Single-layer four-rail single-piece flower basket feeding machine
By designing a single-layer four-rail single-sheet flower basket feeding machine, the existing loading machine has solved the problems of simple structure, difficulty in coordination and low production capacity, and achieved efficient single-sheet silicon wafer transportation and cache steering functions, improving production efficiency and production capacity.
Patent Information
- Application Number
- CN202411727400.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-03-21
AI Technical Summary
The existing feeder has a simple structure, difficult coordination and low production capacity, making it difficult to meet the efficient needs of printed crystalline silicon photovoltaic solar wafer production lines.
A single-layer, four-rail single-piece flower basket feeding machine is designed, including a four-rail transportation module, a flower basket lifting mechanism, a single-piece buffering mechanism, a rotating mechanism and a transportation guide mechanism, which realizes the efficient entry and exit of the flower basket and the buffering and steering functions of a single-piece silicon wafer.
The transportation efficiency and production capacity of single-chip silicon wafers are improved, and through cache and steering functions, it adapts to the speed and demand of different equipment, and improves production efficiency.
Smart Images
Figure CN119673841A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of silicon wafer production, and in particular to a single-layer four-track single-wafer basket loading machine. Background Art
[0002] In the process of printing crystalline silicon photovoltaic solar wafers, it is necessary to fill the basket with silicon wafers and transport them one by one on the assembly line production. The corresponding subsequent docking equipment should be adapted to the cache capacity according to the front and rear speeds, and should also have a steering function according to production needs in order to be used in the current production line. The existing feeder has a simple structure, is difficult to coordinate, and has low production capacity. Summary of the invention
[0003] One object of the present invention is to provide a single-layer four-track single-piece flower basket feeding machine for feeding single-piece flower baskets, wherein the entry and exit of the flower baskets are on the same horizontal plane, which is convenient for manual operation, increases caching and steering functions, and improves production efficiency and capacity.
[0004] To achieve this object, the present invention adopts the following technical solutions:
[0005] A single-layer four-track single-piece flower basket loader, comprising a four-track transport module, a flower basket lifting mechanism, a single-piece buffer mechanism, a rotating mechanism and a transport guide rail mechanism, wherein the four-track transport module is provided with four sections of single-piece flower basket in-and-out tracks, wherein two sections of the single-piece flower basket in-and-out tracks on one side are a group of input tracks for fully loaded flower baskets, and the single-piece flower basket in-and-out tracks at both ends of the other side are a group of output tracks for empty flower baskets, the flower basket lifting mechanism is located between the four-track transport module and the transport guide rail mechanism, the middle portion of the transport guide rail mechanism passes through the single-piece buffer mechanism, and the rotating mechanism is located on one side of the rear end of the transport guide rail mechanism.
[0006] As a preferred technical solution, a transfer and transverse movement module is arranged between the rear end of the input track and the rear end of the output track, and a transfer and transverse movement track is connected to the driving end of the transfer and transverse movement module.
[0007] As a preferred technical solution, the flower basket lifting mechanism includes a flower basket lifting module and a flower basket lifting frame, the driving end of the flower basket lifting module is connected to one side of the flower basket lifting frame, and a flower basket lifting track is installed at the lower end of the flower basket lifting frame.
[0008] As a preferred technical solution, a flower basket fixing cylinder is installed on the upper end of the flower basket lifting frame, and the driving end of the flower basket fixing cylinder is pressed on the upper end of the flower basket.
[0009] As a preferred technical solution, the single-chip cache mechanism includes a cache lifting module and a cache frame, the cache frame is fixed on the driving end of the cache lifting module, a single-chip cache position is arranged on the cache frame, and cache support rods are arranged on both sides of the single-chip cache position.
[0010] As a preferred technical solution, the transport guide rail mechanism includes a single-piece transport track and a clamping plate part, a first sensor is provided at the front end of the single-piece transport track, a clamping plate motor is provided at the clamping plate part, a driving end of the clamping plate motor is connected to a clamping plate support through a synchronous wheel and a synchronous belt transmission, the clamping plate support is located on both sides of the first sensor, a clamping plate wheel is rotatably connected to the clamping plate support, and a second sensor is provided at the rear end of the single-piece transport track.
[0011] As a preferred technical solution, the rotating mechanism includes a steering vertical movement module and a steering motor. The driving end of the steering vertical movement module is connected to a steering support, and the steering motor is installed on the steering support. The driving end of the steering motor is transmission-connected to a steering adsorption plate, and the steering adsorption plate rotates at the lower end of the steering support.
[0012] The beneficial effects of the present invention are as follows: a single-layer four-track single-piece flower basket loader is provided, which moves the flower basket in through two sections of input tracks and outputs the flower basket through the other two sections of output tracks, and transfers the single piece piece by piece in the transport guide rail mechanism through the flower basket, and can be cached in the middle, and turns according to the rear docking equipment, thereby improving the transportation efficiency and production capacity. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention is further described in detail below based on the accompanying drawings and embodiments.
[0014] Figure 1 This is a schematic diagram of the overall structure of a single-layer four-track single-piece flower basket loading machine described in an embodiment;
[0015] Figure 2 It is an internal top view of a single-layer four-track single-piece flower basket loading machine described in the embodiment;
[0016] Figure 3 It is a structural schematic diagram of the four-track transport module described in the embodiment;
[0017] Figure 4 It is a partial structural diagram of a single-layer four-track single-piece flower basket feeding machine described in the embodiment;
[0018] Figure 5 It is a structural schematic diagram of the flower basket lifting mechanism described in the embodiment;
[0019] Figure 6It is a structural schematic diagram of the transport guide rail mechanism described in the embodiment;
[0020] Figure 7 It is a structural schematic diagram of the splint part described in the embodiment;
[0021] Figure 8 It is a structural schematic diagram of the single-chip cache mechanism described in the embodiment;
[0022] Fig. 9 It is a structural schematic diagram of the rotating mechanism described in the embodiment.
[0023] Figures 1 to 9 middle:
[0024] 1. Four-track transport module; 2. Flower basket lifting mechanism; 3. Single-piece buffer mechanism; 4. Rotating mechanism; 5. Transport guide rail mechanism; 6. Single-piece flower basket entry and exit track; 7. Transfer and transverse movement module; 8. Transfer and transverse movement track; 9. Flower basket lifting module; 10. Flower basket lifting frame; 11. Flower basket lifting track; 12. Flower basket fixing cylinder; 13. Buffer lifting module; 14. Buffer frame; 15. Buffer support rod; 16. Single-piece transport track; 17. First sensor; 18. Clamp motor; 19. Clamp support; 20. Clamp wheel; 21. Second sensor; 22. Steering vertical movement module; 23. Steering motor; 24. Steering support; 25. Steering adsorption plate. DETAILED DESCRIPTION
[0025] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.
[0026] like Figures 1 to 9 As shown, in this embodiment, a single-layer four-track single-piece flower basket loader includes a four-track transport module 1, a flower basket lifting mechanism 2, a single-piece buffer mechanism 3, a rotating mechanism 4 and a transport guide rail mechanism 5. The four-track transport module 1 is provided with four sections of single-piece flower basket entry and exit tracks 6, two sections of single-piece flower basket entry and exit tracks 6 on one side are a group of input tracks for fully loaded flower baskets, and the single-piece flower basket entry and exit tracks 6 at both ends of the other side are a group of output tracks for empty flower baskets. The flower basket lifting mechanism 2 is located between the four-track transport module 1 and the transport guide rail mechanism 5, the middle part of the transport guide rail mechanism 5 passes through the single-piece buffer mechanism 3, and the rotating mechanism 4 is located on the rear end side of the transport guide rail mechanism 5.
[0027] Moreover, a transfer and transverse movement module 7 is arranged between the rear end of the input track and the rear end of the output track, and a transfer and transverse movement track 8 is connected to the driving end of the transfer and transverse movement module 7 .
[0028] Two batches of flower baskets are fully loaded with single silicon wafers in advance. The AGV trolley places the fully loaded flower baskets on the input track, and then moves the empty flower baskets out on the output track. The two sections of single-chip flower basket entry and exit tracks 6 on the left are set to be responsible for inputting flower baskets. When one section is used for manually placing flower baskets, the other section is used for automatically inputting flower baskets. The two sections of single-chip flower basket entry and exit tracks 6 on the right are responsible for outputting empty flower baskets. When one section is used for manually collecting flower baskets, the other section is used for automatically outputting flower baskets. The flower basket lifting mechanism 2 receives the flower baskets transported from the four-track transport module 1. The transport guide rail mechanism 5 moves the silicon wafers backward one by one during the up and down movement of the flower basket by the flower basket lifting mechanism 2. During the process, the silicon wafers can be cached in the single-chip cache mechanism 3 according to the speed of the front and rear, or they can be rotated on the plane in the rotating mechanism 4 according to the needs.
[0029] The flower basket lifting mechanism 2 includes a flower basket lifting module 9 and a flower basket lifting frame 10. The driving end of the flower basket lifting module 9 is connected to one side of the flower basket lifting frame 10. The lower end of the flower basket lifting frame 10 is installed with a flower basket lifting track 11. The upper end of the flower basket lifting frame 10 is installed with a flower basket fixing cylinder 12. The driving end of the flower basket fixing cylinder 12 is pressed on the upper end of the flower basket. During the input process of the two-section single-piece flower basket in-and-out track 6, when the single-piece flower basket in-and-out track 6 on one side is docked and transferred with the flower basket lifting mechanism 2, the single-piece flower basket in-and-out track 6 on the other side is connected with the flower basket lifting mechanism 2. The exit track 6 can be used to place flower baskets, reducing the idle time for processing the intermediate flower baskets. After the flower basket enters the flower basket lifting frame 10, the flower basket fixing cylinder 12 controls the driving end to press and fix the flower basket on the lower end track of the flower basket lifting frame 10. When all the single-chip silicon wafers in the flower basket are transferred out, the flower basket fixing cylinder 12 is released, and the flower basket is moved out to the other two sections of the single-chip flower basket entry and exit track 6 for output. Similarly, the single-chip flower basket entry and exit track 6 on one side receives the empty flower basket, and the empty flower basket can be manually taken away on the other side without delaying working hours.
[0030] The single-chip cache mechanism 3 includes a cache lifting module 13 and a cache frame 14. The cache frame 14 is fixed on the driving end of the cache lifting module 13. A single-chip cache position is arranged on the cache frame 14. Cache support rods 15 are arranged on both sides of the single-chip cache position. The single-chip silicon wafer transported on the transport guide rail mechanism 5 enters the cache frame 14. The single-chip silicon wafer is supported by the cache support rods 15 on both sides. Under the action of the cache lifting module 13, the single-chip silicon wafer can be driven to rise and fall in the vertical direction by the single-chip cache position to achieve the cache effect.
[0031] The transport guide mechanism 5 includes a single-chip transport track 16 and a clamping plate part. A first sensor 17 is arranged at the front end of the single-chip transport track 16, and a clamping plate motor 18 is arranged at the clamping plate part. The driving end of the clamping plate motor 18 is connected to a clamping plate support 19 through a synchronous wheel and a synchronous belt transmission. The clamping plate support 19 is located on both sides of the first sensor 17. A clamping plate wheel 20 is rotatably connected to the clamping plate support 19. A second sensor 21 is arranged at the rear end of the single-chip transport track 16. When the first sensor 17 on the single-chip transport track 16 senses a single silicon wafer, the clamping plate motor 18 controls the clamping plate support 19 to move toward the middle to center the position of the single silicon wafer, and the second sensor 21 corresponds to the subsequent equipment.
[0032] The rotating mechanism 4 includes a steering vertical movement module 22 and a steering motor 23. The driving end of the steering vertical movement module 22 is connected to a steering support 24, and the steering motor 23 is installed on the steering support 24. The driving end of the steering motor 23 is transmission-connected to a steering adsorption plate 25. The steering adsorption plate 25 rotates at the lower end of the steering support 24. When the direction of a single silicon wafer during transportation is inconsistent with the direction required for subsequent production, the steering vertical movement module 22 controls the steering adsorption plate 25 to move downward to adsorb the single silicon wafer. Under the action of the steering motor 23, the steering adsorption plate 25 is controlled to rotate 90° in the horizontal direction to meet the needs of subsequent docking production.
[0033] It should be stated that the above-mentioned specific implementation methods are only preferred embodiments of the present invention and the technical principles used. Within the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by technicians familiar with this technical field should be included in the protection scope of the present invention.
Claims
1. A single-layer four-track single-piece flower basket feeding machine, characterized in that: It includes a four-track transport module, a flower basket lifting mechanism, a single-piece buffer mechanism, a rotating mechanism and a transport guide rail mechanism. The four-track transport module is provided with four sections of single-piece flower basket entry and exit tracks, two sections of the single-piece flower basket entry and exit tracks on one side are a group of input tracks for fully loaded flower baskets, and the single-piece flower basket entry and exit tracks at both ends of the other side are a group of output tracks for empty flower baskets. The flower basket lifting mechanism is located between the four-track transport module and the transport guide rail mechanism, the middle part of the transport guide rail mechanism passes through the single-piece buffer mechanism, and the rotating mechanism is located on the rear end side of the transport guide rail mechanism.
2. A single-layer four-track single-piece flower basket feeding machine according to claim 1, characterized in that: A transfer and transverse movement module is arranged between the rear end of the input track and the rear end of the output track, and a transfer and transverse movement track is connected to the driving end of the transfer and transverse movement module.
3. The single-layer four-track single-piece flower basket feeding machine according to claim 1, characterized in that: The flower basket lifting mechanism comprises a flower basket lifting module and a flower basket lifting frame. The driving end of the flower basket lifting module is connected to one side of the flower basket lifting frame. A flower basket lifting track is installed at the lower end of the flower basket lifting frame.
4. The single-layer four-track single-piece flower basket feeding machine according to claim 3, characterized in that: A flower basket fixing cylinder is installed on the upper end of the flower basket lifting frame, and a driving end of the flower basket fixing cylinder is pressed and held on the upper end of the flower basket.
5. The single-layer four-track single-piece flower basket feeding machine according to claim 1, characterized in that: The single-chip cache mechanism includes a cache lifting module and a cache frame. The cache frame is fixed on the driving end of the cache lifting module. The cache frame is provided with a single-chip cache position. Cache support rods are provided on both sides of the single-chip cache position.
6. The single-layer four-track single-piece flower basket feeding machine according to claim 1, characterized in that: The transport guide rail mechanism includes a single-piece transport track and a clamping plate part, a first sensor is arranged at the front end of the single-piece transport track, a clamping plate motor is arranged at the clamping plate part, a driving end of the clamping plate motor is connected to a clamping plate support through a synchronous wheel and a synchronous belt transmission, the clamping plate support is located on both sides of the first sensor, a clamping plate wheel is rotatably connected to the clamping plate support, and a second sensor is arranged at the rear end of the single-piece transport track.
7. The single-layer four-track single-piece flower basket feeding machine according to claim 1, characterized in that: The rotating mechanism includes a steering vertical movement module and a steering motor. The driving end of the steering vertical movement module is connected to a steering support. The steering motor is installed on the steering support. The driving end of the steering motor is transmission-connected to a steering adsorption plate. The steering adsorption plate rotates at the lower end of the steering support.