Base installation precision control method and device, electronic equipment and storage medium

By installing base seats on inclined ship segments using standardized reference data, the method addresses deformation issues caused by thermal expansion, reducing rework and enhancing production efficiency in shipbuilding.

CN120308291APending Publication Date: 2025-07-15CSSC HUANGPU WENCHONG SHIPBUILDING CO LTD
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Patent Information

Application Number
CN202510705911.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

The existing ship segment base installation method is caused by the thermal expansion and contraction effect during welding, which requires repeated adjustments to extend the production cycle and increase costs.

Method used

The reference data is obtained in the tilting state of the ship's section body, and through correction and conversion, the base installation position and reference data are determined to achieve precise installation and control.

Benefits of technology

The segmented production cycle has been improved, the rework has been reduced, the operation efficiency has been improved, the dependence of testing equipment has been reduced, and the cost has been reduced.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a base installation precision control method and device, electronic equipment and a storage medium. The method comprises the following steps: acquiring reference data of a ship block main body in a target state; wherein the target state is an unstressed inclined state; the reference data refers to theoretical reference data for positioning; correcting the reference data to obtain target reference data; based on the target reference data, determining base installation position data of the ship block base; determining base reference data of a ship block base; wherein the base reference data refers to data used for positioning the position of the base; and the ship segmented base is installed based on the base installation position data, and precision control is conducted on the installed ship segmented base through the base reference data. According to the technical scheme, the base is installed when the ship segment body is in the inclined state, and the segment manufacturing period can be effectively prolonged, repair is reduced, and the operation efficiency is improved by unifying the detection reference and reducing the measurement difference rate.
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Description

Technical Field

[0001] The present invention relates to the technical field of shipbuilding, and particularly to a method, device, electronic equipment and storage medium for controlling the installation accuracy of a pedestal. Background Art

[0002] In the process of hull structure construction in the shipbuilding industry, although various advanced technologies have been adopted, the existing methods for controlling the flatness of the pedestal installation on ship sections can still be optimized and improved. The current method requires the section to be in a horizontal state to control the accuracy of the flatness of the pedestal installation. However, in actual hull section construction, welding operations are extremely frequent, and the thermal expansion and contraction effects generated during the welding process inevitably cause the section to be distorted and deformed, resulting in a change in the section level. Therefore, before installing the pedestal on the hull section, a large amount of time and effort are required to repeatedly adjust and rework the section, which prolongs the production cycle. Summary of the Invention

[0003] The present invention provides a method, device, electronic equipment and storage medium for controlling the installation accuracy of a pedestal. When installing the pedestal when the main body of the ship section is in an inclined state, by unifying the detection reference and reducing the measurement difference rate, the production cycle of the section can be effectively improved, the repair can be reduced, and the operation efficiency can be improved.

[0004] According to one aspect of the present invention, a method for controlling the installation accuracy of a pedestal is provided. The method includes:

[0005] Obtaining reference data of the main body of the ship section in a target state; wherein, the target state is a stress-free inclined state; the reference data refers to the theoretical reference data for positioning;

[0006] Correcting the reference data to obtain target reference data;

[0007] Based on the target reference data, determining the pedestal installation position data of the ship section pedestal;

[0008] Determining the pedestal reference data of the ship section pedestal; wherein, the pedestal reference data refers to the data for positioning the pedestal position;

[0009] Installing the ship section pedestal based on the pedestal installation position data, and controlling the accuracy of the installed ship section pedestal by using the pedestal reference data.

[0010] According to another aspect of the present invention, a device for controlling the installation accuracy of a pedestal is provided. The device includes:

[0011] A reference data acquisition module for acquiring reference data of the main body of a ship section in a target state; wherein, the target state is a stress-free inclined state; the reference data refers to theoretical reference data for positioning.

[0012] A target reference data obtaining module for correcting the reference data to obtain target reference data.

[0013] A base installation position data determination module for determining the base installation position data of the ship section base based on the target reference data.

[0014] A base reference data determination module for determining the base reference data of the ship section base; wherein, the base reference data refers to data for positioning the base position.

[0015] An accuracy control module for installing the ship section base based on the base installation position data and controlling the accuracy of the installed ship section base using the base reference data.

[0016] According to another aspect of the present invention, there is provided an electronic device, which includes:

[0017] At least one processor; and a memory communicatively connected to the at least one processor; wherein, the memory stores a computer program executable by the at least one processor, and when the computer program is executed by the at least one processor, the at least one processor is enabled to execute a base installation accuracy control method according to any embodiment of the present invention.

[0018] According to another aspect of the present invention, there is provided a computer-readable storage medium storing computer instructions for causing a processor to implement a base installation accuracy control method according to any embodiment of the present invention when executed.

[0019] The technical solution of the embodiment of the present invention is to acquire reference data of the main body of a ship section in a target state, correct the reference data to obtain target reference data, then determine the base installation position data of the ship section base based on the target reference data, and determine the base reference data of the ship section base, install the ship section base based on the base installation position data, and control the accuracy of the installed ship section base using the base reference data. This technical solution installs the base when the main body of the ship section is in an inclined state. By unifying the detection reference and reducing the measurement difference rate, it can effectively improve the section manufacturing cycle, reduce rework and improve work efficiency.

[0020] It should be understood that the content described in this section is not intended to identify the key or important features of the embodiments of the present invention, nor is it used to limit the scope of the present invention. Other features of the present invention will become readily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0022] Figure 1 is a flowchart of a method for controlling the installation accuracy of a base according to Embodiment 1 of the present invention;

[0023] Figure 2 is a schematic diagram of a reference line provided by Embodiment 1 of the present application;

[0024] Figure 3 is a schematic diagram of the installation position line of the base provided by Embodiment 1 of the present application;

[0025] Figure 4 is a schematic diagram of the base accuracy control provided by Embodiment 1 of the present application;

[0026] Figure 5 is a schematic diagram of a process for controlling the installation accuracy of a base provided by Embodiment 2 of the present invention;

[0027] Figure 6 is a schematic diagram of a fitting point provided by Embodiment 2 of the present application;

[0028] Figure 7 is a schematic diagram of the setting of an adjustable horizontal reference benchmark provided by Embodiment 2 of the present application;

[0029] Figure 8 is a schematic structural diagram of a device for controlling the installation accuracy of a base according to Embodiment 3 of the present invention;

[0030] Figure 9 is a schematic structural diagram of an electronic device for implementing a method for controlling the installation accuracy of a base according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] To enable those skilled in the art to better understand the solution of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0032] It should be noted that the terms "target", "reference", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0033] Embodiment 1

[0034] Figure 1 is a flowchart of a method for controlling the installation accuracy of a pedestal according to Embodiment 1 of the present invention. This embodiment is applicable to the situation of controlling the accuracy of the segmented main body and the pedestal during shipbuilding. This method can be executed by a pedestal installation accuracy control device, which can be implemented in the form of hardware and / or software, and the pedestal installation accuracy control device can be configured in a device. For example, the device can be a device with communication and computing capabilities such as a background server. As Figure 1 shown, the method includes:

[0035] S110. Obtain the reference data of the ship segmented main body in the target state; wherein, the target state is a stress-free inclined state; the reference data refers to the theoretical reference data for positioning.

[0036] In this solution, the ship segmented main body refers to the hull structure that is pre-divided into several independent and prefabricable structural units according to the design drawings during shipbuilding. These units are usually welded from materials such as steel plates and profiles and are components of the overall hull structure. Through segmented construction, the complex hull construction process can be decomposed into multiple simple parts, facilitating assembly line operations in the shipyard and improving construction efficiency and quality.

[0037] Among them, the target state is the stress-free inclined state, that is, after the completion of the main body of the ship section, it is in a stress-free free-inclined state. The installation level detection of the pedestal is directly carried out in the inclined state of the section main body. This avoids the extra work caused by the horizontal adjustment of the section, makes the detection not restricted by the section level, and greatly improves the construction convenience and efficiency.

[0038] In this embodiment, the reference data is used to determine the reference lines. The reference lines are a set of lines with clear geometric meanings pre-drawn on the plates or skeletons of the section during the section construction process to ensure the position accuracy and relative relationships of various structural components (such as ribs, longitudinal girders, decks, bulkheads, etc.), and usually include horizontal lines, vertical lines, center lines, rib inspection lines, etc.

[0039] Among them, Figure 2 is a schematic diagram of the reference lines provided in Embodiment 1 of the present application. As Figure 2 shown, the reference lines include transverse reference lines and longitudinal reference lines.

[0040] Furthermore, a method combining optical projection and mechanical scribing is adopted to mark the reference data of the ship section main body in the target state.

[0041] S120. Modify the reference data to obtain the target reference data.

[0042] In this solution, the target reference data after modification can be obtained by correcting the deviation of the reference data. Among them, the deviation may be caused by various factors such as measurement and environmental factors.

[0043] S130. Based on the target reference data, determine the pedestal installation position data of the ship section pedestal.

[0044] In this embodiment, the pedestal installation position data is used to determine the pedestal installation position line. The pedestal installation position line is a local positioning line defined for the ship section pedestal based on the reference lines. It is the refinement and extension of the reference lines in the specific installation link and directly guides the layout, pouring or installation of the pedestal.

[0045] Furthermore, during the ship construction process, when determining the pedestal installation position data of the ship section pedestal based on the target reference data, it is necessary to comprehensively consider the ship design drawings, the reference line system and the construction process requirements. Specifically, on the ship section main body, according to the values of each reference line, mark the positions of the pedestal installation position lines and connect them with straight lines to form the pedestal installation position lines.

[0046] In this solution, Figure 3 is a schematic diagram of the pedestal installation position line provided in Embodiment 1 of the present application. As Figure 3As shown in the figure, use a high-precision scribing device to scribe the base installation position line to ensure the accuracy of the reference line and the accuracy of the installation position line.

[0047] S140. Determine the base reference data of the ship section base; wherein, the base reference data refers to the data used to locate the base position.

[0048] In this solution, the base reference data refers to the data used to locate the base position, which is used to provide a unified and accurate detection reference for the base installation, and to standardize and normalize the installation detection reference.

[0049] Specifically, based on the principle of spatial vector transformation, make full use of the three-point coordinate transformation function built in the total station. By accurately inputting key data such as the coordinates of the fitting points and the transformation parameters, the accurate conversion of measurement data between different coordinate systems can be efficiently realized. After the data conversion is completed, a virtual measurement plane is constructed based on the conversion results, and this plane strictly follows the geometric constraint conditions of the ship section base design. Subsequently, using the projection function of the total station, the virtual measurement plane is accurately projected onto the surface of the adjustable horizontal reference benchmark. With the help of the scale markings on the benchmark and the real-time measurement feedback of the total station, the base reference data of the ship section base can be accurately obtained, providing a reliable basis for the high-precision installation and docking operations of the ship section.

[0050] S150. Install the ship section base based on the base installation position data, and use the base reference data to control the accuracy of the installed ship section base.

[0051] In this solution, the ship section base can be accurately hoisted and positioned according to the base installation position line. Then, in the form of pulling a steel wire according to the base reference data, measure the distance between the base surface and the steel wire, and accurately adjust the levelness of the base by adjusting the adjustable support device at the bottom of the base, so as to realize the accuracy control of the installed ship section base.

[0052] By constructing a unified base installation detection reference system, combining advanced data processing algorithms and high-precision measurement equipment, the differences in various detection equipment, different accuracy levels, and uneven skills of operators that lead to differences in measurement data are effectively reduced. The synchronization of self-inspection and special inspection data is effectively improved, and zero error of measurement data can be achieved. The number of rechecks and rework caused by data errors is effectively reduced, the construction efficiency is improved, and at the same time, the quality stability and reliability are ensured, and the high-quality acceptance of the hull section base installation operation is guaranteed.

[0053] Optionally, installing the ship section base based on the base installation position data and using the base reference data to control the accuracy of the installed ship section base includes:

[0054] Install the ship section base based on the base installation position data, and fix the ship section base using positioning clamps; wherein, the installation accuracy of the ship section base is controlled within 1 mm.

[0055] Measure the installed ship section base using the base reference data to determine the distance between the base surface and the adjustable horizontal reference benchmark corresponding to the base reference data.

[0056] In the case where the distance does not meet the preset accuracy control conditions, adjust the adjustable support device of the ship section base.

[0057] Specifically, accurately hoist and position the ship section base according to the base installation position line, and fix the ship section base using positioning clamps to ensure that the installation accuracy of the ship section base is controlled within ±1 mm.

[0058] Among them, the accuracy control conditions are used to constrain the distance between the base surface and the adjustable horizontal reference benchmark corresponding to the base reference data.

[0059] In this embodiment, Figure 4 is a schematic diagram of the base accuracy control provided in Embodiment 1 of the present application. As Figure 4 shown, in the form of pulling a steel wire according to the base reference data, measure the distance between the base surface and the steel wire. In the case where the distance does not meet the preset accuracy control conditions, precisely adjust the levelness of the base by adjusting the adjustable support device at the bottom of the base, thereby achieving the accuracy control of the installed ship section base.

[0060] In this solution, after the adjustment is completed, a professional accuracy technician uses equipment such as an electronic measuring ruler and a laser rangefinder for special detection, and compares the data according to the shipbuilding accuracy specification (SPS) to ensure that the base installation accuracy meets the accuracy tolerance requirements, and the flatness error is controlled within ±1 mm.

[0061] Furthermore, during the welding process, weld according to the sequence specified in the process and the fixed positions of the personnel to control the welding deformation. After welding is completed, comprehensively detect the forming state of the section main body and the base to ensure that the overall accuracy meets the tolerance standard. Among them, during the installation process, the accuracy control detection mainly uses tools such as a steel straightedge (accuracy ±0.5 mm), a square (perpendicularity accuracy ±0.1°), a tape measure (accuracy ±1 mm), and a powder line (used for precise scribing and positioning), and cooperates with customized auxiliary tooling (such as positioning jigs, measuring brackets, etc.) to meet the high-precision and diversified detection needs on site, and ensure the accuracy and reliability of the installation accuracy control.

[0062] The detection tools used mainly include steel straightedges, angle gauges, tape measures, chalk lines, steel wires, level rods, etc. Compared with expensive detection equipment such as total stations and laser theodolites, these tools are more portable, facilitating the carrying and operation of construction workers, effectively reducing the construction difficulty and labor intensity, and enabling construction workers to conduct on-site detection operations more conveniently. Through innovative measurement technologies and process optimization, the over-reliance on expensive detection equipment such as total stations and laser theodolites is reduced, and the equipment usage cost and maintenance costs and shutdown risks caused by equipment damage are lowered. At the same time, the requirement of full-process instrument assistance and cooperation, such as the need for a dedicated person to watch over the instrument and multiple people to cooperate in the operation, is avoided, effectively reducing the construction cost and the difficulty of precision control management.

[0063] Optionally, before obtaining the reference data of the ship section main body in the target state, the method further includes:

[0064] Determine the ship section main body and the ship section base, and perform precision control on the ship section main body and the ship section base.

[0065] Specifically, first, the plates are cut numerically. After cutting, the parts will flow to the corresponding areas according to the production code and be assembled into the section main body and base components in the corresponding areas. During the assembly process, precision control measurement and adjustment should be carried out synchronously to ensure that the precision of each component meets the requirements.

[0066] Furthermore, use a high-precision optical total station to measure the precision of each component of the base component. Once a substandard point is found, corrective measures are taken to ensure that the precision of the base component meets the standard.

[0067] In this solution, when manufacturing the section main body in the section production workshop, strictly control the section level and the installation precision of the reverse structure during the assembly stage. Only after all precision data meet the ship standard tolerances can welding operations be carried out to ensure the quality of the section main body.

[0068] By unifying the detection reference and reducing the measurement difference rate, the section manufacturing cycle can be effectively improved, rework can be reduced, and the operation efficiency can be increased.

[0069] The technical solution of the embodiment of the present invention is to obtain the reference data of the ship section main body in the target state, correct the reference data to obtain the target reference data, then determine the base installation position data of the ship section base based on the target reference data, and determine the base reference data of the ship section base. Install the ship section base based on the base installation position data, and use the base reference data to control the accuracy of the installed ship section base. By implementing this technical solution, the horizontal detection of the base installation can be directly carried out in the inclined state of the section. This avoids the extra work caused by the horizontal adjustment of the section, makes the detection not restricted by the section level, and greatly improves the convenience and efficiency of construction. Advanced measurement technology and precise data analysis are used to achieve precise control of welding deformation. The detection process is easy to operate and the process is clear, which is convenient for construction personnel to independently detect and adjust the flatness of the base in real time, realizing efficient self-inspection and self-control. By improving the synchronization of self-inspection and special inspection data. By optimizing the construction process, the section manufacturing cycle is shortened. Since the detection process has relatively low requirements for the skills of operators, construction personnel can quickly master and proficiently apply it, significantly improving the efficiency of detection and installation work, accelerating the overall construction progress of the section, and providing strong support for the production efficiency and economic benefits of the enterprise. Construction personnel can quickly collect horizontal data alone, predict the welding deformation state based on the horizontal data analysis, and can optimize the welding sequence in time to effectively reduce welding stress and deformation. This efficient welding quality control method not only improves the stability of welding quality, but also improves the efficiency and accuracy of welding quality control.

[0070] Embodiment 2

[0071] Figure 5 FIG. is a schematic diagram of a base installation accuracy control process provided by Embodiment 2 of the present invention. The relationship between this embodiment and the above embodiment is a detailed description of the base installation accuracy control process. As Figure 5 shown, the method includes:

[0072] S510. Obtain the reference data of the ship section main body in the target state; wherein, the target state is a stress-free inclined state; the reference data refers to the theoretical reference data for positioning.

[0073] S520. Obtain the three-dimensional coordinate data of the ship section main body.

[0074] In this solution, a total station is used to collect three-dimensional data of the ship section main body in all directions to obtain three-dimensional coordinate data.

[0075] S530. Correct the three-dimensional coordinate data according to the three-dimensional coordinate data and the pre-determined three-dimensional model data of the hull section to obtain the target three-dimensional coordinate data.

[0076] Further, compare the three-dimensional coordinate data with the pre-determined three-dimensional model data of the hull section, and correct the three-dimensional coordinate data according to the comparison result to obtain the target three-dimensional coordinate data.

[0077] Optionally, correcting the three-dimensional coordinate data according to the three-dimensional coordinate data and the pre-determined three-dimensional model data of the hull section to obtain the target three-dimensional coordinate data includes:

[0078] Use the least squares method to fit the three-dimensional coordinate data and the pre-determined three-dimensional model data of the hull section to obtain a fitting result;

[0079] Based on the fitting result, correct the three-dimensional coordinate data to obtain the target three-dimensional coordinate data.

[0080] Specifically, use professional three-dimensional data analysis software to compare the three-dimensional coordinate data with the pre-set three-dimensional model data of the hull section. In this process, carry out data fitting work with the help of the least squares method to obtain a fitting result. Subsequently, according to the obtained fitting result, correct the three-dimensional coordinate data, and finally obtain the target three-dimensional coordinate data.

[0081] By unifying the detection benchmark and reducing the measurement difference rate, the production cycle of the section can be effectively improved, rework can be reduced, and work efficiency can be improved.

[0082] S540. Intercept the corrected coordinate data from the target three-dimensional coordinate data.

[0083] In this solution, the corrected coordinate data can be intercepted from the target three-dimensional data according to the optimal state of the hull section.

[0084] S550. Correct the reference data based on the corrected coordinate data to obtain the target reference data.

[0085] In this solution, the deviation of the reference data can be corrected according to the size of the corrected coordinate data to obtain the corrected target reference data.

[0086] Optionally, correcting the reference data based on the corrected coordinate data to obtain the target reference data includes:

[0087] Perform coordinate transformation on the corrected coordinate data to obtain the target corrected coordinate data;

[0088] Correct the reference data according to the target corrected coordinate data to obtain the target reference data.

[0089] Specifically, the corrected coordinate data can be subjected to coordinate transformation according to pre-set coordinate transformation parameters to obtain target corrected coordinate data, and the deviation of the reference data can be corrected according to the size of the target corrected coordinate data to obtain the corrected target reference data.

[0090] By correcting the reference data, the accuracy of the data is improved.

[0091] S560. Based on the target reference data, determine the base installation position data of the ship section base.

[0092] S570. Determine the base reference data of the ship section base; wherein, the base reference data refers to the data for positioning the base position.

[0093] Specifically, based on the principle of spatial vector transformation, by making full use of the three-point coordinate transformation function built in the total station and accurately inputting key data such as fitting point coordinates and transformation parameters, the accurate conversion of measurement data between different coordinate systems can be efficiently achieved. After the data conversion is completed, a virtual measurement plane is constructed based on the conversion results, and this plane strictly follows the geometric constraint conditions of the ship section base design. Subsequently, using the projection function of the total station, the virtual measurement plane is accurately projected onto the surface of the adjustable horizontal reference benchmark. With the help of the scale markings on the benchmark and the real-time measurement feedback of the total station, the base reference data of the ship section base can be accurately obtained, providing a reliable basis for the high-precision installation and docking operations of the ship section.

[0094] Optionally, determining the base reference data of the ship section base includes:

[0095] Select fitting data from the target three-dimensional coordinate data;

[0096] Based on the fitting data, establish a virtual measurement plane and project the virtual measurement plane onto a preset adjustable horizontal reference benchmark to determine the base reference data of the ship section base.

[0097] In this solution, fitting points are selected at key feature parts of the section for accurate measurement. Figure 6 This is a schematic diagram of the fitting points provided in the second embodiment of the present application. As Figure 6 shown, the fitting points include fitting point 1, fitting point 2, and fitting point 3.

[0098] In this embodiment, Figure 7 This is a schematic diagram of the setting of the adjustable horizontal reference benchmark provided in the second embodiment of the present application. As Figure 7As shown in the figure, based on the principle of spatial vector transformation, by making full use of the three-point coordinate transformation function built into the total station, through accurately inputting key data such as the coordinates of the fitting points and transformation parameters, the precise conversion of measurement data between different coordinate systems can be efficiently achieved. After the data conversion is completed, a virtual measurement plane is constructed according to the conversion results, and this plane strictly follows the geometric constraint conditions of the ship section base design. Subsequently, using the projection function of the total station, the virtual measurement plane is accurately projected onto the surface of the adjustable horizontal reference benchmark. With the scale markings on the benchmark and the real-time measurement feedback of the total station, the base reference data of the ship section base can be accurately obtained, providing a reliable basis for the high-precision installation and docking operations of the ship section.

[0099] S580. Install the ship section base based on the base installation position data, and use the base reference data to control the accuracy of the installed ship section base.

[0100] The technical solution of the embodiment of the present invention obtains the reference data of the ship section main body in the target state, corrects the reference data to obtain the target reference data, then determines the base installation position data of the ship section base based on the target reference data, and determines the base reference data of the ship section base. The ship section base is installed based on the base installation position data, and the accuracy control of the installed ship section base is carried out by using the base reference data. By implementing this technical solution, the installation level detection of the base can be directly carried out under the inclined state of the section. This avoids the extra work brought by the section level adjustment, makes the detection not restricted by the section level, and greatly improves the convenience and efficiency of construction. By constructing a unified base installation detection reference system, combined with advanced data processing algorithms and high-precision measurement equipment, the difference in various detection equipment, different accuracy levels, and uneven skill levels of operators are effectively reduced, resulting in the difference in measurement data. The synchronization of self-inspection and special inspection data is effectively improved, and zero error of measurement data can be achieved. The number of review times and rework volume caused by data errors are effectively reduced, improving construction efficiency while ensuring quality stability and reliability, and ensuring the high-quality acceptance of the hull section base installation operation. Advanced measurement technology and accurate data analysis achieve precise control of welding deformation. The detection process is easy to operate and the process is clear, which is convenient for construction personnel to independently detect and adjust the flatness of the base in real time, realizing efficient self-inspection and self-control. By improving the synchronization of self-inspection and special inspection data. By optimizing the construction process, the section manufacturing cycle is shortened. Since the detection process has relatively low requirements for the skills of operators, construction personnel can quickly master and proficiently apply it, significantly improving the efficiency of detection and installation work, accelerating the overall construction progress of the section, and providing strong support for the production efficiency and economic benefits of the enterprise. Construction personnel can quickly collect horizontal data alone, predict the welding deformation state based on the horizontal data analysis, and can optimize the welding sequence in time, effectively reducing welding stress and deformation. This efficient welding quality control method not only improves the stability of welding quality, but also improves the efficiency and accuracy of welding quality control.

[0101] Embodiment III

[0102] Figure 8 It is a schematic structural diagram of a base installation accuracy control device provided by Embodiment III of the present invention. As Figure 8 shown, the device includes:

[0103] A reference data acquisition module 810, configured to acquire reference data of the ship section main body in a target state; wherein, the target state is a stress-free inclined state; the reference data refers to the theoretical reference data for positioning;

[0104] A target reference data obtaining module 820, configured to correct the reference data to obtain target reference data;

[0105] The pedestal installation position data determination module 830 is configured to determine the pedestal installation position data of the ship section pedestal based on the target reference data;

[0106] The pedestal reference data determination module 840 is configured to determine the pedestal reference data of the ship section pedestal; wherein, the pedestal reference data refers to the data used to locate the pedestal position;

[0107] The precision control module 850 is configured to install the ship section pedestal based on the pedestal installation position data, and perform precision control on the installed ship section pedestal by using the pedestal reference data.

[0108] Optionally, the target reference data obtaining module 820 includes:

[0109] The three-dimensional coordinate data acquisition unit is configured to acquire the three-dimensional coordinate data of the ship section main body;

[0110] The target three-dimensional coordinate data obtaining unit is configured to correct the three-dimensional coordinate data according to the three-dimensional coordinate data and the pre-determined three-dimensional model data of the ship section to obtain the target three-dimensional coordinate data;

[0111] The corrected coordinate data intercepting unit is configured to intercept the corrected coordinate data from the target three-dimensional coordinate data;

[0112] The target reference data obtaining unit is configured to correct the reference data based on the corrected coordinate data to obtain the target reference data.

[0113] Optionally, the target three-dimensional coordinate data obtaining unit is specifically configured to:

[0114] Use the least squares method to fit the three-dimensional coordinate data and the pre-determined three-dimensional model data of the ship section to obtain a fitting result;

[0115] Based on the fitting result, correct the three-dimensional coordinate data to obtain the target three-dimensional coordinate data.

[0116] Optionally, the target reference data obtaining unit is specifically configured to:

[0117] Perform coordinate transformation on the corrected coordinate data to obtain the target corrected coordinate data;

[0118] According to the target corrected coordinate data, correct the reference data to obtain the target reference data.

[0119] Optionally, the pedestal reference data determination module 840 is specifically configured to:

[0120] Select the fitting data from the target three-dimensional coordinate data;

[0121] Based on the fitting data, a virtual measurement plane is established, and the virtual measurement plane is projected onto a preset adjustable horizontal reference benchmark to determine the base reference data of the ship section base.

[0122] Optionally, the precision control module 850 is specifically configured to:

[0123] Install the ship section base based on the base installation position data, and use positioning clamps to fix the ship section base; wherein, the installation precision of the ship section base is controlled within 1 mm;

[0124] Measure the installed ship section base using the base reference data to determine the distance between the base surface and the adjustable horizontal reference benchmark corresponding to the base reference data;

[0125] In the case where the distance does not meet the preset precision control condition, adjust the adjustable support device of the ship section base.

[0126] Optionally, the device further includes:

[0127] A precision control module for determining the ship section main body and the ship section base, and performing precision control on the ship section main body and the ship section base.

[0128] A base installation precision control device provided by an embodiment of the present invention can execute a base installation precision control method provided by any embodiment of the present invention, and has corresponding functional modules and beneficial effects for executing the method.

[0129] Embodiment 4

[0130] Figure 9 FIG. shows a schematic structural diagram of an electronic device 10 that can be used to implement an embodiment of the present invention. The electronic device is intended to represent various forms of digital computers, such as, laptop computers, desktop computers, workstations, personal digital assistants, servers, blade servers, mainframe computers, and other suitable computers. The electronic device can also represent various forms of mobile devices, such as, personal digital processing, cellular phones, smart phones, wearable devices (such as helmets, glasses, watches, etc.) and other similar computing devices. The components shown herein, their connections and relationships, and their functions are merely illustrative and are not intended to limit the implementation of the present invention described and / or claimed herein.

[0131] As Figure 9As shown, the electronic device 10 includes at least one processor 11 and a memory communicatively connected to the at least one processor 11, such as a read-only memory (ROM) 12, a random access memory (RAM) 13, etc. The memory stores a computer program executable by the at least one processor. The processor 11 can perform various appropriate actions and processes according to the computer program stored in the read-only memory (ROM) 12 or the computer program loaded from the storage unit 18 into the random access memory (RAM) 13. In the RAM 13, various programs and data required for the operation of the electronic device 10 can also be stored. The processor 11, the ROM 12, and the RAM 13 are connected to each other via a bus 14. An input / output (I / O) interface 15 is also connected to the bus 14.

[0132] Multiple components in the electronic device 10 are connected to the I / O interface 15, including: an input unit 16, such as a keyboard, a mouse, etc.; an output unit 17, such as various types of displays, speakers, etc.; a storage unit 18, such as a magnetic disk, an optical disc, etc.; and a communication unit 19, such as a network card, a modem, a wireless communication transceiver, etc. The communication unit 19 allows the electronic device 10 to exchange information / data with other devices via a computer network such as the Internet and / or various telecommunication networks.

[0133] The processor 11 can be various general-purpose and / or special-purpose processing components with processing and computing capabilities. Some examples of the processor 11 include, but are not limited to, a central processing unit (CPU), a graphics processing unit (GPU), various dedicated artificial intelligence (AI) computing chips, various processors running machine learning model algorithms, a digital signal processor (DSP), and any appropriate processor, controller, microcontroller, etc. The processor 11 executes the various methods and processes described above, such as a pedestal mounting accuracy control method.

[0134] In some embodiments, a pedestal mounting accuracy control method can be implemented as a computer program tangibly embodied in a computer-readable storage medium, such as the storage unit 18. In some embodiments, part or all of the computer program can be loaded and / or installed onto the electronic device 10 via the ROM 12 and / or the communication unit 19. When the computer program is loaded into the RAM 13 and executed by the processor 11, one or more steps of the pedestal mounting accuracy control method described above can be executed. Alternatively, in other embodiments, the processor 11 can be configured to execute a pedestal mounting accuracy control method by any other appropriate means (e.g., by means of firmware).

[0135] The various embodiments of the systems and techniques described above in this specification can be implemented in digital electronic circuitry, integrated circuit systems, field programmable gate arrays (FPGAs), application specific integrated circuits (ASICs), application specific standard products (ASSPs), systems on a chip (SOCs), complex programmable logic devices (CPLDs), computer hardware, firmware, software, and / or combinations thereof. These various embodiments can include: being implemented in one or more computer programs that are executable and / or interpretable on a programmable system including at least one programmable processor, which can be a special-purpose or general-purpose programmable processor that receives data and instructions from, and transmits data and instructions to, a storage system, at least one input device, and at least one output device.

[0136] The computer programs for implementing the methods of the present invention can be written in any combination of one or more programming languages. These computer programs can be provided to a processor of a general purpose computer, special purpose computer, or other programmable data processing apparatus, such that the computer programs, when executed by the processor, cause the functions / operations specified in the flowchart and / or block diagram to be implemented. The computer programs can be executed entirely on the machine, partly on the machine, as a stand-alone software package partly on the machine and partly on a remote machine, or entirely on the remote machine or server.

[0137] In the context of the present invention, a computer-readable storage medium can be a tangible medium that can contain or store a computer program for use by or in connection with an instruction execution system, apparatus, or device. The computer-readable storage medium can include, but is not limited to, electronic, magnetic, optical, electromagnetic, infrared, or semiconductor systems, apparatus, or devices, or any suitable combination of the foregoing. Alternatively, the computer-readable storage medium can be a machine-readable signal medium. More specific examples of the machine-readable storage medium would include an electrical connection based on one or more wires, a portable computer diskette, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or Flash memory), an optical fiber, a portable compact disc read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.

[0138] To provide interaction with a user, the systems and techniques described herein can be implemented on an electronic device having: a display device (e.g., a CRT (cathode ray tube) or LCD (liquid crystal display) monitor) for displaying information to the user; and a keyboard and a pointing device (e.g., a mouse or a trackball) through which the user can provide input to the electronic device. Other kinds of devices can also be used to provide interaction with the user; for example, the feedback provided to the user can be any form of sensory feedback (e.g., visual feedback, auditory feedback, or tactile feedback); and input from the user can be received in any form (including acoustic input, voice input, or tactile input).

[0139] The systems and techniques described herein can be implemented in a computing system including backend components (e.g., as a data server), or a computing system including middleware components (e.g., an application server), or a computing system including frontend components (e.g., a user computer having a graphical user interface or a web browser through which the user can interact with an implementation of the systems and techniques described herein), or a computing system including any combination of such backend components, middleware components, or frontend components. The components of the system can be interconnected by digital data communication in any form or medium (e.g., a communication network). Examples of communication networks include: local area network (LAN), wide area network (WAN), blockchain network, and the Internet.

[0140] The computing system can include a client and a server. The client and the server are generally remote from each other and typically interact through a communication network. The relationship between the client and the server is created by computer programs running on the respective computers and having a client-server relationship with each other. The server can be a cloud server, also known as a cloud computing server or a cloud host, which is a host product in the cloud computing service system and solves the defects of difficult management and weak business scalability existing in traditional physical hosts and VPS services.

[0141] It should be understood that various forms of the processes shown above can be used, with steps reordered, added, or deleted. For example, the steps recited in the present invention can be executed in parallel, sequentially, or in a different order, as long as the desired results of the technical solution of the present invention can be achieved, and no limitation is made herein.

[0142] The above specific embodiments do not constitute a limitation on the protection scope of the present invention. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A method for controlling the installation accuracy of a base, characterized in that, Including: Obtaining reference data of the ship section main body in a target state; wherein, the target state is a stress-free inclined state; the reference data refers to theoretical reference data for positioning; Correcting the reference data to obtain target reference data; Determining the base installation position data of the ship section base based on the target reference data; Determining the base reference data of the ship section base; wherein, the base reference data refers to data for positioning the base position; Installing the ship section base based on the base installation position data, and controlling the accuracy of the installed ship section base by using the base reference data.

2. The method according to claim 1, wherein Correcting the reference data to obtain target reference data, including: Obtaining the three-dimensional coordinate data of the ship section main body; Correcting the three-dimensional coordinate data according to the three-dimensional coordinate data and the pre-determined three-dimensional model data of the hull section to obtain target three-dimensional coordinate data; Intercepting corrected coordinate data from the target three-dimensional coordinate data; Correcting the reference data based on the corrected coordinate data to obtain target reference data.

3. The method according to claim 2, wherein Correcting the three-dimensional coordinate data according to the three-dimensional coordinate data and the pre-determined three-dimensional model data of the hull section to obtain target three-dimensional coordinate data, including: Fitting the three-dimensional coordinate data and the pre-determined three-dimensional model data of the hull section by using the least squares method to obtain a fitting result; Correcting the three-dimensional coordinate data based on the fitting result to obtain target three-dimensional coordinate data.

4. The method according to claim 2, wherein Correcting the reference data based on the corrected coordinate data to obtain target reference data, including: Performing coordinate transformation on the corrected coordinate data to obtain target corrected coordinate data; Correcting the reference data according to the target corrected coordinate data to obtain target reference data.

5. The method according to claim 2, wherein Determining the base reference data of the ship section base, including: Selecting fitting data from the target three-dimensional coordinate data; Establishing a virtual measurement plane according to the fitting data, and projecting the virtual measurement plane onto a preset adjustable horizontal reference benchmark to determine the base reference data of the ship section base.

6. The method according to claim 1, wherein Installing the ship section base based on the base installation position data, and controlling the accuracy of the installed ship section base by using the base reference data, including: Installing the ship section base based on the base installation position data, and fixing the ship section base by using a positioning clamp; wherein, the installation accuracy of the ship section base is controlled within 1 mm; Measuring the installed ship section base by using the base reference data to determine the distance between the base surface and the adjustable horizontal reference benchmark corresponding to the base reference data; Adjusting the adjustable support device of the ship section base when the distance does not meet the preset accuracy control condition.

7. The method according to claim 1, wherein Before obtaining the reference data of the ship section main body in the target state, the method further includes: Determining the ship section main body and the ship section base, and controlling the accuracy of the ship section main body and the ship section base.

8. A base installation precision control device, characterized in that, Including: A reference data acquisition module, configured to acquire reference data of the main body of the ship section in a target state; wherein, the target state is a stress-free inclined state; the reference data refers to theoretical reference data for positioning. A target reference data obtaining module, configured to correct the reference data to obtain target reference data. A pedestal installation position data determination module, configured to determine pedestal installation position data of the ship section pedestal based on the target reference data. A pedestal reference data determination module, configured to determine pedestal reference data of the ship section pedestal; wherein, the pedestal reference data refers to data for positioning the pedestal position. An accuracy control module, configured to install the ship section pedestal based on the pedestal installation position data, and perform accuracy control on the installed ship section pedestal by using the pedestal reference data.

9. An electronic device, characterized in that, The electronic device includes: At least one processor; and a memory communicatively connected to the at least one processor; wherein, the memory stores a computer program executable by the at least one processor, and the computer program is executed by the at least one processor, so that the at least one processor can execute a pedestal installation accuracy control method according to any one of claims 1-7.

10. A computer-readable storage medium, characterized in that, The computer-readable storage medium stores computer instructions, and the computer instructions are used to implement a pedestal installation accuracy control method according to any one of claims 1-7 when executed by a processor.

Citation Information

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