Full-automatic wire port processing equipment for high-speed signal cable

By designing fully automatic wire port processing equipment and using multiple mechanisms to work together, the shortcomings of high-speed signal cable wire port processing equipment in peeling and cutting accuracy and automated control are solved, and efficient and accurate cable production is achieved.

CN222127221UActive Publication Date: 2024-12-06DONGGUAN HUICHANG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202323626597.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-06
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing high-speed signal cable port processing equipment can easily cause damage to the inner copper wire of the core wire during the peeling and cutting process, with low accuracy and low automation control, which affects production efficiency and quality.

Method used

A fully automatic wire port processing equipment for high-speed signal cables is designed, including positioning stations, peeling and cutting stations, line division stations, handling stations and tin stations. A variety of mechanisms are used to work together, including positioning mechanisms, The peeling and cutting mechanism, line division mechanism, handling mechanism and tin mechanism realize automated control and precise operation through components such as transmission rods, drive belts, push cylinders and servo motors.

Benefits of technology

It improves the degree of automation of cables, enhances the accuracy and production efficiency of peeling and cutting, reduces manual operation, reduces cable damage rate and production costs, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a high-speed signal cable full-automatic wire port processing device in the field of cable processing equipment, which comprises a cabinet, a hood and a working platform arranged at the top of the cabinet, and the working platform is provided with a positioning station, a peeling and cutting station, a branching station, a carrying station and a tinning station. A positioning mechanism, a peeling and cutting mechanism, a branching mechanism, a carrying mechanism and a tinning mechanism are respectively mounted on the positioning station, the peeling and cutting station, the branching station, the carrying station and the tinning station on the working platform; the full-automatic wire port processing equipment for the high-speed signal cable has the advantages of high automation degree, high precision, good stripping effect, flexible wire branching, safety, reliability and the like, can improve the production efficiency and the production quality, can reduce manual intervention and operation difficulty, and reduces the labor cost and risk.
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Description

Technical Field

[0001] The utility model relates to the field of cable processing equipment, in particular to a fully automatic line port processing equipment for high-speed signal cables. Background Art

[0002] High-speed signal cable is a high-performance cable widely used in the fields of communications, networks, electronic equipment, etc. Due to its high transmission speed and good signal stability, high-speed signal cable plays an important role in data transmission, video transmission, audio transmission, etc. With the development of science and technology, the application of high-speed signal cables is becoming more and more extensive, and the performance requirements are becoming higher and higher. Among them, HDMI signal cables are widely used in daily life.

[0003] The structure of high-speed signal cables usually includes insulation layers, conductors, shielding layers, etc. In order to connect the cables to electronic devices, both ends of the cables need to be processed, including stripping the insulation layer, tinning, etc. Therefore, a wire port processing device is usually required.

[0004] However, since the core wires at both ends of the HDMI cable are mainly divided into two rows, the existing stripping mechanism is likely to damage the copper wire inside the core wire when stripping it, thereby reducing the stripping accuracy, which is not conducive to the use of subsequent tinning and other processes. In addition, the sizes of the wire clamps at both ends of the HDMI cable are inconsistent, which makes the stripping and cutting difficult, the defective rate after cutting is high, the accuracy is insufficient, and the cable is easily damaged, thereby affecting the stripping production efficiency and production quality of the core wire. In addition, the existing cable processing equipment generally has four stations for core wire semi-stripping, CCD core wire detection, tinning and core wire cutting, which requires multiple manual operations, resulting in high labor intensity and low automated production control, affecting the production efficiency of high-number signal cables. Utility Model Content

[0005] The purpose of the utility model is to solve the above defects and provide a fully automatic wire port processing equipment for high-speed signal cables to solve the technical problems of low precision of wire port stripping and cutting in the above-mentioned background technology, easy damage to the wires inside the cable, and low automation control of existing cable processing equipment, thereby affecting the production efficiency and production quality of the cable.

[0006] The purpose of the utility model is achieved by the following methods:

[0007] A high-speed signal cable fully automatic line port processing equipment, including a cabinet, a machine cover and a working platform arranged on the top of the cabinet, wherein the working platform is provided with a positioning station, a stripping and cutting station, a wire dividing station, a handling station and a tinning station, and the positioning station, the stripping and cutting station, the wire dividing station, the handling station and the tinning station on the working platform are respectively equipped with a positioning mechanism, a stripping and cutting mechanism, a wire dividing mechanism, a handling mechanism and a tinning mechanism, and the positioning mechanism is composed of a positioning fixing seat, a clamping platform, a wire clamping cylinder and a port clamping cylinder, the positioning fixing seat is installed on the top of the fixed platform, the clamping platform is installed on the positioning fixing seat through a first moving component, the wire clamping cylinder is installed on one side of the clamping platform, and the wire clamping cylinder is connected to a wire clamping claw, the port clamping cylinder is installed on the side of the clamping platform, and the port clamping cylinder is connected to a port clamping claw;

[0008] The peeling and cutting mechanism consists of a peeling fixed seat, a peeling bracket, an upper cutter, a lower cutter, an upper cutting drive assembly and a lower cutting drive assembly. The peeling fixed seat is installed on the working platform, and the peeling bracket is installed on the top of the peeling fixed seat through a second moving assembly. The upper cutting drive assembly and the lower cutting drive assembly are both vertically installed on the side of the peeling bracket, and the upper cutting drive assembly and the lower cutting drive assembly are respectively connected to the upper cutter and the lower cutter, so that the upper cutter and the lower cutter can be driven to perform relative movement and cutting. The side of the peeling bracket is connected with a separating knife through a mounting seat, and the separating knife is located between the upper cutter and the lower cutter, and a conductive stripping groove is opened in the middle of the separating knife.

[0009] Further in the above description, the first moving component is composed of a moving plate, a transmission rod and a driving motor. The moving plate is installed on the upper surface of the positioning and fixing seat through a moving part, the transmission rod is installed on the positioning and fixing seat through a bearing seat, and is connected to the moving plate through a sliding seat. One end of the transmission rod extends outward and is connected to the driving motor through a driving connecting part, so that it can stably transport the positioned and clamped cable to the stripping and cutting mechanism for the stripping and cutting process, thereby enhancing the stability and cutting quality of the stripping and cutting.

[0010] Further in the above description, the driving connecting member is composed of a driving wheel, a synchronous wheel and a driving belt. The driving wheel is connected to one end of the driving motor, the synchronous wheel is connected to one end of the transmission rod, one end of the driving belt passes through the driving wheel and the synchronous wheel in sequence, and is closed-loop connected to the other end of the driving belt. The movable plate can be mobilized to move along the movable member by the drive of the driving motor, thereby enhancing the control accuracy of the automation and reducing manual operation.

[0011] Further in the above description, the second moving component includes a pushing plate, a pushing cylinder and a moving part, the moving part is installed on the stripping fixed seat, and the top of the moving part is connected to the pushing plate, the pushing plate can slide along the moving part, the pushing cylinder is installed on one side of the stripping fixed seat through the cylinder bracket, the telescopic end of the pushing cylinder is connected to one side of the pushing plate, so that it can drive the upper cutter and the lower cutter to move along the cable mouth, thereby completing the rapid stripping action of the cable mouth.

[0012] Further in the above description, the upper cutting drive assembly is composed of a first screw rod, a first slide seat and an upper cutting motor, the upper cutting motor is installed on the top of the stripping bracket through the upper cutting fixed seat, the first screw rod is vertically installed on the side of the stripping bracket, and the top end of the first screw rod is connected to the upper cutting motor through a coupling, the first slide seat is connected to the first screw rod through a first nut, and the side of the first slide seat is connected to the side of the stripping bracket through a moving member, so that it can be lifted and moved along the first screw rod;

[0013] The lower cutting drive assembly is composed of a second screw rod, a second slide and a lower cutting motor. The lower cutting motor is installed on the top of the stripping bracket through the lower cutting fixed seat. The second screw rod is vertically installed on the side of the stripping bracket, and the top of the second screw rod is connected to the lower cutting motor through a coupling. The second slide is connected to the second screw rod through a second nut. The side of the second slide is connected to the side of the stripping bracket through a moving part, so that it can be lifted and moved along the second screw rod. The upper cutter is driven by the upper cutting drive assembly, and the lower cutter is driven by the lower cutting drive assembly, so that it is convenient to adjust according to the wire diameters of different cables, so that it can be suitable for the stripping of core wires of different diameters. Only the separation knife needs to be replaced accordingly, so that the upper cutter and the lower cutter can strip the wire mouth of the cable conveniently.

[0014] Further in the above description, the wire branching mechanism is composed of a wire branching fixed seat, an insertion cylinder, a toggle cylinder and a dial pin. The wire branching fixed seat is installed on the wire branching station of the working platform and is located between the positioning mechanism and the stripping and cutting mechanism. The insertion cylinder is installed on the top of the wire branching fixed seat, and the telescopic end of the insertion cylinder is connected to a sliding block. A limit block is installed on the wire branching fixed seat, and a sliding groove is formed in the middle of the limit block to be slidably connected to the sliding block. The toggle cylinder is installed at the bottom of the sliding block, and the top of the sliding block is connected to the dial pin through a support block. The insertion cylinder drives the dial pin to be inserted into the middle of the cable outlet, so that the core wire of the cable outlet is separated up and down by the dial pin under the up and down reciprocating action of the toggle cylinder, thereby facilitating subsequent stripping and cutting, and enhancing the stripping work efficiency.

[0015] Further in the above description, the transport mechanism is composed of a support frame, a support plate, a clamping cylinder and a first transverse movement module. The support frame is installed on the transport station of the working platform, the support plate is installed on the side of the support frame, the first transverse movement module is installed on the side of the support plate, and one side of the first transverse movement module is connected to the first transverse movement motor, the middle part of the first transverse movement module is slidably connected to the first slider, the first slider is connected to a connecting plate through the first lifting cylinder, one end of the connecting plate extends toward the upper surface of the working platform and is connected to the clamping cylinder, by driving the first lifting cylinder, the clamping cylinder is moved to the position of the cable and clamped, thereby driving the first transverse movement motor to drive the clamping cylinder to move to the tinning mechanism through the first slider, so as to enhance the automatic drive and improve the production efficiency.

[0016] The above description further states that the tinning mechanism is composed of a movable carrier, a second transverse moving module and a rotating component. The second transverse moving module is installed on the tinning station of the working platform, and the movable carrier is slidably installed on the second transverse moving module. The rotating component includes a pushing rotating cylinder, a rotating seat, a wire clamping cylinder and two support seats. The support seat is installed on the top of the movable carrier, and the wire clamping cylinder is installed on the rotating seat through the second lifting cylinder. The rotating seat is installed between the two support seats through a rotating shaft, so that the rotating seat can be driven to rotate. The rotating shaft extends to the outer side surface of the support seat and is connected with a gear. The movable carrier is connected with a rack through a guide block. The rack is meshed with the outer surface of the gear, and one side of the rack is connected to the pushing rotating cylinder, so that it can move along the guide block. The arranged movable carrier can be transversely moved along the second transverse moving module, and the rack is driven to move by the pushing rotating cylinder, so that the gear drives the rotating shaft to rotate, and the rotating seat drives the wire clamping cylinder to rotate, so that it is convenient to tin, thereby improving the efficiency of automation control and production efficiency.

[0017] Further in the above description, a first furnace body and a second furnace body are provided on the working platform, the first furnace body and the second furnace body are both located on the side of the tinning mechanism, and the tops of the first furnace body and the second furnace body are both provided with notches.

[0018] Further in the above description, a junction box is placed on the top of the second moving assembly, and the junction box is located below the lower cutter to facilitate the collection of the cut cables.

[0019] The beneficial effects of the utility model: through the coordinated work of multiple stations and working mechanisms, the positioning, stripping, cutting, wire splitting, handling and tinning of high-speed signal cables can be automatically completed, so that the degree of automation is high, which is conducive to improving production efficiency and quality;

[0020] Through the positioning mechanism, the wire clamping cylinder can clamp the surface of the cable by driving the wire clamping claw, and the port clamping cylinder can clamp and fix the port of the cable through the port clamping claw, so as to accurately fix the position of the high-speed signal cable, reduce errors, and improve the subsequent stripping and cutting processing accuracy;

[0021] The design of the stripping mechanism can effectively strip the outer sheath of the high-speed signal cable, and the design of the wire splitting mechanism can flexibly split the core wires of the cable port, so that the stripping and cutting mechanism can be suitable for the stripping requirements of cables of different specifications, so that the upper cutting drive component and the lower cutting drive component can respectively drive the upper cutter and the lower cutter to move and cut relatively, and can be adjusted according to the wire diameter of the cable, thereby enhancing the applicability to different cable diameters and reducing the cutting damage to the cable, thereby ensuring the quality and efficiency of stripping;

[0022] In summary, the high-speed signal cable fully automatic port processing equipment has the advantages of high automation, high precision, good stripping effect, flexible branching, safety and reliability. It can improve production efficiency and production quality, while also reducing manual intervention and operation difficulty, and reducing labor costs and risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a three-dimensional diagram of this embodiment;

[0024] Figure 2 This is a view of the internal structure of this embodiment;

[0025] Figure 3 Schematic diagram of the installation structure in this embodiment;

[0026] Figure 4 Schematic diagram of the structure of the positioning mechanism in this embodiment;

[0027] Figure 5 Schematic diagram of the installation of the positioning mechanism in this embodiment;

[0028] Figure 6 is a cross-sectional view of the positioning mechanism in this embodiment;

[0029] Figure 7 Schematic diagram of the structure of the line splitting mechanism in this embodiment;

[0030] Figure 8 Schematic diagram of the structure of the peeling and cutting mechanism in this embodiment;

[0031] Fig. 9 is a cross-sectional view of the peeling and cutting mechanism in this embodiment;

[0032] Fig.10 Schematic diagram of the structure of the transport mechanism in this embodiment;

[0033] Fig.11 Schematic diagram of the installation of the tinning mechanism in this embodiment;

[0034] Fig.12 This is a schematic diagram of the structure of the tinning mechanism in this embodiment;

[0035] Fig.13 It is a cross-sectional view of the tinning mechanism in this embodiment.

[0036] The reference numerals in the figure are: 1-cabinet, 2-hood, 3-working platform;

[0037] 4-positioning mechanism, 401-positioning fixing seat, 402-clamping platform, 403-wire clamping cylinder, 404-port clamping cylinder, 405-wire clamping claw, 406-port clamping claw;

[0038] 5-stripping and cutting mechanism, 501-stripping fixing seat, 502-stripping bracket, 503-upper cutting knife, 504-lower cutting knife, 505-upper cutting driving assembly, 506-lower cutting driving assembly, 507-separating knife;

[0039] 6-wire splitting mechanism, 601-wire splitting fixing seat, 602-inserting cylinder, 603-sliding cylinder, 604-pin, 605-sliding block, 606-limiting block, 607-support block;

[0040] 7-transport mechanism, 701-support frame, 702-support plate, 703-gripper cylinder, 704-first transverse movement module;

[0041] 8-tinning mechanism, 801-moving carrier, 802-second transverse module, 803-pushing rotating cylinder, 804-rotating seat, 805-clamping cylinder, 806-support seat, 807-second lifting cylinder, 808-gear, 809-rack;

[0042] 9-first moving assembly, 901-moving plate, 902-transmission rod, 903-driving motor, 904-bearing seat;

[0043] 10-stripping chute, 11-driving wheel, 12-synchronizing wheel, 13-driving belt, 14-first screw rod, 15-first slide seat, 16-upper cutting motor, 17-second screw rod, 18-second slide seat, 19-lower cutting motor, 20-first transverse moving motor, 21-first slider, 22-first lifting cylinder, 23-connecting plate, 24-first furnace body, 25-second furnace body, 26-junction box, 27-pushing plate, 28-pushing cylinder. DETAILED DESCRIPTION

[0044] The present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0045] In this embodiment, refer to Figure 1-Figure 13 The specific implementation of the high-speed signal cable automatic line port processing equipment includes a cabinet 1, a machine cover 2 and a working platform 3 arranged on the top of the cabinet 1, the working platform 3 is provided with a positioning station, a stripping and cutting station, a wire dividing station, a handling station and a tinning station, and the positioning station, the stripping and cutting station, the wire dividing station, the handling station and the tinning station on the working platform 3 are respectively equipped with a positioning mechanism 4, a stripping and cutting mechanism 5, a wire dividing mechanism 6, a handling mechanism 7 and a tinning mechanism 8, and the positioning mechanism 4 is fixed by a positioning mechanism The positioning and fixing seat 401 is installed on the top of the fixed platform, the clamping platform 402 is installed on the positioning and fixing seat 401 through the first moving component 9, the wire clamping cylinder 403 is installed on one side of the clamping platform 402, and the wire clamping cylinder 403 is connected with a wire clamping claw 405, the port clamping cylinder 404 is installed on the side of the clamping platform 402, and the port clamping cylinder 404 is connected with a port clamping claw 406;

[0046] The peeling and cutting mechanism 5 is composed of a peeling fixed seat 501, a peeling bracket 502, an upper cutter 503, a lower cutter 504, an upper cutting drive assembly 505 and a lower cutting drive assembly 506. The peeling fixed seat 501 is installed on the working platform 3, and the peeling bracket 502 is installed on the top of the peeling fixed seat 501 through a second movable assembly. The upper cutting drive assembly 505 and the lower cutting drive assembly 506 are both vertically installed on the side of the peeling bracket 502, and the upper cutting drive assembly 505 and the lower cutting drive assembly 506 are respectively connected to the upper cutter 503 and the lower cutter 504, so as to drive the upper cutter 503 and the lower cutter 504 to perform relative movement and cutting. The side of the peeling bracket 502 is connected with a separation knife 507 through a mounting seat. The separation knife 507 is located between the upper cutter 503 and the lower cutter 504, and a conductive stripping groove 10 is opened in the middle of the separation knife 507.

[0047] In this embodiment, refer to Figure 4The first moving assembly 9 is composed of a moving plate 901, a transmission rod 902 and a driving motor 903. The moving plate 901 is installed on the upper surface of the positioning and fixing seat 401 through a moving part. The transmission rod 902 is installed on the positioning and fixing seat 401 through a bearing seat 904, and is connected to the moving plate 901 through a sliding seat. One end of the transmission rod 902 extends outward and is connected to the driving motor 903 through a driving connecting piece, so that it can stably transport the positioned and clamped cable to the stripping and cutting mechanism 5 for the stripping and cutting process, thereby enhancing the stability and cutting quality of the stripping and cutting. The driving connecting part is composed of a driving wheel 11, a synchronous wheel 12 and a driving belt 13. The driving wheel 11 is connected to one end of the driving motor 903, the synchronous wheel 12 is connected to one end of the transmission rod 902, and one end of the driving belt 13 passes through the driving wheel 11 and the synchronous wheel 12 in sequence, and is connected in a closed loop with the other end of the driving belt 13. The movable plate 901 can be mobilized to move along the moving part by the drive of the driving motor 903, thereby enhancing the control accuracy of the automation and reducing manual operation.

[0048] In this embodiment, refer to Figure 8 and Fig. 9 The second moving component includes a pushing plate 27, a pushing cylinder 28 and a moving part. The moving part is installed on the stripping fixed seat 501, and the top of the moving part is connected to the pushing plate 27. The pushing plate 27 can slide along the moving part. The pushing cylinder 28 is installed on one side of the stripping fixed seat 501 through the cylinder bracket. The telescopic end of the pushing cylinder 28 is connected to one side of the pushing plate 27, so that it can drive the upper cutter 503 and the lower cutter 504 to move along the cable mouth, thereby completing the rapid stripping action of the cable mouth.

[0049] The upper cutting drive assembly 505 is composed of a first screw rod 14, a first slide 15 and an upper cutting motor 16. The upper cutting motor 16 is installed on the top of the peeling bracket 502 through an upper cutting fixed seat. The first screw rod 14 is vertically installed on the side of the peeling bracket 502, and the top of the first screw rod 14 is connected to the upper cutting motor 16 through a coupling. The first slide 15 is connected to the first screw rod 14 through a first nut. The side of the first slide 15 is connected to the side of the peeling bracket 502 through a moving part, so that it can be lifted and moved along the first screw rod 14.

[0050] The lower cutting drive assembly 506 is composed of a second screw rod 17, a second slide 18 and a lower cutting motor 19. The lower cutting motor 19 is installed on the top of the stripping bracket 502 through a lower cutting fixed seat. The second screw rod 17 is vertically installed on the side of the stripping bracket 502, and the top of the second screw rod 17 is connected to the lower cutting motor 19 through a coupling. The second slide 18 is connected to the second screw rod 17 through a second nut. The side of the second slide 18 is connected to the side of the stripping bracket 502 through a moving part, so that it can be lifted and moved along the second screw rod 17. The upper cutter 503 is driven by the upper cutting drive assembly 505, and the lower cutter 504 is driven by the lower cutting drive assembly 506, so that it is convenient to adjust according to the wire diameter of different cables, so that it can be suitable for stripping core wires of different diameters. It only needs to replace the separating knife 507 accordingly, so that the upper cutter 503 and the lower cutter 504 can strip the wire mouth of the cable conveniently.

[0051] In this embodiment, refer to Figure 7 The wire splitting mechanism 6 is composed of a wire splitting fixing seat 601, an inserting cylinder 602, a toggle cylinder 603 and a toggle pin 604. The wire splitting fixing seat 601 is installed on the wire splitting station of the working platform 3 and is located between the positioning mechanism 4 and the peeling and cutting mechanism 5. The inserting cylinder 602 is installed on the top of the wire splitting fixing seat 601, and the telescopic end of the inserting cylinder 602 is connected to a sliding block 605. A limit block 606 is installed on the wire splitting fixing seat 601, and the middle of the limit block 606 A sliding groove is formed which is slidably connected to the sliding block 605, and the driving cylinder 603 is installed at the bottom of the sliding block 605. The top of the sliding block 605 is connected to the dial pin 604 through the support block 607. The dial pin 604 is driven by the insertion cylinder 602 to insert the middle part of the cable mouth. Therefore, under the up and down reciprocating action of the driving cylinder 603, the core wire of the wire mouth is separated up and down through the dial pin 604, thereby facilitating the subsequent stripping and cutting and enhancing the work efficiency of stripping.

[0052] In this embodiment, refer to Fig.10 The transport mechanism 7 is composed of a support frame 701, a support plate 702, a clamping cylinder 703 and a first transverse movement module 704. The support frame 701 is installed on the transport station of the working platform 3, the support plate 702 is installed on the side of the support frame 701, the first transverse movement module 704 is installed on the side of the support plate 702, and one side of the first transverse movement module 704 is connected to the first transverse movement motor 20, and the middle part of the first transverse movement module 704 is slidably connected to the first slider 21, and the first slider 21 is connected to the connecting plate 23 through the first lifting cylinder 22. One end of the connecting plate 23 extends to the upper surface of the working platform 3 and is connected to the clamping cylinder 703. By driving the first lifting cylinder 22, the clamping cylinder 703 is moved to the position of the cable and clamped, thereby driving the first transverse movement motor 20 to drive the clamping cylinder 703 to move to the tinning mechanism 8 through the first slider 21, so as to enhance the automatic drive and improve the production efficiency.

[0053] In this embodiment, refer to Figure 11-13 The tinning mechanism 8 is composed of a mobile carrier 801, a second transverse module 802 and a rotating assembly. The second transverse module 802 is installed on the tinning station of the working platform 3. The mobile carrier 801 is slidably installed on the second transverse module 802. The rotating assembly includes a push-rotating cylinder 803, a rotating seat 804, a clamping cylinder 805 and two supporting seats 806. The supporting seat 806 is installed on the top of the mobile carrier 801. The clamping cylinder 805 is installed on the rotating seat 804 through the second lifting cylinder 807. The rotating seat 804 is installed between the two supporting seats 806 through a rotating shaft, so that the rotating seat 804 can be driven to rotate. The rotating shaft extends to the outer side surface of the support seat 806 and is connected to a gear 808. The movable carrier 801 is connected to a rack 809 through a guide block. The rack 809 is meshed with the outer surface of the gear 808, and one side of the rack 809 is connected to the pushing and rotating cylinder 803, so that it can move along the guide block. The movable carrier 801 can be moved laterally along the second transverse movement module 802. The rack 809 is driven to move by pushing the rotating cylinder 803, so that the gear 808 drives the rotating shaft to rotate, and the rotating seat 804 drives the clamping cylinder 805 to rotate, so that it is convenient for tinning, thereby improving the efficiency of automatic control and production efficiency.

[0054] The working platform 3 is provided with a first furnace body 24 and a second furnace body 25, both of which are located on the side of the tinning mechanism 8, and slots are provided on the tops of the first furnace body 24 and the second furnace body 25. A junction box 26 is placed on the top of the second moving assembly, and the junction box 26 is located below the lower cutter 504 to facilitate the collection of the cut cables.

[0055] The moving parts in this embodiment are all composed of a pair of sliders and slide rails.

[0056] The specific use process of this embodiment is as follows: the cable in this embodiment uses a HDMI double-row core cable, and the cable port that needs to be stripped is manually placed on the positioning mechanism 4, the wire clamping cylinder 403 drives the wire clamping claw 405 to clamp and fix the wire surface, and the port clamping cylinder 404 drives the port clamping claw 406 to clamp and fix the cable port;

[0057] The cylinder 602 is inserted to drive the pin 604 to be inserted between the upper and lower rows of wires at the cable port, and the pin 604 is driven to move up and down 2-3 times by the toggle cylinder 603 to separate the upper and lower rows of core wires at the port. The stripping mechanism is pushed to the specified position by the push cylinder 28, so that the center knife fixes the upper and lower rows of core wires at the cable port. The upper cutter 503 is driven by the upper cutting drive component 505, and the lower cutter 504 is driven by the lower cutting drive component 506 to perform stripping. At the same time, the cutting knife is connected to cut the core wire. Since the upper and lower cutters 504 are controlled by a servo motor, the moving position of the blade can be adjusted by parameters. Only the center knife needs to be replaced accordingly, which is suitable for stripping core wires with different diameters.

[0058] The stripped cable is clamped by the clamping cylinder 703, and is moved to the tinning mechanism 8 under the drive of the first transverse movement module 704, so that the wire clamping cylinder 805 clamps and fixes it. The movable carrier 801 can be transversely moved to the side of the first furnace body 24 along the second transverse movement module 802, and the rack 809 is pushed by the rotating cylinder 803 to rotate the gear 808 and drive the rotating seat 804 to rotate 90 degrees through the rotating shaft, so that the wire mouth end is parallel to the top of the first furnace body 24. Rosin water is placed on the first furnace body 24, and the second lifting cylinder 807 is connected to push downward to make the wire mouth stick to the rosin water, and move to the side of the second furnace body 25 along the second transverse movement module 802. Tin liquid is placed on the second furnace body 25, and the wire mouth is pushed downward to be tinned by the second lifting cylinder 807. The rotating cylinder 803 is pushed to retract the rack 809, and the rotating seat 804 is returned to the center, and the wire clamping cylinder 805 is released, and the finished wire is taken away manually.

[0059] In summary, the high-speed signal cable fully automatic wire port processing equipment has the advantages of high automation, high precision, good stripping effect, flexible branching, reliable handling, stable tinning quality and safety and reliability. It can improve production efficiency and production quality, while also reducing manual intervention and operation difficulty, and reducing labor costs and risks.

[0060] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model is disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiments according to the technology of the utility model, which does not depart from the content of the technical solution of the utility model, belongs to the scope of the technical solution of the utility model.

Claims

1. A high-speed signal cable fully automatic port processing device, comprising a cabinet, a cover and a working platform arranged on the top of the cabinet, characterized in that: The work platform is provided with a positioning station, a stripping and cutting station, a wire dividing station, a transporting station and a tinning station, and the positioning station, the stripping and cutting station, the wire dividing station, the transporting station and the tinning station on the work platform are respectively equipped with a positioning mechanism, a stripping and cutting mechanism, a wire dividing mechanism, a transporting mechanism and a tinning mechanism, and the positioning mechanism is composed of a positioning fixing seat, a clamping platform, a wire clamping cylinder and a port clamping cylinder. The positioning fixing seat is installed on the top of the fixed platform, the clamping platform is installed on the positioning fixing seat through a first moving component, the wire clamping cylinder is installed on one side of the clamping platform, and the wire clamping cylinder is connected to a wire clamping claw, the port clamping cylinder is installed on the side of the clamping platform, and the port clamping cylinder is connected to a port clamping claw; The peeling and cutting mechanism consists of a peeling fixed seat, a peeling bracket, an upper cutter, a lower cutter, an upper cutting drive assembly and a lower cutting drive assembly. The peeling fixed seat is installed on the working platform, and the peeling bracket is installed on the top of the peeling fixed seat through a second moving assembly. The upper cutting drive assembly and the lower cutting drive assembly are both vertically installed on the side of the peeling bracket, and the upper cutting drive assembly and the lower cutting drive assembly are respectively connected to the upper cutter and the lower cutter, so that the upper cutter and the lower cutter can be driven to perform relative movement and cutting. The side of the peeling bracket is connected with a separating knife through a mounting seat, and the separating knife is located between the upper cutter and the lower cutter, and a conductive stripping groove is opened in the middle of the separating knife.

2. According to claim 1, a high-speed signal cable fully automatic port processing device is characterized in that: The first moving component is composed of a moving plate, a transmission rod and a driving motor. The moving plate is installed on the upper surface of the positioning fixing seat through a moving part. The transmission rod is installed on the positioning fixing seat through a bearing seat and is connected to the moving plate through a sliding seat. One end of the transmission rod extends outward and is connected to the driving motor through a driving connecting part.

3. According to claim 2, a high-speed signal cable fully automatic port processing device is characterized in that: The driving connection component consists of a driving wheel, a synchronous wheel and a driving belt. The driving wheel is connected to one end of the driving motor, the synchronous wheel is connected to one end of the transmission rod, and one end of the driving belt passes through the driving wheel and the synchronous wheel in sequence and is closed-loop connected to the other end of the driving belt.

4. According to claim 1, a high-speed signal cable fully automatic port processing device is characterized in that: The second moving component includes a pushing plate, a pushing cylinder and a moving part. The moving part is installed on the peeling fixed seat, and the top of the moving part is connected to the pushing plate. The pushing plate can slide along the moving part. The pushing cylinder is installed on one side of the peeling fixed seat through a cylinder bracket, and the telescopic end of the pushing cylinder is connected to one side of the pushing plate.

5. According to claim 4, a high-speed signal cable fully automatic port processing device is characterized in that: The upper cutting drive assembly is composed of a first screw rod, a first slide seat and an upper cutting motor. The upper cutting motor is installed on the top of the peeling bracket through an upper cutting fixed seat. The first screw rod is vertically installed on the side of the peeling bracket, and the top of the first screw rod is connected to the upper cutting motor through a coupling. The first slide seat is connected to the first screw rod through a first nut. The side of the first slide seat is connected to the side of the peeling bracket through a moving member, so that it can be lifted and moved along the first screw rod. The down-cutting drive assembly consists of a second screw rod, a second slide and a down-cutting motor. The down-cutting motor is installed on the top of the stripping bracket through a down-cutting fixed seat. The second screw rod is vertically installed on the side of the stripping bracket, and the top end of the second screw rod is connected to the down-cutting motor through a coupling. The second slide is connected to the second screw rod through a second nut, and the side of the second slide is connected to the side of the stripping bracket through a moving part, so that it can be lifted and moved along the second screw rod.

6. A high-speed signal cable fully automatic port processing device according to any one of claims 1 to 5, characterized in that: The wire dividing mechanism is composed of a wire dividing fixed seat, an insertion cylinder, a toggle cylinder and a dial pin. The wire dividing fixed seat is installed on the wire dividing station of the working platform and is located between the positioning mechanism and the peeling and cutting mechanism. The insertion cylinder is installed on the top of the wire dividing fixed seat, and the telescopic end of the insertion cylinder is connected to a sliding block. A limit block is installed on the wire dividing fixed seat, and a sliding groove is formed in the middle of the limit block which is slidably connected to the sliding block. The toggle cylinder is installed at the bottom of the sliding block, and the top of the sliding block is connected to the dial pin through a support block.

7. A high-speed signal cable fully automatic port processing device according to any one of claims 1 to 5, characterized in that: The transport mechanism is composed of a support frame, a support plate, a clamping cylinder and a first transverse shifting module. The support frame is installed on the transporting station of the working platform, the support plate is installed on the side of the support frame, the first transverse shifting module is installed on the side of the support plate, and one side of the first transverse shifting module is connected to the first transverse shifting motor, the middle part of the first transverse shifting module is slidably connected to the first slider, the first slider is connected to a connecting plate through the first lifting cylinder, and one end of the connecting plate extends to the upper surface of the working platform and is connected to the clamping cylinder.

8. The high-speed signal cable fully automatic port processing device according to any one of claims 1 to 5, characterized in that: The tinning mechanism is composed of a movable carrier, a second transverse moving module and a rotating component. The second transverse moving module is installed on the tinning station of the working platform. The movable carrier is slidably installed on the second transverse moving module. The rotating component includes a pushing rotating cylinder, a rotating seat, a wire clamping cylinder and two supporting seats. The supporting seat is installed on the top of the movable carrier. The wire clamping cylinder is installed on the rotating seat through the second lifting cylinder. The rotating seat is installed between the two supporting seats through a rotating shaft, so that the rotating seat can be driven to rotate. The rotating shaft extends to the outer side surface of the support seat and is connected to a gear. The movable carrier is connected to a rack through a guide block. The rack is meshed with the outer surface of the gear, and one side of the rack is connected to the pushing rotating cylinder, so that it can move along the guide block.

9. A high-speed signal cable fully automatic port processing device according to any one of claims 1 to 5, characterized in that: The working platform is provided with a first furnace body and a second furnace body, both of which are located at the side of the tinning mechanism, and both of which have notches on the top.

10. The high-speed signal cable fully automatic port processing device according to any one of claims 1 to 5, characterized in that: A junction box is placed on the top of the second moving assembly, and the junction box is located below the lower cutter.

Citation Information

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    CN121332250A