and stability of the final product. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a flow chart of the working steps of the present invention.

[0035] Figure 2 It is a schematic diagram of cutting the conductive wrapped foam raw material of the present invention.

[0036] Figure 3 It is a schematic diagram of assembling the conductive wrapped foam monomer of the present invention.

[0037] Figure 4 It is a schematic diagram of the structure of the charging fixture of the present invention in a disassembled state.

[0038] Figure 5 It is a schematic diagram of the charging fixture structure of the present invention.

[0039] Reference numerals include:

[0040] 1. Conductive wrapped foam raw material; 11. Conductive wrapped foam monomer; 12. Conductive adhesive layer; 2. Loading fixture; 21. Loading trough; 22. Limiting structure; 221. Limiting edge; 23. Handhold; 24. Positioning groove; 3. Quick rebound part; 4. Upper pressing plate; 5. Lower pressing plate; 6. Adhesive bottom film; 61. Bending part; L, length; W, width; H, height; K, cutting direction. DETAILED DESCRIPTION

[0041] The present invention is described in detail below with reference to the accompanying drawings.

[0042] See also Figures 1 to 5 As shown, a small-size ultra-thick conductive wrapped foam machine-mounted coil processing process of the present invention comprises the following steps:

[0043] a) Provide a conductive wrapped foam raw material 1, and measure the length L, width W, and height H of the conductive wrapped foam raw material 1;

[0044] b) Compare the measured length L, width W, and height H, and determine the largest dimension as the main factor affecting the cutting effect;

[0045] c) According to the main factors affecting the cutting effect, the direction of the conductive wrapped foam raw material 1 is adjusted so that the dimension of the main factor is perpendicular to the cutting direction K;

[0046] d) before actually cutting the conductive wrapped foam raw material 1, verifying the effect of the direction adjustment of the conductive wrapped foam raw material 1;

[0047] e) cutting the conductive wrapped foam raw material 1 along the adjusted direction of the conductive wrapped foam raw material 1 to obtain a conductive wrapped foam monomer 11 with a regular shape and a smooth edge;

[0048] f) Arrange the cut conductive wrapped foam monomers 11 in the same direction in sequence with the conductive adhesive layer 12 of the conductive wrapped foam monomers 11 facing upward, load multiple rows of conductive wrapped foam monomers 11 into the loading fixture 2, and cover them with release film so that the release film covers the conductive adhesive layer 12 of the multiple rows of conductive wrapped foam monomers 11;

[0049] g) applying pressure to the release film, the conductive wrapped foam monomer 11 is elastically compressed so that the conductive adhesive layer 12 of the conductive wrapped foam monomer 11 adheres to the release film;

[0050] H) Lift the release film vertically to complete the roll assembly.

[0051] Improve cutting accuracy by accurately measuring the length L, width W, and height H of the conductive wrapped foam raw material 1, and determine the main factor affecting the cutting effect, namely the maximum dimension, and then adjust the direction of the raw material accordingly, so that the maximum dimension is perpendicular to the cutting direction K during cutting. This step greatly improves the accuracy and precision of cutting, ensuring that the conductive wrapped foam monomer 11 has a regular shape and smooth edges.

[0052] Optimize material utilization. Due to the improved cutting accuracy, the waste caused by inaccurate cutting is reduced, thereby improving the utilization rate of raw materials and reducing production costs.

[0053] To improve assembly efficiency, the cut conductive wrapped foam monomers 11 are arranged in the same direction, multiple rows of conductive wrapped foam monomers 11 are loaded into the loading fixture 2, and covered with a release film. This step simplifies the assembly process and improves assembly efficiency. At the same time, the elastic compression characteristics of the conductive wrapped foam are used to make the conductive adhesive layer 12 firmly adhere to the release film, ensuring the stability and reliability of the roll assembly.

[0054] To ensure product quality, the entire processing technology pays attention to detail control. From measurement, cutting to assembly, each step is carefully designed and strictly operated, thus ensuring the quality and stability of the final product.

[0055] When in use, by accurately measuring and adjusting the direction of the raw material, it is ensured that the maximum dimension during cutting is perpendicular to the cutting direction K, and the resistance encountered by the cutter during cutting will be relatively reduced because the shorter dimension of the material is cut at this time. In this way, the elastic deformation of the conductive wrapped foam along the cutting direction will be greatly reduced, thereby improving the cutting accuracy and efficiency. During the assembly process, the elastic compression characteristics of the conductive wrapped foam are used to make the conductive adhesive layer 12 firmly adhere to the release film, thereby achieving stable assembly of the roll material.

[0056] In summary, the small-size and ultra-thick conductive wrapped foam machine-mounted roll material processing technology achieves the beneficial effects of improving cutting accuracy, optimizing material utilization, improving assembly efficiency and ensuring product quality through precise measurement and optimized cutting and assembly steps.

[0057] In this embodiment, when comparing the length L, width W, and height H, if L > W > H, the maximum dimension is the length L; if W > L > H, the maximum dimension is the width W; if H > L and H > W, the maximum dimension is the height H.

[0058] Improve cutting accuracy. By accurately judging and determining the maximum size of the object, it can be ensured that in the subsequent processing or cutting process, the tool or equipment can be accurately operated along the direction of the maximum size, thereby reducing errors and improving cutting accuracy.

[0059] Optimize material utilization. During material cutting or processing, knowing the maximum size of the object helps to plan the cutting path reasonably, reduce material waste and improve material utilization.

[0060] Improve production efficiency. After determining the maximum size, the production process can be arranged more effectively, reducing unnecessary adjustments and corrections, thereby shortening the production cycle and improving production efficiency.

[0061] Enhance product stability. During product design or manufacturing, understanding and considering the maximum size of an object can help ensure the structural stability and reliability of the product, especially in situations where it needs to withstand external forces or stresses.

[0062] In this embodiment, when adjusting the direction of the conductive wrapped foam raw material 1, if the maximum dimension is the height H, the direction of the conductive wrapped foam raw material 1 is adjusted so that the height H direction is perpendicular to the cutting direction K, thereby adjusting the direction of the conductive wrapped foam raw material 1.

[0063] Similarly, if the maximum dimension is the length L, the direction of the conductive wrapped foam raw material 1 is adjusted so that the length L is perpendicular to the cutting direction K;

[0064] If the maximum dimension is the width W, the direction of the conductive wrapped foam raw material 1 is adjusted so that the width W direction is perpendicular to the cutting direction K.

[0065] In this embodiment, the verification of the effect of the direction adjustment of the conductive wrapped foam raw material 1 includes using simulation software to perform virtual cutting or making physical samples to perform actual cutting tests.

[0066] When using simulation software for virtual cutting, choose professional 3D modeling and simulation software, such as SolidWorks, CATIA, UG, etc. These software have powerful 3D modeling and simulation analysis capabilities and can simulate the cutting process of conductive wrapped foam.

[0067] The specific steps of virtual cutting by simulation software include:

[0068] Modeling and simulation,

[0069] A three-dimensional model is established in the software based on the actual size and shape of the conductive wrapping foam.

[0070] Set different cutting directions and parameters, simulate the cutting process, and observe the shape, size and elastic deformation after cutting.

[0071] Data analysis,

[0072] Through the simulation results output by the software, the influence of different cutting directions on the conductive wrapping foam is analyzed.

[0073] Compare the cutting accuracy, efficiency and elastic deformation in different directions, and evaluate the effect after direction adjustment.

[0074] The specific steps for making physical samples for actual cutting tests include:

[0075] Sample preparation,

[0076] According to the raw material specifications of the conductive wrap foam, multiple physical samples are made.

[0077] Ensure that the samples are representative and reflect the actual performance of the raw materials.

[0078] Cutting test,

[0079] Use professional cutting equipment to cut samples according to the predetermined cutting direction and parameters.

[0080] Record the data during the cutting process, such as cutting speed, cutting force, cut shape and size, etc.

[0081] Effect evaluation,

[0082] Evaluate cutting accuracy and efficiency by observing the shape, size and edge quality of the cut samples.

[0083] Use measuring tools such as vernier calipers, microscopes, etc. to accurately measure the cut samples and compare the cutting effects in different directions.

[0084] The cut samples can also be tested for performance, such as conductivity, elastic recovery, etc., to fully evaluate the effect of directional adjustment.

[0085] Virtual cutting has the advantages of low cost, high efficiency and good repeatability, while the actual cutting test can more realistically reflect the cutting effect.

[0086] See also Figure 4 and Figure 5 As shown, the loading fixture 2 of this embodiment further includes a quick-rebound component 3 , an upper pressing plate 4 and a lower pressing plate 5 .

[0087] A plurality of loading slots 21 for loading foam are provided through the interior of the loading jig 2 , and limiting structures 22 for limiting the release film are provided on both sides of the loading jig 2 .

[0088] The lower pressing plate 5 is used to carry the conductive wrapped foam raw material 1 .

[0089] The charging fixture 2 is arranged above the lower pressing plate 5 .

[0090] The quick-rebound component 3 is disposed at the bottom of the charging fixture 2 and is used to abut against the lower pressing plate 5 .

[0091] The upper pressing plate 4 is disposed on the main body of the charging fixture 2 and is used to press and hold the release film.

[0092] To improve loading efficiency, the loading fixture 2 can simultaneously load multiple pieces of conductive wrapped foam raw materials 1 through multiple loading slots 21 that penetrate the interior, thereby greatly improving loading efficiency and reducing manual operation time.

[0093] To ensure the quality of lamination, the setting of the quick rebound part 3 enables the loading jig 2 to provide stable pressure during the lamination process, while ensuring quick rebound after lamination, avoiding unnecessary damage to the conductive wrapped foam raw material 1. The upper lamination plate 4 and the lower lamination plate 5 are used in coordination to ensure the close fit between the release film and the conductive wrapped foam raw material 1, thereby improving the lamination quality.

[0094] To prevent material displacement, the limiting structures 22 on both sides of the loading fixture 2 can effectively limit the movement of the release film, prevent the release film and the conductive wrapped foam raw material 1 from being misaligned during the lamination process, and ensure the accuracy and consistency of the product.

[0095] The operation process is simplified. By integrating components such as the quick-rebound part 3, the upper pressing plate 4 and the lower pressing plate 5, the loading fixture 2 simplifies the loading and pressing operation process of the conductive wrapped foam raw material 1, reduces the operation difficulty, and improves the production efficiency.

[0096] The quick-rebound component 3 is usually made of a material with good elasticity, such as rubber, spring or elastic plastic, etc. These materials will deform when subjected to external force, but once the external force is removed, the quick-rebound component 3 can quickly return to its original shape.

[0097] See also Figure 4 and Figure 5 As shown, a plurality of charging slots 21 of this embodiment are evenly spaced and arranged inside the charging fixture 2;

[0098] A hand-held portion 23 is provided at one end of the charging jig 2 , and a positioning groove 24 is penetrated through the end of the charging jig 2 away from the hand-held portion 23 .

[0099] To improve loading efficiency and flexibility, multiple loading slots 21 are evenly spaced and arranged inside the loading fixture 2, so that the conductive wrapped foam raw material 1 can be placed neatly and orderly, greatly improving loading efficiency and flexibility. At the same time, this design also helps to maintain the stability of the raw material during the pressing or cutting process.

[0100] The handheld portion 23 is convenient for operation and carrying, and the charging jig 2 is easier to operate and carry. The operator can easily move the charging jig 2 to the desired position through the handheld portion 23 to perform operations such as loading, pressing or cutting, which greatly improves work efficiency.

[0101] Precise positioning and fixing, the positioning groove 24 enables the charging fixture 2 to be precisely positioned and fixed when used in conjunction with other equipment or tooling. This helps to ensure the accuracy and consistency of the conductive wrapped foam raw material 1 during processing and improve product quality.

[0102] Optimize space utilization. By reasonably designing the number and arrangement of the charging slots 21, the charging fixture 2 can make full use of the internal space and reduce material waste. At the same time, the design of the handheld portion 23 and the positioning slot 24 also takes into account the optimization of space utilization, making the entire charging fixture 2 more compact and practical.

[0103] See also Figure 5 As shown, the limiting structure 22 of this embodiment includes at least two limiting edges 221 , and the two limiting edges 221 are respectively arranged on the edges of both sides of the charging fixture 2 .

[0104] To improve positioning accuracy, at least two limiting edges 221 are respectively provided on the two side edges of the loading fixture 2, which can effectively limit the release film, thereby improving the positioning accuracy of the release film. This helps to ensure that the raw materials can maintain the correct position and direction during the subsequent processing.

[0105] Simplified operation process: With the limiting structure 22, operators do not need to perform tedious positioning and fixing operations before each processing. They only need to place the conductive wrapped foam raw material 1 and its release film in the loading fixture 2 and ensure that it is limited by the limiting edge 221. This greatly simplifies the operation process and improves work efficiency.

[0106] In this embodiment, the included angle between the limiting edge 221 and the charging fixture 2 is 85°-110°, which facilitates the limiting edge 221 to position the release film.

[0107] Specifically, when the angle between the limiting edge 221 and the charging fixture 2 is 85°, the limiting edge 221 limits and positions the edge of the release film, so that there is a certain resistance when the edge of the release film is separated from the limiting edge 221.

[0108] When the included angle between the limiting edge 221 and the charging fixture 2 is 90°, the limiting edge 221 positions the edge of the release film so that the edge of the release film is separated from the limiting edge 221 .

[0109] When the included angle between the limiting edge 221 and the loading fixture 2 is 90°, the limiting edge 221 positions the edge of the release film so that the release film is placed between the two limiting edges 221 .

[0110] See also Figure 2As shown, before the conductive wrapped foam raw material 1 of this embodiment is actually cut, an adhesive bottom supporting film 6 is arranged below the conductive wrapped foam raw material 1, and the adhesive bottom supporting film 6 is bonded to the bottom of the conductive wrapped foam raw material 1;

[0111] The adhesive bottom film 6 is provided with a bending portion 61 , and the bending portion 61 is bonded to the conductive adhesive layer 12 of the conductive wrapped foam raw material 1 .

[0112] Protecting the conductive wrapped foam raw material 1, the setting of the adhesive bottom film 6 can provide additional protection for the conductive wrapped foam raw material 1 before cutting, preventing it from being damaged or contaminated during processing. This helps to maintain the integrity and cleanliness of the raw material and improve product quality.

[0113] Improve cutting accuracy, the close bonding of the adhesive base film 6 and the conductive wrapped foam raw material 1 helps to maintain the stability of the raw material during the cutting process. This can reduce the error in the cutting process and improve the cutting accuracy, thereby ensuring that the size and shape of the final product meet the design requirements.

[0114] To facilitate subsequent processing, the bent portion 61 of the adhesive bottom film 6 is bonded to the conductive adhesive layer 12 of the conductive wrapped foam raw material 1, which can provide additional support and positioning in the subsequent processing. This helps to simplify the processing flow, improve production efficiency, and reduce the difficulty of operation.

[0115] Enhance product adhesion: the adhesive backing film 6 not only protects the product, but also enhances the adhesion between the conductive wrapped foam raw material 1 and other components through its adhesive properties, which helps to improve the overall performance and reliability of the product.

[0116] To reduce material waste, during the cutting process, the adhesive bottom film 6 can serve as a support and protection layer for the conductive wrapped foam raw material 1 to avoid unnecessary cutting losses.

[0117] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The content of this specification should not be understood as limiting the present invention.

Claims

1. A small-size ultra-thick conductive wrapped foam machine-mounted coil processing technology, characterized in that: The following steps are involved: a) Providing a conductive wrapped foam raw material (1), and measuring the length (L), width (W), and height (H) of the conductive wrapped foam raw material (1); b) Compare the measured length (L), width (W), and height (H) and determine the largest dimension as the main factor affecting the cutting effect; c) According to the main factors affecting the cutting effect, the direction of the conductive wrapped foam raw material (1) is adjusted so that the dimension of the main factor is perpendicular to the cutting direction (K); d) before actually cutting the conductive wrapped foam raw material (1), verifying the effect of adjusting the direction of the conductive wrapped foam raw material (1); e) cutting the conductive wrapped foam raw material (1) along the adjusted direction of the conductive wrapped foam raw material (1) to obtain a conductive wrapped foam monomer (11) with a regular shape and smooth edges; f) arranging the cut conductive wrapped foam monomers (11) in sequence in the same direction with the conductive adhesive layer (12) of the conductive wrapped foam monomers (11) facing upwards, loading the multiple rows of conductive wrapped foam monomers (11) into a loading fixture (2), and covering them with a release film so that the release film covers the conductive adhesive layer (12) of the multiple rows of conductive wrapped foam monomers (11); g) applying pressure to the release film, so that the conductive wrapped foam monomer (11) is elastically compressed, causing the conductive adhesive layer (12) of the conductive wrapped foam monomer (11) to adhere to the release film; h) Lift the release film vertically to complete the roll assembly.

2. According to claim 1, a small-size ultra-thick conductive wrapped foam machine-mounted coil processing process is characterized in that: When comparing the length (L), width (W), and height (H), if L > W > H, the maximum dimension is the length (L); if W > L > H, the maximum dimension is the width (W); if H > L and H > W, the maximum dimension is the height (H).

3. According to claim 2, a small-size ultra-thick conductive wrapped foam machine-mounted coil processing process is characterized in that: When adjusting the direction of the conductive wrapped foam raw material (1), if the maximum dimension is the height (H), the direction of the conductive wrapped foam raw material (1) is adjusted so that the height (H) direction is perpendicular to the cutting direction (K).

4. According to claim 1, a small-size ultra-thick conductive wrapped foam machine-mounted coil processing process is characterized in that: Verifying the effect of the direction adjustment of the conductive wrapping foam raw material (1) includes using simulation software to perform virtual cutting or making physical samples to perform actual cutting tests.

5. According to claim 1, a small-size ultra-thick conductive wrapped foam machine-mounted coil processing process is characterized in that: The loading fixture (2) further comprises a quick-rebound component (3), an upper pressing plate (4) and a lower pressing plate (5); The interior of the loading jig (2) is provided with a plurality of loading slots (21) for loading foam, and both sides of the loading jig (2) are provided with limiting structures (22) for limiting the release film; The lower pressing plate (5) is used to carry the conductive wrapped foam raw material (1); The loading jig (2) is arranged above the lower pressing plate (5); The quick rebound member (3) is arranged at the bottom of the loading fixture (2) and is used to abut against the lower pressing plate (5); The upper pressing plate (4) is arranged on the main body of the loading fixture (2) and is used to press and hold the release film.

6. A small-size ultra-thick conductive wrapped foam machine-mounted coil processing process according to claim 5, characterized in that: A plurality of the charging grooves (21) are evenly spaced and arranged inside the charging fixture (2); A hand-held portion (23) is provided at one end of the charging jig (2), and a positioning groove (24) is provided through the end of the charging jig (2) away from the hand-held portion (23).

7. A small-size ultra-thick conductive wrapped foam machine-mounted coil processing process according to claim 5, characterized in that: The limiting structure (22) comprises at least two limiting edges (221), and the two limiting edges (221) are respectively arranged on the edges of two sides of the charging fixture (2).

8. The process for processing a small-size ultra-thick conductive wrapped foam coil by machine pasting according to claim 1, characterized in that: The included angle between the limiting edge (221) and the charging fixture (2) is 85°-110°.

9. A small-size ultra-thick conductive wrapped foam machine-mounted coil processing process according to claim 1, characterized in that: Before the conductive wrapped foam raw material (1) is actually cut, an adhesive bottom film (6) is arranged below the conductive wrapped foam raw material (1), and the adhesive bottom film (6) is bonded to the bottom of the conductive wrapped foam raw material (1); The adhesive base film (6) is provided with a bending portion (61), and the bending portion (61) is bonded to the conductive adhesive layer (12) of the conductive wrapping foam raw material (1).