Extraction and separation all-in-one machine and method for preparing cosmetic collagen products

Abstract

The invention discloses an extraction and separation all-in-one machine and method for preparing collagen products for beauty, and relates to the technical field of extraction and separation.The extraction and separation all-in-one machine comprises a constant-temperature shell, a power rod is arranged in the middle of the upper end of the constant-temperature shell, and an electric push rod is arranged at the upper end of the power rod; and the bottom of the power rod is provided with an extraction mechanism for extracting collagen in the stock solution of the material. The liquid level in the constant-temperature shell is changed by the vertical reciprocating motion of the extraction pipe, so that the pressure of each layer of liquid level is also changed, the dynamic pressure change enables the filter membrane to filter under different hydraulic pressures, the filtering bottleneck under the single pressure condition is avoided, the page turning assembly and the turbulent flow assembly are prevented from extruding raw materials, and the extraction efficiency is improved. The pressure of each layer of liquid level in the constant-temperature shell is changed, and the continuous extrusion action not only contributes to breaking the concentration gradient in a solution, but also promotes the flowing of substances on the surface of a filter membrane, reduces the risk of blockage, and ensures a more thorough filtering effect.

Description

Technical Field

[0001] The present invention relates to the technical field of extraction and separation, and particularly to an integrated extraction and separation machine and method for preparing collagen products for beauty. Background Art

[0002] Collagen products in the beauty industry are usually extracted from animal sources (such as fish skin, pig skin or bovine bone) because these sources are rich in collagen. The integrated extraction and separation machine for preparing such products is a highly specialized device that integrates multiple steps for efficiently extracting and purifying collagen from raw materials.

[0003] For example, the patent document with the publication number CN205832677U, titled "Filtering Extraction Tank". It mainly solves the problem that the existing extraction tank only has a filter screen at the slag discharge door, which is prone to blockage after a long time. This filtering extraction tank includes a tank body, a slag discharge door is provided at the bottom of the tank body, a first filter screen is provided in the tank body corresponding to the slag discharge door, and a second filter screen is also provided on the inner wall of the tank body. The liquid medicine first passes through the second filter screen and then through the first filter screen, reducing the chance of the first filter screen being blocked, not easily blocked, and having a good use effect.

[0004] For example, the patent document with the publication number CN104841160B, titled "An Extraction Tank". The bottom of this invention has a large opening, and there is no bridging during slag discharge, improving work efficiency; the honeycomb jacket on the tank body is segmented, with high heat exchange efficiency, energy saving, reduced production costs, more flexible feeding amount, and can separately turn on the corresponding honeycomb jacket heating according to different solvent amounts to prevent boiling over and prevent dry pot sticking to the wall.

[0005] However, in the above extraction process, a concentration gradient is easily generated inside the solution, resulting in static stratification in the solution, insufficient contact between the enzyme and the raw material, and a low mass transfer rate between each liquid level layer, leading to a low rate of dissolution and extraction of collagen. Therefore, the present application provides an integrated extraction and separation machine and method for preparing collagen products for beauty to meet the requirements. Summary of the Invention

[0006] The purpose of the present application is to provide an integrated extraction and separation machine and method for preparing collagen products for beauty, which can effectively solve the problems raised in the above background art.

[0007] To achieve the above object, the present application provides the following technical solution: An extraction and separation integrated machine for preparing a collagen product for beauty, including a constant temperature shell, a power rod is arranged in the middle of the upper end of the constant temperature shell, an electric push rod is arranged at the upper end of the power rod, and an extraction mechanism for extracting collagen from the raw material liquid is arranged at the bottom of the power rod. A turning page component and a flow disturbance component for stirring the fluid to promote the dissolution of collagen are respectively arranged on the upper and lower parts of the outer surface of the extraction mechanism. A sealing component is arranged at the bottom of the constant temperature shell to cooperate with the extraction mechanism to change the liquid level height of the raw materials inside the constant temperature shell to promote collagen extraction. The extraction mechanism includes an extraction component for extracting collagen and an installation component for promoting the dissolution of collagen. A plurality of extraction components are arranged and installed inside the installation component. A support component for adjusting the liquid level height of the raw materials inside the constant temperature shell in cooperation with the sealing component is arranged at the bottom of the installation component. Several cleaning components for cleaning the blockages on the surface of the extraction component are arranged on the inner wall of the constant temperature shell.

[0008] Among them, the sealing component includes a bottom shell and a snap ring. The bottom shell is installed at the bottom of the constant temperature shell. A clamping frame is arranged inside the bottom shell. A rubber ring is arranged inside the clamping frame. A rubber cone is arranged at the bottom of the rubber ring. A clamping edge is arranged at the upper end of the rubber cone. The snap ring is clamped outside the rubber ring and locked inside the clamping frame.

[0009] Among them, the installation component includes an extraction pipe. The extraction pipe is installed at the bottom of the power rod. Forward blades and reverse blades are arranged on the outer surface of the extraction pipe. A weighing rod is arranged inside the extraction pipe. A plurality of support pipe fittings installed on the inner wall of the extraction pipe are arranged on the outer surface of the weighing rod.

[0010] Among them, the reverse blades are located below the forward blades, and the blade inclination angles of the forward blades and the reverse blades are opposite.

[0011] Among them, the extraction component includes two installation flange rings. A filter membrane is fixedly installed between the two installation flange rings. Both installation flange rings are arranged on the inner wall of the bottom pipe.

[0012] Among them, the support component includes a bottom pipe and a discharge pipe. The bottom pipe is fixedly installed at the bottom of the outer surface of the support pipe fitting. A clamping groove ring is arranged at the bottom of the bottom pipe. A push cone ring is arranged at the upper end of the discharge pipe. A valve is arranged on the outer surface of the discharge pipe. The clamping edge is located inside the clamping groove ring, and the push cone ring is butted against the bottom of the clamping edge to fasten the installation position of the clamping edge through bolts. The push cone ring is conical and is used to lift the rubber cone to share the pressure borne by the rubber cone.

[0013] Among them, the page-turning component includes an installation frame. A number of installation grooves distributed in an annular array are opened at the upper end of the installation frame, and support rods are arranged inside the installation grooves. The number of support rods is evenly divided into two parts, and two upward-tilting pieces and downward-tilting pieces are respectively rotatably installed on the outer surfaces of the support rods in each part. The upward-tilting pieces and the downward-tilting pieces are alternately distributed, and the opening and closing angles between every two upward-tilting pieces and downward-tilting pieces are opposite. A number of upper spacers and lower spacers distributed in an annular array are arranged on the outer surface of the installation frame, and the upper spacers are located above the lower spacers to limit the closing angle of the upward-tilting pieces, and the lower spacers are used to limit the closing angle of the downward-tilting pieces. The installation frame is fixedly installed on the outer surface of the extraction tube, and the installation frame is located above the forward blades.

[0014] Among them, the cleaning component includes a frame. The frame is fixedly installed on the inner wall of the constant-temperature shell. A brush edge is arranged on the inner wall of the frame, and the brush edge corresponds to the position of the filter membrane to clean the blockage on the outer surface of the filter membrane.

[0015] Among them, the flow-disturbing component includes an arc ring and a fin ring. A ring edge is arranged on the outer surface of the arc ring, and a number of leakage holes distributed in an annular shape are opened on the outer surface of the ring edge. A number of ribs distributed in an annular shape are arranged at the upper end of the fin ring. A number of liquid seepage holes distributed in an annular array are opened inside the fin ring, and the liquid seepage holes are located between every two ribs. The arc ring is fixedly installed on the outer surface of the extraction tube, and the arc ring is located below the reverse blades.

[0016] The present invention also provides an operation method of an extraction and separation integrated machine for the preparation of a collagen product for beauty, which is applicable to the extraction and separation integrated machine for the preparation of a collagen product for beauty. The specific operation method is as follows: S1. Pour the material stock solution from the feed port of the constant-temperature shell. The electric push rod drives the power rod to reciprocate up and down. A load-bearing cylinder for supporting the weight of the electric push rod is arranged outside the power rod for the power rod to reciprocate. The power rod drives the installation component, the extraction component and the support component to reciprocate up and down in the constant-temperature shell. The installation component disturbs the stock solution inside the constant-temperature shell to mix the enzyme and the raw material to promote the dissolution of collagen. S2. When the above support component moves, it will also drive partial deformation of the sealing component. The installation component moves to turn over the solution inside the constant-temperature shell up and down, and the page-turning component and the flow-disturbing component move synchronously with the movement of the installation component to accelerate the turning over of the solution and promote the reaction between the enzyme and the raw material. S3. When the reaction of the stock solution inside the constant-temperature shell reaches the specified time, open the valve inside the support component. The dissolved collagen is extracted and filtered through the extraction component and discharged through the support component. As the installation component reciprocates, the cleaning component correspondingly cleans the blockage on the surface of the extraction component.

[0017] In summary, the technical effects and advantages of the present invention: 1. In the present invention, the reciprocating up-and-down movement of the extraction tube changes the liquid level inside the constant-temperature shell, resulting in a change in the pressure of each liquid level. The dynamic pressure change enables the filter membrane to filter under different hydraulic pressures, avoiding the filtration bottleneck under a single pressure condition. The page-turning component and the turbulence component squeeze the raw materials, causing the pressure of each liquid level inside the constant-temperature shell to change. The continuous squeezing effect not only helps to break the concentration gradient in the solution but also promotes the material flow on the surface of the filter membrane, reducing the risk of blockage and ensuring a more thorough filtration effect. With the change of the liquid level and the adjustment of the pressure of each layer, the collagen and other components in the solution can better contact the filter membrane, enhancing the mass transfer process and improving the selective separation ability of the filter membrane for the target components, thus ensuring the purity of the final product.

[0018] 2. When the extraction tube drives the installation frame to move up and down in the present invention, the up-tilting pieces and the down-tilting pieces continuously unfold and close, causing the raw materials to flow back and forth in each installation groove. The dynamic change breaks the static stratification in the solution, enhancing the mixing effect of the raw materials and promoting the full contact between the enzyme and the raw materials. When the arc ring squeezes the raw materials downward, its arc design cooperates with the ribbed pieces to guide the raw materials to discharge upward along the inner wall of the tilting piece ring, increasing the flow path length of the raw materials and forming a strong squeezing and surging effect, which helps to break the agglomeration in the raw materials and make the protein more easily soluble. With the up-and-down movement of the installation frame, the raw materials are continuously squeezed, surging and flowing out through the flow channel. The continuous dynamic process reduces the possibility of material accumulation on the surface of the extraction component. The unfolding and closing actions of the up-tilting pieces and the down-tilting pieces, as well as the squeezing effects of the arc ring and the tilting piece ring, ensure that all raw materials can be fully processed, reducing the problem of excessive local concentration, improving the uniformity and quality of the final product, and this design is particularly suitable for processing the original solution of high-viscosity collagen materials, capable of overcoming greater resistance and ensuring that the materials always maintain good fluidity during the processing.

[0019] 3. In the present invention, when the weighing rod moves up and down, it drives the support pipe fitting, the bottom pipe and the card slot ring to move in sequence, and then makes the card edge and the push cone ring move upward synchronously, causing the rubber cone to deform inside the constant-temperature shell. The change from the convex cone to the inverted cone changes the liquid level of the internal raw materials. The dynamic liquid level change helps to break the static stratification and promote the mass exchange between different liquid level layers. The reciprocating movement of the installation component cooperates with the page-turning component and the turbulence component to stir the original solution of different liquid level layers inside the constant-temperature shell, ensuring the full contact between the enzyme and the raw materials, significantly improving the speed and efficiency of the enzymatic hydrolysis reaction. By changing the liquid level, the raw materials are evenly processed at different heights, avoiding the problem of excessive local concentration and promoting more thorough dissolution of collagen. Description of the Drawings

[0020] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0021] Figure 1 It is a schematic three-dimensional structure diagram of the extraction and separation integrated machine; Figure 2 It is a schematic cross-sectional view of the three-dimensional structure of the extraction and separation integrated machine; Figure 3 It is a schematic cross-sectional view of the partial three-dimensional connection structure of the extraction and separation integrated machine; Figure 4 It is a schematic three-dimensional connection structure diagram of the sealing component; Figure 5 It is a schematic diagram of the partial three-dimensional connection structure of the sealing component; Figure 6 It is a schematic three-dimensional connection structure diagram of the rubber cone; Figure 7 It is a schematic cross-sectional view of the three-dimensional connection structure of the rubber cone; Figure 8 It is a schematic three-dimensional connection structure diagram of the extraction mechanism, page-turning component and flow disturbance component; Figure 9 It is a schematic three-dimensional connection structure diagram of the page-turning component from the first perspective; Figure 10 It is a schematic three-dimensional connection structure diagram of the page-turning component from the second perspective; Figure 11 It is a schematic three-dimensional connection structure diagram of the page-turning component from the third perspective; Figure 12 It is a schematic three-dimensional connection structure diagram of the page-turning component from the fourth perspective; Figure 13 It is a schematic cross-sectional view of the three-dimensional connection structure of the cleaning component; Figure 14 It is a schematic three-dimensional connection structure diagram of the extraction mechanism and the flow disturbance component; Figure 15 It is a schematic three-dimensional connection structure diagram of the extraction mechanism; Figure 16 It is a schematic cross-sectional view of the three-dimensional connection structure of the extraction mechanism; Figure 17 It is a schematic cross-sectional view of the three-dimensional connection structure of the installation component; Figure 18 It is a schematic cross-sectional view of the three-dimensional connection structure of the support component; Figure 19 It is a schematic cross-sectional view of the three-dimensional connection structure of the extraction mechanism; Figure 20Schematic diagram of the three-dimensional connection structure of the spoiler component; Figure 21 Cross-sectional view of the three-dimensional connection structure of the spoiler component.

[0022] In the figure: 1, electric push rod; 2, power rod; 3, constant temperature shell; 4, page-turning component; 41, mounting frame; 42, upper spacer; 44, mounting groove; 45, upward warping piece; 46, support rod; 47, downward warping piece; 48, lower spacer; 5, extraction mechanism; 51, mounting component; 511, forward blade; 512, reverse blade; 513, extraction pipe; 514, support pipe fitting; 515, weighing rod; 52, extraction component; 521, mounting flange; 522, filter membrane; 53, support component; 531, bottom pipe; 532, card slot ring; 533, push cone ring; 534, discharge pipe; 535, valve; 6, cleaning component; 61, frame; 62, brush edge; 7, spoiler component; 71, arc ring; 72, ring edge; 73, leakage hole; 74, warping piece ring; 75, liquid seepage hole; 76, ribbed piece; 8, sealing component; 81, bottom shell; 82, rubber cone; 83, snap ring; 84, card frame; 85, rubber ring; 86, card edge. Specific implementation mode

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Embodiment 1. Refer to Figures 1 to 21 The extraction and separation integrated machine for preparing collagen products for beauty shown, including a constant temperature shell 3, a power rod 2 is arranged in the middle of the upper end of the constant temperature shell 3, an electric push rod 1 is arranged at the upper end of the power rod 2, an extraction mechanism 5 for extracting collagen from the raw material solution is arranged at the bottom of the power rod 2, a page-turning component 4 and a spoiler component 7 for stirring the fluid to promote the dissolution of collagen are respectively arranged on the upper and lower outer surfaces of the extraction mechanism 5, and a sealing component 8 for cooperating with the extraction mechanism 5 to change the liquid level height of the raw materials inside the constant temperature shell 3 to promote collagen extraction is arranged at the bottom of the constant temperature shell 3; The extraction mechanism 5 includes an extraction component 52 for extracting collagen and a mounting component 51 for promoting the dissolution of collagen. A plurality of extraction components 52 are arranged and installed inside the mounting component 51. A support component 53 for cooperating with the sealing component 8 to adjust the liquid level height of the raw materials inside the constant temperature shell 3 is arranged at the bottom of the mounting component 51. A plurality of cleaning components 6 for cleaning the blockage on the surface of the extraction component 52 are arranged on the inner wall of the constant temperature shell 3.

[0025] It should be noted that the stock solution of the material is poured into the feeding port of the constant temperature shell 3, and the electric push rod 1 drives the driving power rod 2 to reciprocate up and down. A load-bearing cylinder for supporting the weight of the electric push rod 1 is arranged outside the power rod 2 for the reciprocating movement of the power rod 2. The power rod 2 drives the installation component 51, the extraction component 52 and the support component 53 to reciprocate up and down in the constant temperature shell 3. The installation component 51 disturbs the stock solution inside the constant temperature shell 3 to mix the enzyme and the raw material to promote the dissolution of collagen. Among them, the electric push rod 1 drives the power rod 2 to reciprocate up and down in the constant temperature shell 3, so that the installation component 51 can disturb the stock solution inside the constant temperature shell, which helps to break the concentration gradient in the solution, make the enzyme and the raw material fully contact, and thus significantly improve the dissolution speed and efficiency of collagen.

[0026] When the above-mentioned support component 53 moves, it will also drive part of the deformation of the sealing component 8. The installation component 51 moves to turn over the solution inside the constant temperature shell 3 up and down, while the page-turning component 4 and the flow disturbance component 7 move synchronously with the movement of the installation component 51 to accelerate the solution turning over and promote the reaction between the enzyme and the raw material. Among them, with the movement of the installation component 51, the page-turning component 4 and the flow disturbance component 7 move synchronously, further intensifying the turning over of the solution, not only increasing the turbulence degree inside the solution, but also ensuring that the enzyme is more evenly distributed in the whole reaction system, promoting a more thorough chemical reaction.

[0027] When the reaction of the stock solution inside the constant temperature shell 3 reaches the specified time, the valve 535 inside the support component 53 is opened, and the dissolved collagen is extracted by the extraction component 52, filtered and discharged through the support component 53. With the reciprocating movement of the installation component 51, the cleaning component 6 correspondingly cleans the blockage on the surface of the extraction component 52.

[0028] Among them, since all operations are carried out inside the constant temperature shell 3, the reaction temperature can be precisely controlled. The extraction component 52 is responsible for extracting the dissolved collagen from the solution and discharging it through the support component 53. At the same time, the cleaning component 6 automatically removes the blockage formed on the surface of the extraction component with the movement of the installation component 51 to ensure the continuous and efficient filtration process.

[0029] Embodiment 2. According to the installation component 51, the page-turning component 4 and the flow disturbance component 7 provided in Embodiment 1, the present embodiment provides a further technical solution for the installation component 51, the support component 53, the page-turning component 4 and the flow disturbance component 7.

[0030] The installation component 51 includes an extraction tube 513 which is installed at the bottom of the power rod 2. The outer surface of the extraction tube 513 is provided with forward blades 511 and reverse blades 512. Inside the extraction tube 513, there is a weighing rod 515. The outer surface of the weighing rod 515 is provided with a plurality of support fittings 514 installed on the inner wall of the extraction tube 513. The reverse blades 512 are located below the forward blades 511.

[0031] It should be noted that when the power rod 2 moves up and down, it will also drive the extraction tube 513 to move up and down reciprocally. The support fittings 514 and the weighing rod 515 are used to support the extraction tube 513, enabling the extraction tube 513 to withstand a relatively large intensity of reciprocating motion. Since the raw material solution of collagen has a relatively high viscosity, it will encounter relatively large resistance during the pushing process. When the extraction tube 513 moves, the forward blades 511 and the reverse blades 512 will also move up and down reciprocally. Because the inclination angles of the blades set on the forward blades 511 and the extraction tube 513 are opposite, when the forward blades 511 and the reverse blades 512 cut into the raw material and move up and down reciprocally, in cooperation with the sealing component 8, it changes the liquid level of the raw material inside the constant temperature shell 3, causing the raw material to float and surge up and down under the agitation of the forward blades 511 and the reverse blades 512, thereby promoting the dissolution of proteins.

[0032] Among them, when the forward blades 511 and the reverse blades 512 cut into the raw material and move up and down reciprocally, due to their opposite inclination angles, different flow directions are generated in the liquid. The two-way flow mode breaks the original stable state of the liquid flow, enhances the turbulence degree inside the solution, enables the enzyme to contact the raw material more fully, and thus accelerates the dissolution process of collagen.

[0033] Since the raw material solution of collagen has a relatively high viscosity, it will encounter relatively large resistance during the pushing process. The design of the support fittings 514 and the weighing rod 515 ensures that the extraction tube 513 can withstand a relatively large intensity of reciprocating motion, guaranteeing the stability and reliability of the equipment when processing high-viscosity materials.

[0034] In cooperation with the action of the sealing component 8, the up and down movement of the extraction tube 513 changes the liquid level inside the constant temperature shell 3, resulting in the raw material floating and surging up and down under the agitation of the forward blades 511 and the reverse blades 512, which promotes the dissolution of proteins. It also reduces the problem of excessive local concentration. The continuous agitation of the forward blades 511 and the reverse blades 512 helps to maintain a good dispersion state of the solution, prevent the formation of precipitates, and reduce the generation of bubbles during the extraction process.

[0035] The page-turning component 4 includes an installation frame 41. A plurality of installation grooves 44 distributed in an annular array are formed at the upper end of the installation frame 41. Support rods 46 are arranged inside each of the installation grooves 44. The plurality of support rods 46 are evenly divided into two parts. Two upward-tilting pieces 45 and downward-tilting pieces 47 are respectively rotatably installed on the outer surfaces of the support rods 46 in each part. The upward-tilting pieces 45 and the downward-tilting pieces 47 are staggered with each other, and the opening and closing angles between every two upward-tilting pieces 45 and downward-tilting pieces 47 are opposite; Among them, when the extraction pipe 513 moves up and down reciprocally, it will also drive the installation frame 41 to move up and down. When the installation frame 41 moves upward, the upward-tilting piece 45 is subjected to the resistance brought by the raw material downward, so that the upward-tilting piece 45 rotates on the outer surface of the support rod 46 and unfolds to block the installation groove 44. When the downward-tilting piece 47 is subjected to the resistance of the raw material downward, it will close and stop rotating after being restricted by the lower partition piece 48. As the installation frame 41 moves up and down reciprocally, driving the upward-tilting piece 45 and the downward-tilting piece 47 to continuously unfold and close, the raw material flows back and forth in each installation groove 44.

[0036] A plurality of upper partition pieces 42 and lower partition pieces 48 distributed in an annular array are arranged on the outer surface of the installation frame 41. The upper partition pieces 42 are located above the lower partition pieces 48 and are used to limit the closing angle of the upward-tilting piece 45. The lower partition pieces 48 are used to limit the closing angle of the downward-tilting piece 47. The installation frame 41 is fixedly installed on the outer surface of the extraction pipe 513, and the installation frame 41 is located above the forward blades 511. The specific movement diagram of the page-turning component 4 is as Figures 9 to 12 shown.

[0037] The flow-disturbing component 7 includes an arc ring 71 and a fin ring 74. A ring edge 72 is arranged on the outer surface of the arc ring 71. A plurality of leakage holes 73 distributed in an annular shape are formed on the outer surface of the ring edge 72. A plurality of ribs 76 distributed in an annular shape are arranged at the upper end of the fin ring 74. A plurality of liquid seepage holes 75 distributed in an annular array are formed inside the fin ring 74, and the liquid seepage holes 75 are located between every two ribs 76. The arc ring 71 is fixedly installed on the outer surface of the extraction pipe 513, and the arc ring 71 is located below the reverse blades 512.

[0038] Among them, when the extraction pipe 513 moves up and down reciprocally, it will drive the arc ring 71 to move. When the arc ring 71 presses the raw material downward, due to the arc-shaped design of the arc ring 71, the pressed raw material will be guided by the ribs 76 and discharged upward along the inner wall of the fin ring 74. The arranged ring edge 72 is also in an arc shape and will guide the flow of the raw material, and part of the original liquid will be extruded through the liquid seepage holes 75; The diameter of the fin ring 74 is set to be smaller than the inner wall diameter of the constant temperature shell 3. When the fin ring 74 presses down on the raw material, the raw material will also be discharged upward from the gap between the outer wall of the fin ring 74 and the inner wall of the constant temperature shell 3 along the arc shape of the fin ring 74 according to the design. And some of the raw material will be squeezed into the lower part of the arc ring 71 along the inner wall of the fin ring 74, and then discharged after the movement of the arc ring 71 and the fins 76. When the arc ring 71 moves upward, the raw material will flow out along the upward flow channel under the guidance of the fin ring 74 and the fins 76, so that the raw material located at the moving positions of the arc ring 71 and the fin ring 74 is promoted to dissolve collagen through up and down squeezing and surging.

[0039] Among them, when the extraction tube 513 drives the mounting frame 41 to move up and down, the upper fins 45 and the lower fins 47 are constantly unfolded and closed, so that the raw material circulates back and forth in each mounting groove 44. The dynamic change breaks the static stratification in the solution, enhances the mixing effect between the raw materials, and promotes the full contact between the enzyme and the raw materials.

[0040] When the arc ring 71 presses down on the raw material, its arc design cooperates with the fins 76 to guide the raw material to be discharged upward along the inner wall of the fin ring 74, increasing the flow path length of the raw material and also forming a strong squeezing and surging effect, which helps to break the agglomeration phenomenon in the raw material and makes the protein more easily soluble.

[0041] With the up and down movement of the mounting frame 41, the raw material is continuously squeezed, surging and discharged through the flow channel. The continuous dynamic process reduces the possibility of surface material accumulation of the extraction component. The unfolding and closing actions of the upper fins 45 and the lower fins 47, as well as the squeezing effect of the arc ring 71 and the fin ring 74, ensure that all raw materials can be fully processed, reduce the problem of excessive local concentration, improve the uniformity and quality of the final product, and this design is particularly suitable for processing high-viscosity collagen material stock solution, can overcome greater resistance, and ensure that the material always maintains good fluidity during the processing.

[0042] Embodiment 3. According to the support component 53, the sealing component 8 and the extraction component 52 proposed in Embodiment 1, this embodiment provides a further technical solution for the support component 53, the sealing component 8 and the extraction component 52.

[0043] The support component 53 includes a bottom tube 531 and a discharge tube 534. The bottom tube 531 is fixedly installed at the bottom of the outer surface of the support pipe fitting 514, and a clamping groove ring 532 is provided at the bottom of the bottom tube 531; A push cone ring 533 is provided at the upper end of the discharge tube 534, and a valve 535 is provided on the outer surface of the discharge tube 534; The card edge 86 is located inside the card slot ring 532, and the push cone ring 533 is butted against the bottom of the card edge 86 to fasten the installation position of the card edge 86 through bolts. The push cone ring 533 is conical and is used to lift the rubber cone 82 to share the pressure borne by the rubber cone 82.

[0044] It should be noted that when the weighing rod 515 moves up and down, it will drive the support pipe fitting 514 to move, and the movement of the support pipe fitting 514 will drive the bottom pipe 531 to move, and the movement of the bottom pipe 531 will drive the card slot ring 532 to move. Since it is fastened between the card edge 86 and the push cone ring 533, when the card slot ring 532 moves, it will drive the card edge 86 and the push cone ring 533 to move up synchronously. When the stock solution is initially poured into the constant temperature shell 3, the valve 535 is in a closed state at this time. The installation assembly 51 reciprocates to cooperate with the page turning assembly 4 and the flow disturbing assembly 7 to stir the stock solution at different liquid levels inside the constant temperature shell 3 for enzymatic hydrolysis. When the collagen is dissolved for a specified time, the valve 535 is opened.

[0045] The sealing assembly 8 includes a bottom shell 81 and a snap ring 83. The bottom shell 81 is installed at the bottom of the constant temperature shell 3. A snap frame 84 is arranged inside the bottom shell 81. A rubber ring 85 is arranged inside the snap frame 84. A rubber cone 82 is arranged at the bottom of the rubber ring 85. A metal wire is arranged inside the rubber cone 82 to enhance the strength of the rubber cone 82. A card edge 86 is arranged at the upper end of the rubber cone 82. The snap ring 83 is stuck outside the rubber ring 85 and locked inside the snap frame 84.

[0046] It should be noted that when the card edge 86 reciprocates up and down, the card edge 86 will drive the rubber cone 82 to deform. When the rubber cone 82 deforms as the card edge 86 moves, the rubber cone 82 will deform into the shapes of a convex cone and an inverted cone as Figure 18 shown. When the rubber cone 82 deforms and bulges, the rubber cone 82 penetrates into the constant temperature shell 3. At this time, the liquid level of the raw materials inside the constant temperature shell 3 will be pushed and lifted by the bulge of the rubber cone 82. When the rubber cone 82 deforms into an inverted cone shape, the rubber cone 82 extends out of the constant temperature shell 3, resulting in a decrease in the liquid level of the raw materials inside the constant temperature shell 3. And the arranged push cone ring 533 is in a ring cone shape and can support the upward deformed rubber cone 82 and bear the pressure driven by the upward deformation of the rubber cone 82 on the liquid inside the constant temperature shell 3.

[0047] Among them, when the weighing rod 515 moves up and down, it drives the support pipe fitting 514, the bottom pipe 531, and the card slot ring 532 to move in sequence, and then makes the card edge 86 and the push cone ring 533 move up synchronously, causing the rubber cone 82 to deform inside the constant temperature shell 3. The change from a convex cone to an inverted cone changes the liquid level of the internal raw materials. The dynamic liquid level change helps to break the static stratification and promote the mass exchange between different liquid levels.

[0048] The reciprocating motion of the installation component 51 cooperates with the page-turning component 4 and the spoiler component 7 to stir the stock solution at different liquid levels inside the constant-temperature shell 3, ensuring sufficient contact between the enzyme and the raw materials, significantly improving the speed and efficiency of the enzymatic hydrolysis reaction. By changing the liquid level, the raw materials are evenly processed at different heights, avoiding the problem of excessive local concentration and promoting more thorough collagen dissolution.

[0049] The extraction component 52 includes two mounting flange rings 521. A filter membrane 522 is fixedly installed between the two mounting flange rings 521, and both of the two mounting flange rings 521 are arranged on the inner wall of the bottom pipe 531.

[0050] It should be noted that when the collagen dissolution inside the constant-temperature shell 3 is completed, the valve 535 is opened to extract the collagen in the stock solution inside the constant-temperature shell 3 through the filter membrane 522. The filter membrane 522 belongs to the semi-permeable membrane filtration or other filter membranes in the prior art. Since it does not belong to the innovative technology of the present invention, it will not be elaborated here. When the filter membrane 522 filters the collagen, the reciprocating motion of the extraction pipe 513 up and down changes the liquid level inside the constant-temperature shell 3, and the raw materials are squeezed by the page-turning component 4 and the spoiler component 7, resulting in the change of the pressure of each liquid level inside the constant-temperature shell 3. Thus, when the filter membrane 522 filters, it is continuously squeezed and filters under different hydraulic pressures.

[0051] Among them, the reciprocating motion of the extraction pipe 513 up and down changes the liquid level inside the constant-temperature shell 3, leading to the change of the pressure of each liquid level. The dynamic pressure change enables the filter membrane 522 to filter under different hydraulic pressures, avoiding the filtration bottleneck under a single pressure condition. The page-turning component 4 and the spoiler component 7 squeeze the raw materials, causing the pressure of each liquid level inside the constant-temperature shell 3 to change. The continuous squeezing effect not only helps to break the concentration gradient in the solution but also promotes the material flow on the surface of the filter membrane 522, reducing the risk of blockage and ensuring a more thorough filtration effect.

[0052] With the change of the liquid level and the adjustment of the pressure of each layer, the collagen and other components in the solution can better contact the filter membrane 522, enhancing the mass transfer process, improving the selective separation ability of the filter membrane for the target components, and ensuring the purity of the final product.

[0053] The cleaning component 6 includes a frame 61, which is fixedly installed on the inner wall of the constant-temperature shell 3. A brush edge 62 is arranged on the inner wall of the frame 61, and the position of the brush edge 62 corresponds to that of the filter membrane 522 for cleaning the blockage on the outer surface of the filter membrane 522.

[0054] Among them, when the filter membrane 522 reciprocates up and down with the extraction pipe 513, the brush edge 62 continuously cleans the blockage on the surface of the filter membrane 522, thereby increasing the filtration effect of the filter membrane 522.

[0055] This example also provides an operation method for an extraction and separation integrated machine for preparing a collagen product for beauty, and the specific operation method is as follows: S1. Pour the original material solution into the feeding port of the constant temperature shell 3. The electric push rod 1 drives the driving power rod 2 to reciprocate up and down. A load-bearing cylinder for supporting the weight of the electric push rod 1 is arranged outside the power rod 2 for the power rod 2 to reciprocate. The power rod 2 drives the mounting assembly 51, the extraction assembly 52, and the support assembly 53 to reciprocate up and down in the constant temperature shell 3. The mounting assembly 51 disturbs the original solution inside the constant temperature shell 3 to mix the enzyme with the raw material and promote the dissolution of collagen; S2. When the above support assembly 53 moves, it will also drive part of the sealing assembly 8 to deform. The mounting assembly 51 moves to surge the solution inside the constant temperature shell 3 up and down, and the turning page assembly 4 and the flow disturbing assembly 7 move synchronously with the movement of the mounting assembly 51 to accelerate the surging of the solution and promote the reaction between the enzyme and the raw material; S3. When the reaction of the original solution inside the constant temperature shell 3 reaches the specified time, open the valve 535 inside the support assembly 53. The dissolved collagen is extracted and filtered by the extraction assembly 5 and discharged through the support assembly 53. As the mounting assembly 51 reciprocates, the cleaning assembly 6 correspondingly cleans the blockage on the surface of the extraction assembly 52.

[0056] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated extraction and separation machine for preparing a collagen product for beauty, comprising a constant temperature shell (3), wherein a power rod (2) is arranged in the middle of the upper end of the constant temperature shell (3), and an electric push rod (1) is arranged at the upper end of the power rod (2), characterized in that: At the bottom of the power rod (2), there is an extraction mechanism (5) for extracting collagen from the raw material solution. On the upper and lower outer surfaces of the extraction mechanism (5), there are respectively a page-turning component (4) and a flow-disturbing component (7) for agitating the fluid to promote the dissolution of collagen. At the bottom of the constant-temperature shell (3), there is a sealing component (8) that cooperates with the extraction mechanism (5) to change the liquid level height of the raw materials inside the constant-temperature shell (3) and promote the extraction of collagen. The extraction mechanism (5) includes an extraction component (52) for extracting collagen and a mounting component (51) for promoting the dissolution of collagen. There are multiple extraction components (52) installed inside the mounting component (51). At the bottom of the mounting component (51), there is a support component (53) that cooperates with the sealing component (8) to adjust the liquid level height of the raw materials inside the constant-temperature shell (3). On the inner wall of the constant-temperature shell (3), there are several cleaning components (6) for cleaning the blockages on the surface of the extraction component (52).

2. The integrated extraction and separation machine for preparing the collagen product for beauty according to claim 1, wherein: The sealing component (8) includes a bottom shell (81) and a snap ring (83). The bottom shell (81) is installed at the bottom of the constant-temperature shell (3). Inside the bottom shell (81), there is a clamping frame (84). Inside the clamping frame (84), there is a rubber ring (85). At the bottom of the rubber ring (85), there is a rubber cone (82). At the upper end of the rubber cone (82), there is a clamping edge (86). The snap ring (83) is stuck outside the rubber ring (85) and locked inside the clamping frame (84).

3. The integrated extraction and separation machine for preparing a collagen product for beauty according to claim 2, wherein: The mounting component (51) includes an extraction pipe (513). The extraction pipe (513) is installed at the bottom of the power rod (2). On the outer surface of the extraction pipe (513), there are forward blades (511) and reverse blades (512). Inside the extraction pipe (513), there is a weighing rod (515). On the outer surface of the weighing rod (515), there are multiple support pipe fittings (514) installed on the inner wall of the extraction pipe (513).

4. The integrated extraction and separation machine for preparing collagen products for beauty according to claim 3, characterized in that: The reverse blades (512) are located below the forward blades (511), and the blade inclination angles of the forward blades (511) and the reverse blades (512) are opposite.

5. The extraction and separation integrated machine for preparing a collagen product for beauty according to claim 3, characterized in that: The extraction component (52) includes two mounting flange rings (521). Between the two mounting flange rings (521), a filter membrane (522) is fixedly installed. Both of the two mounting flange rings (521) are provided on the inner wall of the bottom pipe (531).

6. The integrated extraction and separation machine for preparing collagen products for beauty according to claim 3, characterized in that: The support component (53) includes a bottom pipe (531) and a discharge pipe (534). The bottom pipe (531) is fixedly installed at the bottom outer surface of the support pipe fitting (514). At the bottom of the bottom pipe (531), there is a clamping groove ring (532). At the upper end of the discharge pipe (534), there is a push cone ring (533). On the outer surface of the discharge pipe (534), there is a valve (535). The clamping edge (86) is located inside the clamping groove ring (532). The push cone ring (533) is docked at the bottom of the clamping edge (86) to fasten the installation position of the clamping edge (86) with bolts. The push cone ring (533) is conical and is used to lift the rubber cone (82) to share the pressure borne by the rubber cone (82).

7. The integrated extraction and separation machine for preparing the collagen product for beauty according to claim 1, wherein: The page-turning component (4) includes a mounting frame (41). A plurality of mounting grooves (44) distributed in an annular array are formed at the upper end of the mounting frame (41). Support rods (46) are arranged inside the mounting grooves (44). The plurality of support rods (46) are evenly divided into two parts. Two upwardly curved pieces (45) and downwardly curved pieces (47) are respectively rotatably mounted on the outer surfaces of the support rods (46) in each part. The upwardly curved pieces (45) and the downwardly curved pieces (47) are alternately distributed, and the opening and closing angles between every two of the upwardly curved pieces (45) and the downwardly curved pieces (47) are opposite. A plurality of upper spacers (42) and lower spacers (48) distributed in an annular array are arranged on the outer surface of the mounting frame (41). The upper spacers (42) are located above the lower spacers (48) and are used to limit the closing angle of the upwardly curved pieces (45). The lower spacers (48) are used to limit the closing angle of the downwardly curved pieces (47). The mounting frame (41) is fixedly mounted on the outer surface of the extraction pipe (513), and the mounting frame (41) is located above the forward blades (511).

8. The integrated extraction and separation machine for preparing a collagen product for beauty according to claim 1, characterized in that: The cleaning component (6) includes a frame (61). The frame (61) is fixedly mounted on the inner wall of the constant-temperature shell (3). A brush edge (62) is arranged on the inner wall of the frame (61). The brush edge (62) corresponds to the position of the filter membrane (522) and is used to clean the blockages on the outer surface of the filter membrane (522).

9. The integrated extraction and separation machine for preparing a collagen product for beauty according to claim 1, wherein: The flow-disturbing component (7) includes an arc ring (71) and a fin ring (74). A ring edge (72) is arranged on the outer surface of the arc ring (71). A plurality of leakage holes (73) distributed in an annular shape are formed on the outer surface of the ring edge (72). A plurality of ribs (76) distributed in an annular shape are arranged at the upper end of the fin ring (74). A plurality of liquid seepage holes (75) distributed in an annular array are formed inside the fin ring (74). The liquid seepage holes (75) are located between every two ribs (76). The arc ring (71) is fixedly mounted on the outer surface of the extraction pipe (513), and the arc ring (71) is located below the reverse blades (512).

10. An operating method of an extraction and separation integrated machine for preparing a collagen product for beauty, applicable to the extraction and separation integrated machine for preparing a collagen product for beauty according to any one of claims 1-9, characterized in that, The specific operation method is as follows: S1. Pour the stock solution of the material from the feed port of the constant-temperature shell (3). The electric push rod (1) drives the driving power rod (2) to reciprocate up and down. A load-bearing cylinder for supporting the weight of the electric push rod (1) is arranged outside the power rod (2) to allow the power rod (2) to reciprocate. The power rod (2) drives the mounting component (51), the extraction component (52), and the support component (53) to reciprocate up and down inside the constant-temperature shell (3). The mounting component (51) disturbs the stock solution inside the constant-temperature shell (3) to mix the enzyme and the raw material and promote the dissolution of collagen; S2. When the above support component (53) moves, it will also drive partial deformation of the sealing component (8). The mounting component (51) moves to turn over the solution inside the constant-temperature shell (3) up and down. The page-turning component (4) and the flow-disturbing component (7) move synchronously with the movement of the mounting component (51) to accelerate the turning over of the solution and promote the reaction between the enzyme and the raw material; S3. After the reaction of the stock solution inside the constant temperature shell (3) reaches the specified time, open the valve (535) inside the support assembly (53). The dissolved collagen is extracted by the extraction assembly (52), filtered, and then discharged through the support assembly (53). As the installation assembly (51) reciprocates, the cleaning assembly (6) correspondingly cleans the blockages on the surface of the extraction assembly (52).

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