Efficient energy-saving anti-explosion electric heater
By using the conductive layer and the flow layer in the electric heater equipment to speed up the thermal conductivity rate and enhance the structural connection through the limiting ring and the fixed ring, the problems of slow thermal conductivity and safety hazards of the electric heater equipment are solved, achieving high efficiency, energy saving and safety Performance improvement.
Patent Information
- Application Number
- CN202420598276.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-03-26
AI Technical Summary
The existing electrical heater equipment slows the heat energy diffusion speed when the heating pipe conducts heat, resulting in rapid and high-power thermal conduction increasing energy consumption and safety hazards, which can easily lead to equipment damage and explosion, increasing investment costs and hazard coefficients.
A structure including a junction box, heating pipe, protective shell and conductive layer was designed. By providing a conductive layer and a flow layer on the outer wall of the heating pipe, the conduction performance is enhanced, the thermal conductivity rate is improved, and the structural connection is improved through the limiting ring and the fixed ring. Stability, ensure safety.
It achieves efficient and energy-saving heat conduction, reduces energy consumption and safety risks, improves the safety factor and structural stability of the electric heater, which is different from the traditional method of thermal insulation layer addition method.
Smart Images
Figure CN222128328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric heater equipment, in particular to a high-efficiency energy-saving explosion-proof electric heater. Background Art
[0002] In the existing technology, most electric heater devices have a slow diffusion rate of heat energy around the heating tube when conducting heat. Rapid high-power heat conduction not only increases energy consumption, but also poses certain safety hazards, making the electric heater equipment prone to damage and explosion, resulting in a series of problems such as high investment cost and increased risk factor. Utility Model Content
[0003] The purpose of the utility model is to provide an efficient and energy-saving explosion-proof electric heater to solve the problem that most of the electric heater equipment mentioned above have the problem that the diffusion rate of heat energy around the heating tube is slow when conducting heat. Rapid high-power heat conduction not only increases energy consumption, but also poses certain safety hazards, making the electric heater equipment prone to damage, explosion and other malfunctions, resulting in high investment costs and increased risk factors.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solution: it includes a junction box, one end of which is fixedly connected to a plurality of heating tubes, a mounting plate is provided in the middle of the outer walls of the plurality of heating tubes, one end of the plurality of heating tubes away from the outer wall of the junction box is provided with a protective shell, and the middle of the protective shell away from the end of the junction box is fixedly connected to a connecting ring.
[0005] As a further solution of the utility model: an outlet end is fixedly connected in the middle of the top of the outer wall of the junction box, which has a certain fixed connection function.
[0006] As a further solution of the utility model: a connecting base is provided in the middle of the bottom of the outlet end, a first fixing ring is fixedly connected to the middle of the top of the connecting base, a positioning ring is fixedly connected to the middle of the top of the first fixing ring, a second fixing ring is provided on the inner wall of the positioning ring, a transfer groove is provided at a position where the outer wall of the second fixing ring matches the inner wall of the positioning ring, and a first connecting outlet is provided through the middle of the top of the second fixing ring, which is convenient for external connection of related parts and components at the outlet, and also provides a certain position supplement for the installation of the temperature measuring device.
[0007] As a further solution of the utility model: a limiting ring is arranged in the middle of the top of the positioning ring, a switching ring is fixedly connected to the middle of the top of the limiting ring, and a second connecting outlet is opened through the middle of the top of the switching ring, which is beneficial to enhance the connectivity of the outlet end structure.
[0008] As a further solution of the utility model: the end of the junction box away from the mounting plate is fixedly connected to the first fixing plate, the end of the first fixing plate away from the mounting plate is provided with a second fixing plate, a plurality of first mounting holes are evenly opened around the first fixing plate and the second fixing plate at two ends away from each other, and a first fixing bolt is penetrated and connected in the middle of the plurality of first mounting holes away from each other, which has a certain fixing and limiting effect.
[0009] As a further solution of the utility model: the outer wall of the protective shell is provided with a first installation layer, the inner wall of the first installation layer is provided with a conductive layer, the inner wall of the conductive layer is provided with a second installation layer, and the inner wall of the second installation layer is provided with a flow layer, so as to enhance its conductive performance, increase the conductive rate and reduce energy consumption.
[0010] As a further solution of the utility model: a plurality of second mounting holes are evenly penetrated at two ends of the mounting plate that are far away from each other, so as to facilitate fixing and mounting.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] 1. In the utility model, by installing a limit ring and a fixing ring at the outlet end, it is convenient to make external connections of related components and other components at the outlet, and also provide a certain position supplement for the installation of the temperature measuring device, thereby enhancing the stability of the structural connection of the external components. The installation of multiple fixing bolts is beneficial to improving the stability of the connection end structure of the electric heater.
[0013] 2. In the utility model, by installing a conductive layer, it is convenient to enhance its conductive performance, increase the conductive rate, reduce energy consumption, and speed up its thermal conductivity. Different from the traditional device of adding a thermal insulation layer on the outside, it has a variety of optional options and further improves the safety factor of the electric heater. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is the structural front view of the utility model;
[0015] Figure 2 For the utility model Figure 1 A is a magnified schematic diagram of the structure;
[0016] Figure 3 This is a schematic diagram of the structure of the heating tube in the utility model;
[0017] Figure 4 It is a structural schematic diagram of the outlet end in the utility model.
[0018] In the figure: 1. junction box; 101. first fixing plate; 102. second fixing plate; 103. first mounting hole; 104. first fixing bolt; 2. heating tube; 3. mounting plate; 301. second mounting hole; 4. protective shell; 401. first mounting layer; 402. conduction layer; 403. second mounting layer; 404. flow layer; 5. connecting ring; 6. outlet end; 601. connecting base; 602. first fixing ring; 603. positioning ring; 604. limiting ring; 605. adapter ring; 606. second connection outlet; 607. adapter groove; 608. second fixing ring; 609. first connection outlet. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figures 1 to 4 In the embodiment of the utility model, a junction box 1 is included, one end of the junction box 1 is fixedly connected to a plurality of heating tubes 2, a mounting plate 3 is provided in the middle of the outer walls of the plurality of heating tubes 2, a protective shell 4 is provided at one end of the plurality of heating tubes 2 away from the outer wall of the junction box 1, and a connecting ring 5 is fixedly connected in the middle of the end of the protective shell 4 away from the junction box 1.
[0021] Among them, the outlet port 6 is fixedly connected in the middle of the top of the outer wall of the junction box 1, which has a certain fixed connection function.
[0022] A connecting base 601 is provided in the middle of the bottom of the outlet end 6, a first fixing ring 602 is fixedly connected in the middle of the top of the connecting base 601, a positioning ring 603 is fixedly connected in the middle of the top of the first fixing ring 602, a second fixing ring 608 is provided on the inner wall of the positioning ring 603, a transfer groove 607 is provided at a position where the outer wall of the second fixing ring 608 matches the inner wall of the positioning ring 603, and a first connecting outlet 609 is provided through the middle of the top of the second fixing ring 608, which is convenient for external connection of related parts and components at the outlet, and also provides a certain position supplement for the installation of the temperature measuring device.
[0023] A limiting ring 604 is arranged in the middle of the top of the positioning ring 603, a switching ring 605 is fixedly connected to the middle of the top of the limiting ring 604, and a second connecting outlet 606 is opened through the middle of the top of the switching ring 605, which is beneficial to enhance the connectivity of the outlet end 6 structure.
[0024] The end of the junction box 1 away from the mounting plate 3 is fixedly connected to the first fixing plate 101, and the end of the first fixing plate 101 away from the mounting plate 3 is provided with a second fixing plate 102. A plurality of first mounting holes 103 are evenly arranged around the first fixing plate 101 and the second fixing plate 102 away from each other at both ends, and a first fixing bolt 104 is penetrated and connected in the middle of the plurality of first mounting holes 103 away from each other, which has a certain fixing and limiting effect.
[0025] The outer wall of the protective shell 4 is provided with a first installation layer 401, the inner wall of the first installation layer 401 is provided with a conductive layer 402, the inner wall of the conductive layer 402 is provided with a second installation layer 403, and the inner wall of the second installation layer 403 is provided with a flow layer 404, so as to enhance its conductive performance, increase the conductive rate and reduce energy consumption.
[0026] A plurality of second mounting holes 301 are evenly formed through two ends of the mounting plate 3 that are away from each other, for ease of fixing and mounting.
[0027] The working principle of the utility model is: the high-efficiency, energy-saving and explosion-proof electric heater is connected partially by conduction to multiple heating tubes 2 on the inner wall through an additional protective shell 4, and the heat conduction rate is accelerated. It is different from the traditional device of adding an insulation layer and the like on the outside, and has a variety of optionality. The installation of the first installation layer 401 and the second installation layer 403 further enhances the safety of the use of its components. The insulation layer and other devices can be installed on the outer wall, so that the structure is optimized to a certain extent. Among them, the installation of multiple positioning rings 603 and limit rings 604 are used to enhance the convenience of external connection of related components. The structure is simple, the operation is convenient, the energy consumption is reduced, and the safety performance is further improved.
[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An energy-efficient explosion-proof electric heater, comprising a junction box (1), characterized in that: A plurality of heating tubes (2) are fixedly connected to one end of the junction box (1); a mounting plate (3) is provided in the middle of the outer walls of the plurality of heating tubes (2); a protective shell (4) is provided at one end of the plurality of heating tubes (2) away from the outer wall of the junction box (1); and a connecting ring (5) is fixedly connected in the middle of one end of the protective shell (4) away from the junction box (1).
2. The high-efficiency energy-saving explosion-proof electric heater according to claim 1 is characterized in that: An outlet end (6) is fixedly connected in the middle of the top of the outer wall of the junction box (1).
3. The high-efficiency energy-saving explosion-proof electric heater according to claim 2 is characterized in that: A connecting base (601) is provided in the middle of the bottom of the outlet end (6); a first fixing ring (602) is fixedly connected to the middle of the top of the connecting base (601); a positioning ring (603) is fixedly connected to the middle of the top of the first fixing ring (602); a second fixing ring (608) is provided on the inner wall of the positioning ring (603); a transfer groove (607) is provided at a position where the outer wall of the second fixing ring (608) matches the inner wall of the positioning ring (603); and a first connecting outlet (609) is provided through the middle of the top of the second fixing ring (608).
4. The high-efficiency energy-saving explosion-proof electric heater according to claim 3 is characterized in that: A limiting ring (604) is arranged in the middle of the top of the positioning ring (603), a switching ring (605) is fixedly connected to the middle of the top of the limiting ring (604), and a second connection outlet (606) is opened through the middle of the top of the switching ring (605).
5. The high-efficiency energy-saving explosion-proof electric heater according to claim 1 is characterized in that: The end of the junction box (1) away from the mounting plate (3) is fixedly connected to a first fixing plate (101), and the end of the first fixing plate (101) away from the mounting plate (3) is provided with a second fixing plate (102). A plurality of first mounting holes (103) are evenly arranged around the first fixing plate (101) and the second fixing plate (102) at two ends away from each other, and a first fixing bolt (104) is penetrated and connected to the middle of the plurality of first mounting holes (103) away from each other.
6. The high-efficiency energy-saving explosion-proof electric heater according to claim 1, characterized in that: The outer wall of the protective shell (4) is provided with a first installation layer (401), the inner wall of the first installation layer (401) is provided with a conductive layer (402), the inner wall of the conductive layer (402) is provided with a second installation layer (403), and the inner wall of the second installation layer (403) is provided with a flow layer (404).
7. The high-efficiency energy-saving explosion-proof electric heater according to claim 1 is characterized in that: A plurality of second mounting holes (301) are evenly penetrated and formed at two ends of the mounting plate (3) that are away from each other.