Vibrating type pouring mold combination structure
By designing a combination structure of vibrating casting molds that can quickly disassemble and move, combined with the lifting drive mechanism and roller assembly that drives the bearing plate, the problem of frequent transfer and loose leakage of molds during the casting process is solved, and the work efficiency and equipment utilization rate are improved .
Patent Information
- Application Number
- CN202420820425.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-04-19
AI Technical Summary
Existing molds need to be frequently transferred and transported during pouring, which increases the workload of workers, and loosening and leakage are prone to occur during vibration and sintering.
A combination structure of vibrating casting mold is designed. By quickly disassembling the movable molded part and vibrating part, combining the lifting and lowering driving mechanism, sliding connecting block and multiple sets of roller components that drive the bearing plate, ensure that the molded part is in the vibration box. Stable and sealed.
It greatly reduces the frequent handling of the molded part during operation, ensures the sealing and stability during pouring, and improves work efficiency and equipment utilization.
Smart Images

Figure CN222115438U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a vibration type casting mold combination structure. Background Art
[0002] Casting through molds is one of the common methods in industrial production. For example, silicon carbide parts are a high-strength integral composite inorganic material with high mechanical strength, wear resistance and thermal shock resistance. Therefore, they are widely used in the manufacture of various mechanical parts. Silicon carbide products are generally manufactured by mold casting.
[0003] When using existing molds, the molds must first be assembled, and then during pouring, vibration is generally required to be achieved while pouring to avoid influencing factors such as bubbles in the mold. Therefore, the mold needs to be placed in a vibrating device during operation. After pouring is completed, the mold needs to be taken out and placed in an oven for sintering. During this process, the mold needs to be transferred frequently, and the mold itself is generally heavy, which greatly increases the workload of the staff. Utility Model Content
[0004] The utility model aims to provide a vibration type casting mold combination structure, which solves the above-mentioned background problems by designing a molding part and a vibration part into a combination form that can be quickly disassembled and moved.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] A vibration casting mold assembly structure, comprising a vibration box,
[0007] A vibration motor is installed on one side of the vibration box, and support plates are installed on both sides of the bottom of the vibration box, a first guide groove is opened at one end of the support plate, and a second guide groove is reserved at the top of the first guide groove, a guide block is arranged inside the first guide groove, and a bearing plate is installed on the side of the guide block close to the vibration box, universal wheels are installed at the four corners of the bottom of the bearing plate, and a connecting groove is reserved at the end of the bearing plate away from the first guide groove, a positioning block is installed on the top of the bearing plate, and a mold bottom plate is sleeved on the outer wall of the positioning block, mold peripheral assemblies are installed at both ends of the top of the mold bottom plate, and a cylindrical mold inner core is installed on the top of the mold bottom plate;
[0008] The second installation grooves are provided on both sides of the bottom of the vibration box, and a driving mechanism for driving the carrying plate to move up and down is provided inside the second installation grooves;
[0009] A fixing mechanism for pressing the inner core of the cylindrical mold is arranged in the vibration box.
[0010] As a further solution of the utility model: the inner side wall of the vibration box is evenly provided with first installation grooves, and the roller assembly is installed inside the first installation groove.
[0011] As a further solution of the utility model: the depth of the first guide groove is the same as that of the second guide groove, and the end of the first guide groove is expanded.
[0012] As a further solution of the utility model: the cross-sectional shape of the positioning block is a rectangle, and the positioning block and the mold bottom plate form a sliding structure.
[0013] As a further solution of the utility model: the driving mechanism includes two sets of electric push-pull rods, and the electric push-pull rods are installed at the top inside the second installation groove. The output end of the electric push-pull rod is connected to a sliding connection block, and the sliding connection block extends to the inside of the connection groove.
[0014] As a further solution of the utility model: the cross-sectional shape of the sliding connection block is a "convex" shape, and the sliding connection block and the connection groove form a sliding structure.
[0015] As a further solution of the utility model: the fixing mechanism includes a pressing plate, the pressing plate is installed on the inner wall of the vibration box, and a casting reserved hole is opened on one side of the top of the pressing plate.
[0016] Beneficial effects of the utility model:
[0017] (1) A driving mechanism for lifting the carrying plate is arranged in the second installation groove, and the carrying plate, the sliding connection block and the support plate are detachable, and a universal wheel is arranged on the carrying plate, so that the forming part and the vibrating part can be quickly combined when in use, and after the forming is completed, the forming part can be moved between the carrying plates to the vicinity of other equipment, thereby greatly reducing the workload required for frequent handling of the forming part during operation;
[0018] (2) By providing a fixing mechanism on the vibration box and providing a plurality of first mounting grooves and roller assemblies on the vibration box, after the molded part enters the vibration box, the fixing mechanism can cooperate with the bearing plate to press it up and down, and the plurality of roller assemblies can press its side wall, thereby fully ensuring the tight connection of the various connecting parts of the molded part during the pouring vibration process, and avoiding loosening and leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The utility model is further described below in conjunction with the accompanying drawings.
[0020] Figure 1 It is a main structural schematic diagram of the utility model;
[0021] Figure 2 It is a schematic diagram of the main cross-sectional structure of the utility model;
[0022] Figure 3 This utility model Figure 2 A schematic diagram of the enlarged structure at point A;
[0023] Figure 4 It is a side cross-sectional structural schematic diagram of the utility model;
[0024] Figure 5 It is a schematic diagram of the top view structure of the utility model;
[0025] Figure 6 It is a schematic diagram of the cross-sectional structure of the utility model in a top view.
[0026] In the figure: 1. vibration box; 2. vibration motor; 3. support plate; 4. first guide groove; 5. second guide groove; 6. guide block; 7. bearing plate; 8. universal wheel; 9. connecting groove; 10. positioning block; 11. mold bottom plate; 12. mold peripheral assembly; 13. cylindrical mold core; 14. first mounting groove; 15. roller assembly; 16. second mounting groove; 17. electric push-pull rod; 18. sliding connection block; 19. pressing plate; 20. reserved hole for casting. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example 1
[0029] See also Figure 1-Figure 6As shown, the utility model is a vibration casting mold combination structure, including a vibration box 1, a vibration motor 2 is installed on one side of the vibration box 1, and support plates 3 are installed on both sides of the bottom of the vibration box 1, a first guide groove 4 is opened at one end of the support plate 3, and a second guide groove 5 is reserved at the top of the first guide groove 4, a guide block 6 is arranged inside the first guide groove 4, and a bearing plate 7 is installed on the side of the guide block 6 close to the vibration box 1, universal wheels 8 are installed at the four corners of the bottom of the bearing plate 7, and a connecting groove 9 is reserved at the end of the bearing plate 7 away from the first guide groove 4, and a positioning block is installed on the top of the bearing plate 7 10, and the outer wall of the positioning block 10 is provided with a mold bottom plate 11, both ends of the top of the mold bottom plate 11 are provided with mold peripheral assemblies 12, and the top of the mold bottom plate 11 is provided with a cylindrical mold inner core 13, the first guide groove 4 and the second guide groove 5 have the same depth, and the end of the first guide groove 4 is a flared type setting, so that the bearing plate 7 can be moved on the ground through the guide block 6 inserted into the first guide groove 4 to be guided to the bottom of the vibration box 1, and when the bearing plate 7 moves upward, the guide block 6 cooperates with the second guide groove 5 to limit its horizontal movement, so that the bearing plate 7 can be lifted to the inside of the vibration box 1;
[0030] like Figure 2 and Figure 6 As shown, the cross-sectional shape of the positioning block 10 is a rectangle, and the positioning block 10 and the mold bottom plate 11 form a sliding structure, so that when the staff place the assembled mold bottom plate 11, the mold peripheral assembly 12 and the cylindrical mold inner core 13 on the carrier plate 7, they can be positioned by the positioning hole at the bottom of the mold bottom plate 11 and the positioning block 10;
[0031] like Figure 2 As shown, both sides of the bottom of the vibration box 1 are provided with second mounting grooves 16, and the interior of the second mounting grooves 16 is provided with a driving mechanism for driving the load-bearing plate 7 to rise and fall, the driving mechanism comprising two sets of electric push-pull rods 17, and the electric push-pull rods 17 are installed at the top of the interior of the second mounting grooves 16, the output end of the electric push-pull rods 17 is connected with a sliding connection block 18, and the sliding connection block 18 extends to the interior of the connection groove 9, the cross-sectional shape of the sliding connection block 18 is a "convex" shape, and the sliding connection block 18 and the connection groove 9 form a sliding structure, so that when the staff moves the load-bearing plate 7 to the bottom of the vibration box 1, the sliding connection block 18 can be inserted into the corresponding connection groove 9, and after the movement is completed, the electric push-pull rods 17 drive the sliding connection block 18 to move upward to complete the task of driving the load-bearing plate 7 to move upward, and the two sets of electric push-pull rods 17 can be controlled to act synchronously by a controller;
[0032] Example 2
[0033] like Figure 2 and Figure 3As shown, the inner wall of the vibration box 1 is evenly provided with first installation grooves 14, and a roller assembly 15 is installed inside the first installation groove 14. The end surface of the roller of the roller assembly 15 is substantially flush with the inner wall of the vibration box 1, and the connection flanges on the mold bottom plate 11, the mold peripheral assembly 12 and the cylindrical mold inner core 13 are matched with the inner side of the vibration box 1, so that after the bearing plate 7 drives the mold bottom plate 11, the mold peripheral assembly 12 and the cylindrical mold inner core 13 to enter the inner side of the vibration box 1, multiple groups of roller assemblies 15 can limit the separation direction of the two groups of mold peripheral assemblies 12, thereby ensuring the sealing of the connection during the subsequent vibration casting process, and during the rising process, the roller assembly 15 will rotate accordingly due to friction, avoiding unnecessary wear on the flange part;
[0034] like Figure 2 and Figure 3 As shown, a fixing mechanism for pressing the cylindrical mold core 13 is provided in the vibration box 1, and the fixing mechanism includes a pressing plate 19, which is installed on the inner wall of the vibration box 1, and a casting reserved hole 20 is opened on one side of the top of the pressing plate 19. The top of the mold base plate 11 is positioned by the positioning block 10, so that after the mold base plate 11, the mold peripheral assembly 12 and the cylindrical mold core 13 enter the vibration box 1, the casting port reserved on the cylindrical mold core 13 is aligned with the casting reserved hole 20, ensuring that the subsequent casting task can be completed. At the same time, the pressing plate 19 can cooperate with the supporting plate 7 to press the mold base plate 11, the mold peripheral assembly 12 and the cylindrical mold core 13 up and down, thereby further ensuring the sealing of the connection during the subsequent casting and vibration process.
[0035] The working principle of the utility model is as follows: firstly, two sets of mold peripheral assemblies 12 are assembled into a cylindrical shape and fixedly connected by bolts through the flanges thereon, so that the two sets of mold peripheral assemblies 12 can be separated when removing the mold and taking out the parts later, and then the mold bottom plate 11 and the cylindrical mold inner core 13 are respectively assembled and connected with the above-mentioned cylindrical mold through the flanges thereon;
[0036] After the above-mentioned splicing task is completed, the carrier plate 7 is slid out from the bottom of the vibration box 1 from the back to the front. At this time, the guide block 6 can slide in the first guide groove 4, and the sliding connection block 18 can slide in the connection groove 9 until the carrier plate 7 is completely detached from the vibration box 1. The carrier plate 7 is moved to the vicinity of the above-mentioned assembled mold through the universal wheel 8, and the positioning hole at the bottom of the mold bottom plate 11 and the positioning block 10 are matched to position the mold on the carrier plate 7. The carrier plate 7 can be provided with multiple sets of spare parts, which are convenient for alternating use, reducing the idle time of the vibration box 1 and increasing the overall work efficiency. Subsequently, the carrier plate 7 is moved by the universal wheel 8 so that the guide block 6 is aligned with the first guide groove 4 and inserted until the carrier plate 7 moves to the bottom of the vibration box 1. During this process, the sliding connection block 18 is inserted accordingly. The corresponding connecting groove 9 is then controlled by the controller to simultaneously drive the sliding connecting block 18 thereon to move upward, so that the carrying plate 7 can move upward accordingly, and the guide block 6 slides in the second guide groove 5 accordingly, until the mold bottom plate 11, the mold peripheral assembly 12 and the cylindrical mold inner core 13 completely enter the interior of the vibration box 1. At this time, the pressing plate 19 is attached to the top of the cylindrical mold inner core 13 and cooperates with the carrying plate 7 to press the mold bottom plate 11, the mold peripheral assembly 12 and the cylindrical mold inner core 13 up and down. At the same time, multiple groups of roller assemblies 15 limit the separation of the two groups of mold peripheral assemblies 12, thereby ensuring the stability of the mold bottom plate 11, the mold peripheral assembly 12 and the cylindrical mold inner core 13 assembly in the vibration box 1 and the sealing of the combined connection part;
[0037] After the above process is completed, the casting and molding task begins, such as the production of highly wear-resistant silicon carbide. The specific casting process is as follows;
[0038] 1. Add 2% graphite powder into the silicon carbide raw material and stir evenly, then add pure water in proportion and continue stirring until it becomes a slurry;
[0039] 2. Pour the slurry raw material into the gap between the mold peripheral assembly 12 and the cylindrical mold core 13 through the pouring reserved hole 20 and the pouring port on the flange of the cylindrical mold core 13, and at the same time turn on the vibration motor 2 on the vibration box 1 to perform the vibration task;
[0040] 3. After the pouring is completed, the electric push-pull rod 17 is controlled to drive the carrying plate 7 to descend to the lowest position, and then the mold bottom plate 11, the mold peripheral assembly 12 and the cylindrical mold core 13 and the casting parts therein are moved to the designated position through the carrying plate 7 for static curing;
[0041] 4. After the casting is solidified, the mold bottom plate 11, the mold peripheral assembly 12 and the cylindrical mold core 13 are removed and the appearance of the silicon carbide is checked. The places with pore defects are repaired. After completion, it is placed in an oven for sintering. The heating and cooling rates during the sintering process are controlled below 0.3°C / min. At the same time, it is kept warm at 110°C, 350°C and 1000°C. The heating and cooling rates and the insulation time are based on the specific thickness of the reference silicon carbide.
[0042] During the above steps 3 and 4, the vibration casting task can be continued by using the spare bearing plate 7 and the mold part in conjunction with the combined structure, thereby reducing the vacancy rate of the equipment and ensuring work efficiency.
[0043] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A vibration casting mold assembly structure, comprising a vibration box (1), characterized in that: A vibration motor (2) is installed on one side of the vibration box (1), and support plates (3) are installed on both sides of the bottom of the vibration box (1), one end of the support plate (3) is provided with a first guide groove (4), and a second guide groove (5) is reserved at the top of the first guide groove (4), a guide block (6) is arranged inside the first guide groove (4), and a bearing plate (7) is installed on the side of the guide block (6) close to the vibration box (1), universal wheels (8) are installed at the four corners of the bottom of the bearing plate (7), and a connecting groove (9) is reserved at the end of the bearing plate (7) away from the first guide groove (4), a positioning block (10) is installed on the top of the bearing plate (7), and a mold bottom plate (11) is sleeved on the outer wall of the positioning block (10), mold peripheral assemblies (12) are installed at both ends of the top of the mold bottom plate (11), and a cylindrical mold inner core (13) is installed on the top of the mold bottom plate (11); The second installation grooves (16) are provided on both sides of the bottom of the vibration box (1), and a driving mechanism for driving the carrying plate (7) to move up and down is provided inside the second installation groove (16); The vibration box (1) is provided with a fixing mechanism for pressing the inner core (13) of the cylindrical mold.
2. A vibration casting mold assembly structure according to claim 1, characterized in that: The inner side wall of the vibration box (1) is evenly provided with first installation grooves (14), and a roller assembly (15) is installed inside the first installation groove (14).
3. A vibration casting mold assembly structure according to claim 1, characterized in that: The first guide groove (4) and the second guide groove (5) have the same depth, and the end of the first guide groove (4) is of a flared type.
4. A vibration casting mold assembly structure according to claim 1, characterized in that: The cross-sectional shape of the positioning block (10) is a rectangle, and the positioning block (10) and the mold bottom plate (11) form a sliding structure.
5. The vibration casting mold assembly structure according to claim 1, characterized in that: The driving mechanism comprises two groups of electric push-pull rods (17), and the electric push-pull rods (17) are installed at the top inside the second installation groove (16), and the output end of the electric push-pull rods (17) is connected to a sliding connection block (18), and the sliding connection block (18) extends to the inside of the connection groove (9).
6. A vibration casting mold assembly structure according to claim 5, characterized in that: The cross-sectional shape of the sliding connection block (18) is a "convex" shape, and the sliding connection block (18) and the connection groove (9) form a sliding structure.
7. The vibration casting mold assembly structure according to claim 1, characterized in that: The fixing mechanism comprises a pressing plate (19), the pressing plate (19) is installed on the inner side wall of the vibration box (1), and a casting reserved hole (20) is opened on one side of the top of the pressing plate (19).
