Efficient asphalt shearing machine for experiment
By designing the asphalt heating barrel and mixing motor driven by rotary motor, the full shear and uniform heating of asphalt is achieved, solving the problem of unsatisfactory asphalt modification performance in traditional technology, and significantly improving the shear efficiency and modification of modified asphalt quality of sex.
Patent Information
- Application Number
- CN202420848889.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-23
AI Technical Summary
Traditional laboratory high-speed shear technology is difficult to accurately control the asphalt temperature, resulting in unsatisfactory asphalt modification performance, and the shear rotor cannot effectively treat the asphalt at the corners of the container, and the shear efficiency is low.
An efficient asphalt shearing machine including a rotary electric machine-driven asphalt heating barrel and a mixing motor is designed. It adopts three-dimensional heating and precise temperature control methods to drive the asphalt shears to rotate in the asphalt heating barrel through a rotating motor and a mixing motor. Ensure adequate shearing and even heating of the asphalt.
The shear efficiency and modification quality of modified asphalt are significantly improved, ensuring uniform heating and shear of asphalt, and improving the asphalt modification performance.
Smart Images

Figure CN222151723U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of road asphalt, relates to an asphalt shearing machine, and specifically relates to a high-efficiency asphalt shearing machine for experiments. Background Art
[0002] With the rapid development of my country's transportation industry, new requirements have been put forward for road construction materials such as asphalt in terms of quality of use and green recycling. Asphalt modification is favored by researchers as an effective method to improve the quality of asphalt. High-speed shearing technology is often used in laboratories to modify asphalt. Temperature, as a key indicator affecting the performance of modified asphalt, must be precisely controlled. However, the heating position of traditional laboratory high-speed shearing technology is mostly at the bottom of the asphalt container, and heating is mostly carried out by heat conduction methods such as electric heating wires. The modification temperature cannot be precisely controlled and it is easy to cause the bottom asphalt to overheat and affect the asphalt modification performance. In addition, the shearing rotor of the asphalt shearing machine is mostly fixed and suspended in the asphalt solution. During the modification, the asphalt at the corners of the container cannot be effectively sheared, resulting in unsatisfactory asphalt modification performance. Therefore, it is very necessary to develop an asphalt shearing machine that can perform three-dimensional heating, precise temperature control, and sufficient shearing. Summary of the invention
[0003] In view of the deficiencies in the prior art, the purpose of the present invention is to provide an experimental high-efficiency asphalt shearing machine to solve the technical problem that the shearing efficiency of the asphalt shearing machine on modified asphalt in the prior art needs to be further improved.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0005] An experimental high-efficiency asphalt shearing machine comprises a base, wherein a rotary motor is installed in the base, the rotary shaft of the rotary motor is vertically arranged, and the rotary motor drives an asphalt heating barrel to revolve around the central axis of the rotary shaft of the rotary motor.
[0006] The bottom end of the bracket is fixedly mounted on the base on one side of the asphalt heating barrel, and a stirring motor is fixedly mounted on the top end of the bracket. The stirring shaft of the stirring motor is vertically arranged, and an asphalt shearer is mounted on the bottom end of the stirring shaft. During the entire process of the revolution of the asphalt heating barrel, the asphalt shearer can always be extended into the asphalt heating barrel to achieve the shearing of asphalt at different positions in the asphalt heating barrel.
[0007] The utility model also has the following technical features:
[0008] Preferably, the stirring shaft is a telescopic stirring shaft, and the telescopic length of the telescopic stirring shaft is locked by a locking bolt.
[0009] Preferably, one end of a rocker arm is installed on the rotating shaft of the rotating motor, the rocker arm is arranged horizontally, and a vertically arranged connecting seat is installed on the other end of the rocker arm, a chassis is coaxially fixedly installed on the connecting seat, and an asphalt heating barrel is coaxially fixedly installed on the chassis; the vertical center axis of the asphalt heating barrel is arranged parallel to the center axis of the rotating shaft of the rotating motor.
[0010] Specifically, the asphalt heating barrel comprises an outer shell, a detachable metal liner is installed in the outer shell, and resistance wires are arranged in the outer shell, and the resistance wires are located at the bottom and side walls of the outer side of the metal liner.
[0011] Specifically, the inner diameter of the metal liner is larger than the sum of the radius of the asphalt shearing device and the orbital radius of the asphalt heating barrel.
[0012] Preferably, coaxially arranged wire holes are provided on the bottom of the housing, the chassis and the connecting seat.
[0013] Preferably, the asphalt shearer comprises an asphalt shearing disc mounted on the bottom end of the stirring shaft, and an outer shell is mounted on the outside of the asphalt shearing disc.
[0014] Further preferably, a thermistor is installed on the asphalt shearing disk, a wire channel is opened at the center of the stirring shaft, the thermistor is connected to one end of the wire, and the other end of the wire passes through the circuit channel.
[0015] Compared with the prior art, the utility model has the following technical effects:
[0016] (I) The utility model can drive the asphalt heating barrel to revolve through the rotating motor while shearing the asphalt, so that the asphalt and the modifier can be fully sheared, the shearing efficiency of the modified asphalt is significantly improved, and it is beneficial to improve the performance of the modified asphalt.
[0017] (II) The asphalt shearing machine of the utility model has resistance wires arranged at the bottom and side walls of the container. Compared with the traditional asphalt shearing machine, the asphalt is heated more evenly. The thermistor is used to accurately collect the shearing temperature of the modified asphalt, thereby improving the modified quality of the asphalt.
[0018] (III) The utility model has a simple structure, is easy to operate and has high safety in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of an experimental high-efficiency asphalt shearing machine.
[0020] Figure 2 It is a schematic diagram of the internal structure of the experimental high-efficiency asphalt shearing machine.
[0021] Figure 3 It is a schematic diagram of the internal structure of the experimental high-efficiency asphalt shearing machine from the side view.
[0022] Figure 4 It is a schematic diagram of the assembly breakdown structure of the rocker arm.
[0023] Figure 5 It is a schematic diagram of the assembly breakdown structure of the asphalt shear.
[0024] The meanings of the numbers in the figure are: 1-base, 2-rotating motor, 3-rocker arm, 4-connecting seat, 5-chassis, 6-asphalt heating barrel, 7-bracket, 8-mixing motor, 9-mixing shaft, 10-asphalt shear, 11-locking bolt, 12-wire hole.
[0025] 601-shell, 602-metal liner, 603-resistance wire.
[0026] 1001- asphalt shear disc, 1002- outer shell, 1003- thermistor, 1004- circuit channel.
[0027] The specific contents of the utility model are further explained in detail below in conjunction with the embodiments. DETAILED DESCRIPTION
[0028] It should be noted that, unless otherwise specified, all devices and components in the present invention are devices and components known in the prior art.
[0029] The following are specific embodiments of the present invention. It should be noted that the present invention is not limited to the following specific embodiments, and all equivalent changes made on the basis of the technical solution of the present application fall within the protection scope of the present invention.
[0030] Example:
[0031] This embodiment provides an experimental high-efficiency asphalt shearing machine. Figure 1 As shown, it includes a base 1 in which a rotating motor 2 is installed. The rotating motor 2 drives the asphalt heating barrel 6 to revolve around the central axis of the rotating shaft of the rotating motor 2.
[0032] like Figure 2 and Figure 3 As shown, the bottom end of the bracket 7 is fixedly mounted on the base 1 on one side of the asphalt heating barrel 6, and a stirring motor 8 is fixedly mounted on the top of the bracket 7. The stirring shaft 9 of the stirring motor 8 is vertically arranged, and an asphalt shearer 10 is installed on the bottom end of the stirring shaft 9; during the entire process of the revolution of the asphalt heating barrel 6, the asphalt shearer 10 can always be extended into the asphalt heating barrel 6 to achieve the shearing of asphalt at different positions in the asphalt heating barrel 6.
[0033] As a preferred solution of this embodiment, Figure 2 and Figure 3As shown, the stirring shaft 9 is a telescopic stirring shaft, and the telescopic length of the telescopic stirring shaft is locked by a locking bolt 11. The locking bolt 11 is used to adjust the height of the stirring shaft 9 to a suitable position to adapt to different volumes of asphalt.
[0034] As a preferred solution of this embodiment, Figure 2 and Figure 3 As shown, the rotating shaft of the rotary motor 2 is arranged vertically, one end of a rocker arm 3 is mounted on the rotating shaft of the rotary motor 2, the rocker arm 3 is arranged horizontally, a vertically arranged connecting seat 4 is mounted on the other end of the rocker arm 3, a chassis 5 is coaxially fixedly mounted on the connecting seat 4, and an asphalt heating barrel 6 is coaxially fixedly mounted on the chassis 5; the vertical central axis of the asphalt heating barrel 6 is arranged parallel to the central axis of the rotating shaft of the rotary motor 2. This structural arrangement enables the rotary motor 2 to drive the asphalt heating barrel 6 to revolve around the central axis of the rotating shaft of the rotary motor 2, thereby realizing the shearing of asphalt at different positions in the asphalt heating barrel 6, so that the modified asphalt is sheared more fully.
[0035] As a preferred solution of this embodiment, Figure 2 and Figure 3 As shown, the asphalt heating barrel 6 includes an outer shell 601, a detachable metal liner 602 is installed in the outer shell 601, and a resistance wire 603 is arranged in the outer shell 601, and the resistance wire 603 is located at the bottom and side wall outside the metal liner 602. The resistance wire 603 can realize three-dimensional heating of asphalt.
[0036] As a specific solution of this embodiment, Figure 2 and Figure 3 As shown, the radius of the metal liner 602 is greater than the sum of the radius of the asphalt shear 10 and the revolution radius of the asphalt heating barrel 6. This ensures that there is no collision between the asphalt shear 10 and the metal liner 602 during the revolution, and ensures that the asphalt shear 10 can always extend into the asphalt heating barrel 6 during the entire revolution of the asphalt heating barrel 6.
[0037] As a preferred solution of this embodiment, Figure 4 As shown, the bottom of the housing 601, the chassis 5 and the connection seat 4 are all provided with coaxially arranged wire holes 12. The wire holes 12 can allow the resistance wire 603 to pass through and be connected to an external power source. The resistance wire 603 heats up rapidly after being energized, thereby heating the metal liner 602.
[0038] As a preferred solution of this embodiment, Figure 5As shown, the asphalt shearing device 10 includes an asphalt shearing disc 1001 installed at the bottom end of the stirring shaft 9, and an outer shell 1002 is mounted on the asphalt shearing disc 1001. A thermistor 1003 is installed on the asphalt shearing disc 1001, and a wire channel 1004 is opened in the center of the stirring shaft 9. The thermistor 1003 is connected to one end of the wire, and the other end of the wire passes through the circuit channel 1004.
[0039] In this embodiment, Figure 5 As shown, the asphalt shearing disc 1001 is a disc-shaped asphalt shearing device, and six blades protruding upward are provided on the edge of the disc for asphalt shearing.
[0040] In this embodiment, Figure 5 As shown, the thermistor 1003 collects temperature information, and when the temperature reaches the set temperature, the stirring motor 8 can be turned on to shear the asphalt.
[0041] The method for using the experimental high-efficiency asphalt shearing machine of this embodiment comprises the following steps:
[0042] Step 1: Take out the metal liner 602 , add asphalt into the metal liner 602 , and then put the metal liner 602 into the outer shell 601 .
[0043] Step 2: adjust the locking bolt 11 so that the asphalt shearer 10 is located in the middle of the asphalt liquid in the asphalt heating barrel 6.
[0044] Step 3: Connect the power cord and turn on the power switch.
[0045] Step 4: The resistance wire 603 is turned on for heating, and the modifier is added after the asphalt temperature reaches the set temperature.
[0046] Step five, turning on the rotating motor 2 and the stirring motor 8, so that the asphalt shearing device 10 can shear the asphalt at different positions in the asphalt heating barrel 6 at high speed.
[0047] Step six, after shearing for the specified time, turn off the rotating motor 2 and the stirring motor 8, adjust the locking bolt 11 to make the asphalt shearer 10 rise, take out the metal liner 602, pour the obtained modified asphalt in and out, and clean the experimental equipment.
Claims
1. An experimental high-efficiency asphalt shearing machine, comprising a base (1), characterized in that: A rotating motor (2) is installed in the base (1), and the rotating motor (2) drives the asphalt heating barrel (6) to revolve around the central axis of the rotating shaft of the rotating motor (2); The bottom end of a bracket (7) is fixedly mounted on a base (1) on one side of the asphalt heating barrel (6), a stirring motor (8) is fixedly mounted on the top end of the bracket (7), a stirring shaft (9) of the stirring motor (8) is vertically arranged, and an asphalt shear (10) is mounted on the bottom end of the stirring shaft (9); during the entire process of the revolution of the asphalt heating barrel (6), the asphalt shear (10) can always be extended into the asphalt heating barrel (6) to achieve shearing of asphalt at different positions in the asphalt heating barrel (6).
2. The experimental high-efficiency asphalt shearing machine as claimed in claim 1, characterized in that: The stirring shaft (9) is a telescopic stirring shaft, and the telescopic length of the telescopic stirring shaft is locked by a locking bolt (11).
3. The experimental high-efficiency asphalt shearing machine as claimed in claim 1, characterized in that: The rotating shaft of the rotating motor (2) is arranged vertically, one end of a rocker arm (3) is mounted on the rotating shaft of the rotating motor (2), the rocker arm (3) is arranged horizontally, a vertically arranged connecting seat (4) is mounted on the other end of the rocker arm (3), a chassis (5) is coaxially fixedly mounted on the connecting seat (4), and an asphalt heating barrel (6) is coaxially fixedly mounted on the chassis (5); the vertical center axis of the asphalt heating barrel (6) is arranged parallel to the center axis of the rotating shaft of the rotating motor (2).
4. The experimental high-efficiency asphalt shearing machine as claimed in claim 1, characterized in that: The asphalt heating barrel (6) comprises an outer shell (601), a detachable metal inner shell (602) is installed in the outer shell (601), a resistance wire (603) is arranged in the outer shell (601), and the resistance wire (603) is located at the bottom and side wall of the outer side of the metal inner shell (602).
5. The experimental high-efficiency asphalt shearing machine as claimed in claim 4, characterized in that: The inner diameter of the metal liner (602) is greater than the sum of the radius of the asphalt shear (10) and the orbital radius of the asphalt heating barrel (6).
6. The experimental high-efficiency asphalt shearing machine as claimed in claim 4, characterized in that: The bottom of the housing (601), the chassis (5) and the connecting seat (4) are all provided with coaxially arranged wire holes (12).
7. The experimental high-efficiency asphalt shearing machine as claimed in claim 1, characterized in that: The asphalt shearing device (10) comprises an asphalt shearing disc (1001) installed at the bottom end of the stirring shaft (9), and an outer shell (1002) is mounted on the outside of the asphalt shearing disc (1001).
8. The experimental high-efficiency asphalt shearing machine as claimed in claim 7, characterized in that: The asphalt shearing disc (1001) is provided with a thermistor (1003), a wire channel (1004) is provided at the center of the stirring shaft (9), the thermistor (1003) is connected to one end of the wire, and the other end of the wire passes through the circuit channel (1004).
