Automatic glass wall assembly line

Abstract

The invention discloses an automatic glass wall assembly line which comprises a first conveying mechanism, a first roller machine, an inspection packaging line, a mechanical arm, a glass containing frame, a glass positioning device, a lifting baffle, a positioning strip and a push-pull air cylinder. A mechanical arm, a glass placing frame and a glass positioning device are arranged on one side of the second roller machine, a rotating frame is arranged at the tail end of the mechanical arm, a gluing gun and a suction cup type suction frame are installed on the rotating frame, the first roller machine comprises a machine frame, and two positioning strips are arranged above a roller of the first roller machine. The length direction of the positioning strips is parallel to the conveying direction of the first roller machine, and the sides, away from each other, of the two positioning strips are connected with push-pull air cylinders. The main manipulator, the glass placing rack, the glass positioning device, the lifting baffle and the positioning strip are matched, so that glass and the outer frame can be positioned, and the glass can be accurately mounted in the outer frame.

Description

Technical Field

[0001] The invention relates to the technical field of glass assembly, in particular to the technical field of glass wall automatic assembly line. Background Art

[0002] In the process of glass wall production, it is necessary to ensure that the relative position relationship between the glass and the frame remains consistent, so as to avoid the situation where the glass and the frame are misaligned or even cannot be assembled. In the existing production process, the position between the two is generally adjusted manually, which is labor-intensive. At the same time, the gluing process during the assembly process also needs to be done manually. This gluing method is not only labor-intensive, but the amount and uniformity of the glue are greatly affected by the technical level of the operator, resulting in poor product stability.

[0003] The existing patent CN117358501A discloses an automatic assembly production line for aluminum frame glass doors, which can realize automatic gluing of aluminum frames, but the glass installation and aluminum frame gluing are not performed at the same station, and the glass installation needs to be done manually, which is not conducive to improving production efficiency. Summary of the invention

[0004] The purpose of the present invention is to solve the problems in the prior art and to propose an automatic glass wall assembly line, which can automatically complete the gluing of the glass wall and the installation of the glass at the same workstation, thereby improving production efficiency and reducing labor intensity.

[0005] To achieve the above-mentioned purpose, the present invention proposes an automatic glass wall assembly line, including a first conveying mechanism, a first roller machine, an inspection and packaging line, a main manipulator, a glass placement rack, a glass positioning device, a lifting baffle, a positioning strip, and a push-pull cylinder. The first conveying mechanism, the first roller machine, and the inspection and packaging line are arranged in sequence. A main manipulator, a glass placement rack, and a glass positioning device are provided on one side of the second roller machine. A rotating frame is provided at the end of the main manipulator, and a glue gun and a suction cup type suction frame are installed on the rotating frame. The first roller machine includes a frame, and two positioning strips are provided above the roller of the first roller machine. The length direction of the positioning strips is parallel to the conveying direction of the first roller machine. The two positioning strips are connected to the sides away from each other with a push-pull cylinder, which is fixed to the frame. The push-pull cylinder drives the positioning strip to move horizontally in a direction perpendicular to the positioning strip. A vertically arranged lifting baffle is provided between two rollers of the first roller machine, and the lifting baffle is perpendicular to the positioning strip. A lifting device is connected below the lifting baffle, and the lifting device is fixed to the frame. The lifting device drives the lifting baffle to move vertically up and down, and the lifting baffle is located downstream of the positioning strip.

[0006] Preferably, the inspection and packaging line consists of a second roller machine, a third roller machine, a second belt conveyor, an automatic strapping machine, a fourth roller machine and a unloading device cooperating with the fourth roller machine, and the first roller machine, the second roller machine, the third roller machine, the second belt conveyor, the automatic strapping machine and the fourth roller machine are arranged in sequence.

[0007] Preferably, the second roller machine is a manual inspection station, the third roller machine is a manual paperboard insertion station, and the second belt conveyor is a manual corner protection and filling material placement station.

[0008] Preferably, the unloading device is a gantry unloading machine located above the fourth roller machine or a unloading robot located on the side of the fourth roller machine.

[0009] Preferably, the first conveying mechanism is a belt conveyor.

[0010] Preferably, there is one main robot, two glass placement racks and two glass positioning devices, and a glass placement rack and a glass positioning device are provided on the side of the main robot close to the first conveying mechanism and on the side of the main robot close to the inspection and packaging line.

[0011] Preferably, the glue coating gun and the suction cup type suction frame are respectively fixed on two opposite sides of the rotating frame.

[0012] Preferably, the glass positioning device consists of a support plate, a base, balls, a first baffle and a second baffle. The support plate is a rectangular plate, which is installed on the base. The support plate is inclined to one side in the front-to-back direction and to one side in the left-to-right direction. The first baffle and the second baffle are fixed on the upper end surface of the support plate. The first baffle is fixed to the lower side of the left and right sides of the support plate, and the second baffle is fixed to the lower side of the front and back sides of the support plate. The first baffle and the second baffle are perpendicular to each other. A number of balls are installed on the support plate, a part of the balls are located outside the upper end surface of the support plate, and the part of the balls exposed outside the support plate is in the shape of a spherical crown.

[0013] Beneficial effects of the present invention: The present invention coordinates the main manipulator, the glass placement rack, the glass positioning device, the lifting baffle, and the positioning strip, so that the glass and the outer frame can be positioned so that the glass can be accurately installed in the outer frame; a gluing gun and a suction cup type suction rack are installed on the rotating rack of the main manipulator, so that the main manipulator can realize the two functions of gluing and installing glass, so that gluing and installing glass can be realized at one workstation, thereby improving production efficiency.

[0014] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view of the automatic assembly line for glass walls of the present invention; Figure 2 It is a schematic diagram of the positioning strips of the automatic assembly line of the glass wall of the present invention; Figure 3 This is a schematic diagram of the end of the main manipulator of the glass wall automatic assembly line of the present invention; Figure 4 Schematic diagram of a glass positioning device of an automatic glass wall assembly line of the present invention; Figure 5 The present invention is a schematic diagram of a flat support plate of a glass positioning device of a glass wall automatic assembly line.

[0016] In the figure: 1-first conveying mechanism, 2-first roller machine, 3-main manipulator, 4-glass positioning device, 5-second roller machine, 6-third roller machine, 7-second belt conveyor, 8-automatic strapping machine, 9-fourth roller machine, 10-unloading device, 20-push-pull cylinder, 21-positioning bar, 22-lifting baffle, 30-rotating frame, 31-glue gun, 32-suction cup suction frame, 40-glass placement frame, 41-support plate, 42-first baffle, 43-second baffle, 45-ball, 46-base. DETAILED DESCRIPTION

[0017] Embodiment 1: See also Figure 1 The glass wall automatic assembly line of the present invention comprises a first conveying mechanism 1, a first roller machine 2, an inspection and packaging line, a main manipulator 3, a glass placement rack 40, a glass positioning device 4, a lifting baffle 22, a positioning bar 21, and a push-pull cylinder 20. The first conveying mechanism 1, the first roller machine 2, and the inspection and packaging line are arranged in sequence, and the first conveying mechanism 1 is a belt conveyor.

[0018] See also Figure 1 , Figure 3 A main manipulator 3, a glass placement rack 40, and a glass positioning device 4 are provided on one side of the second roller machine 5. A rotating rack 30 is provided at the end of the main manipulator 3, and a glue gun 31 and a suction cup type suction rack 32 are installed on the rotating rack 30.

[0019] In order to prevent the glue gun 31 and the suction cup type suction frame 32 from affecting each other, the glue gun 31 and the suction cup type suction frame 32 are respectively fixed on two opposite sides of the rotating frame 30 .

[0020] In order to ensure the continuous operation of the production line, the main robot 3 is one, and there are two glass racks 40 and two glass positioning devices 4. A glass rack 40 and a glass positioning device 4 are provided on the side of the main robot 3 close to the first conveying mechanism 1 and on the side of the main robot 3 close to the inspection and packaging line. The main robot takes the glass off the glass rack 40 and puts it on the nearest glass positioning device 4 for positioning. When the glass on one glass rack 40 is used up, the main robot 3 can take the glass from another glass rack 40, and the empty glass rack 40 can be replaced with glass.

[0021] See also Figure 4 , Figure 5 The glass positioning device 4 is composed of a support plate 41, a base 46, a ball 45, a first baffle 42 and a second baffle 43. The support plate 41 is a rectangular plate, which is installed on the base 46. The support plate 41 is inclined to one side in the front-to-back direction, and the support plate 41 is inclined to one side in the left-to-right direction. The first baffle 42 and the second baffle 43 are fixed on the upper end surface of the support plate 41. The first baffle 42 is fixed to the lower side of the left and right sides of the support plate 41, and the second baffle 43 is fixed to the lower side of the front and rear sides of the support plate 41. The first baffle 42 and the second baffle 43 are perpendicular to each other. A plurality of ball bearings 45 are installed on the support plate 41, and a part of the ball bearings 45 is located outside the upper end surface of the support plate 41. The part of the ball bearings 45 exposed outside the support plate 41 is in the shape of a spherical crown.

[0022] See also Figure 1 , Figure 2 The first roller machine 2 includes a frame, and two positioning bars 21 are arranged above the roller of the first roller machine 2. The length direction of the positioning bars 21 is parallel to the conveying direction of the first roller machine 2. The two positioning bars 21 are connected to the sides away from each other with push-pull cylinders 20, and the push-pull cylinders 20 are fixed to the frame. The push-pull cylinders 20 drive the positioning bars 21 to move horizontally in a direction perpendicular to the positioning bars 21. A vertically arranged lifting baffle 22 is arranged between two of the rollers of the first roller machine 2. The lifting baffle 22 is perpendicular to the positioning bar 21. A lifting device is connected below the lifting baffle 22. The lifting device is a cylinder or an oil cylinder. The lifting device is fixed to the frame. The lifting device drives the lifting baffle 22 to move vertically up and down, and the lifting baffle 22 is located downstream of the positioning bar 21.

[0023] See also Figure 1 The inspection and packaging line is composed of a second roller machine 5, a third roller machine 6, a second belt conveyor 7, an automatic strapping machine 8, a fourth roller machine 9 and a feeding device 10 coordinated with the fourth roller machine 9. The first roller machine 2, the second roller machine 5, the third roller machine 6, the second belt conveyor 7, the automatic strapping machine 8 and the fourth roller machine 9 are arranged in sequence.

[0024] The second roller machine 5 is a manual inspection station, the third roller machine 6 is a manual paperboard insertion station, and the second belt conveyor 7 is a manual corner protection and filling material placement station.

[0025] The unloading device 10 is a gantry unloading machine located above the fourth roller machine 9 .

[0026] Embodiment 2: The difference between this embodiment and the first embodiment is that the unloading device 10 in this embodiment is a unloading robot located on the side of the fourth roller machine 9 .

[0027] Working process of the present invention: During the operation of the automatic glass wall assembly line of the present invention, the assembly line is suitable for installing rectangular glass into a rectangular frame. A worker puts the rectangular frame on the first conveying mechanism 1, and the first conveying mechanism 1 conveys the frame to the first roller machine 2. The rectangular frame continues to be transported by the first roller machine 2 until it is blocked by the lifting baffle 22. The two positioning bars 21 clamp the frame under the drive of the cylinder 20, and the frame is now positioned.

[0028] Then the rotating frame 30 at the end of the main manipulator 3 rotates until the glue gun 31 faces downward, and the main manipulator 3 drives the glue gun 31 to apply glue on the frame. After the gluing is completed, the rotating frame 30 at the end of the main manipulator 3 rotates until the suction cup type suction frame 32 faces downward.

[0029] Then the main robot 3 sucks the glass on the glass placement rack 40 and moves it to the support plate 41 of the glass positioning device 4. The glass slides along the support plate 41 under its own gravity until both sides of the glass are blocked by the first baffle 42 and the second baffle 43 respectively. At this time, the glass is positioned.

[0030] Then the main manipulator 3 sucks the glass on the support plate 41 and installs it on the frame to form a glass wall assembly. After the installation is completed, the lifting baffle 22 descends, and the two positioning bars 21 are reset to loosen the glass wall assembly. The glass wall assembly is continued to be transported by the first roller machine 2 to the second roller machine 5. The worker checks the glass wall assembly on the second roller machine 5. After the glass wall assembly leaves the second roller machine 5, it enters the third roller machine 6. The worker manually inserts cardboard into the glass wall assembly on the third roller machine 6. The glass wall assembly and the cardboard enter the second belt conveyor 7 together. The worker places corner guards and fillers on the glass wall assembly on the second belt conveyor 7. After leaving the second belt conveyor 7, the glass wall assembly and the cardboard enter the automatic strapping machine 8 for packaging. After packaging, they enter the fourth roller machine 9. The unloading device 10 coordinated with the fourth roller machine 9 removes the finished products on the fourth roller machine 9 and stacks them.

[0031] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.

Claims

1. Glass wall automatic assembly line, characterized by: The invention comprises a first conveying mechanism (1), a first roller machine (2), an inspection and packaging line, a main manipulator (3), a glass placement rack (40), a glass positioning device (4), a lifting baffle (22), a positioning bar (21), and a push-pull cylinder (20), wherein the first conveying mechanism (1), the first roller machine (2), and the inspection and packaging line are arranged in sequence, a main manipulator (3), a glass placement rack (40), and a glass positioning device (4) are provided on one side of the second roller machine (5), a rotating rack (30) is provided at the end of the main manipulator (3), a glue gun (31) and a suction cup type suction rack (32) are installed on the rotating rack (30), the first roller machine (2) comprises a frame, and two positioning bars are provided above the roller of the first roller machine (2). The length direction of the positioning strip (21) is parallel to the conveying direction of the first roller machine (2); the sides of the two positioning strips (21) that are away from each other are connected to a push-pull cylinder (20); the push-pull cylinder (20) is fixed to the frame; the push-pull cylinder (20) drives the positioning strip (21) to move horizontally in a direction perpendicular to the positioning strip (21); a vertically arranged lifting baffle (22) is provided between two rollers of the first roller machine (2); the lifting baffle (22) is perpendicular to the positioning strip (21); a lifting device is connected below the lifting baffle (22); the lifting device is fixed to the frame; the lifting device drives the lifting baffle (22) to move vertically up and down; the lifting baffle (22) is located downstream of the positioning strip (21).

2. The glass wall automatic assembly line according to claim 1, characterized in that: The inspection packaging line is composed of a second roller machine (5), a third roller machine (6), a second belt conveyor (7), an automatic strapping machine (8), a fourth roller machine (9) and a feeding device (10) coordinated with the fourth roller machine (9), wherein the first roller machine (2), the second roller machine (5), the third roller machine (6), the second belt conveyor (7), the automatic strapping machine (8) and the fourth roller machine (9) are arranged in sequence.

3. The glass wall automatic assembly line as claimed in claim 2, characterized in that: The second roller machine (5) is a manual inspection station, the third roller machine (6) is a manual paperboard insertion station, and the second belt machine (7) is a manual corner protection and filling material placement station.

4. The glass wall automatic assembly line as claimed in claim 2, characterized in that: The unloading device (10) is a gantry unloading machine located above the fourth roller machine (9) or a unloading manipulator located on the side of the fourth roller machine (9).

5. The glass wall automatic assembly line as claimed in claim 1, characterized in that: The first conveying mechanism (1) is a belt conveyor.

6. The glass wall automatic assembly line as claimed in claim 1, characterized in that: The main robot (3) has one, and both the glass placement rack (40) and the glass positioning device (4) have two. The side of the main robot (3) close to the first conveying mechanism (1) and the side of the main robot (3) close to the inspection and packaging line are each provided with a glass placement rack (40) and a glass positioning device (4).

7. The glass wall automatic assembly line as claimed in claim 1, characterized in that: The glue coating gun (31) and the suction cup type suction frame (32) are respectively fixed on two opposite sides of the rotating frame (30).

8. The glass wall automatic assembly line as claimed in claim 1, characterized in that: The glass positioning device (4) comprises a support plate (41), a base (46), a ball bearing (45), a first baffle plate (42) and a second baffle plate (43). The support plate (41) is a rectangular plate. The support plate (41) is mounted on the base (46). The support plate (41) is inclined toward one side in the front-rear direction. The support plate (41) is inclined toward one side in the left-right direction. The first baffle plate (42) and the second baffle plate (43) are fixed on the upper end surface of the support plate (41). The first baffle plate (42) is fixed to the lower side of the left and right sides of the support plate (41). The second baffle plate (43) is fixed to the lower side of the front and rear sides of the support plate (41). The first baffle plate (42) and the second baffle plate (43) are perpendicular to each other. A plurality of ball bearings (45) are mounted on the support plate (41). A portion of the ball bearings (45) is located outside the upper end surface of the support plate (41). The portion of the ball bearings (45) exposed outside the support plate (41) is in the shape of a spherical crown.

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