Fermented sauce proportioning system and thick broad-bean sauce production line

Abstract

A fermented sauce proportioning system comprises a separator, a weighing assembly and a mixer, the separator is used for separating fermented sauce into solid sauce and soy sauce mash, and the separator is provided with a solid sauce output port and a soy sauce mash output port; the weighing assembly comprises a weighing tank, the weighing tank is used for mixing solid sauce and soy sauce mash and weighing the solid sauce and the soy sauce mash, the weighing tank is provided with a weighing feed port used for receiving the sauce output from the solid sauce output port of the separator, and the weighing tank is further provided with a weighing discharge port used for outputting the weighed sauce; the mixing machine is used for mixing the proportioned sauce, is provided with a mixed material feeding hole for receiving the sauce output from the weighing discharging hole of the weighing tank, and further comprises a mixed material discharging hole for outputting the mixed sauce. The problem of uneven proportioning is solved, the injection amount of soy sauce mash can be controlled, and the material conveying rate of the fermentation tank can be improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of fermentation equipment, and in particular relates to a fermentation sauce proportioning system and a bean paste production line. Background Art

[0002] Throughout history, sauces have always been an indispensable condiment in the diet of Chinese people. China is the country that first invented sauces. According to historical records, the production of sauces began as early as the Zhou Dynasty 3,000 years ago. The earliest sauces were made from meat, and then plant-based sauces such as bean sauce, wheat sauce, noodle sauce, and elm sauce appeared, which were made from grains and beans. Later, soy sauce was born based on various sauces.

[0003] During the fermentation process of bean paste and similar products, salt water can not only ensure the taste of the sauce, but also prolong the shelf life of the sauce. However, in the production process of bean paste and other sauces, the injection of salt water is mainly done manually, and the amount of salt water injected cannot be accurately controlled, resulting in different concentrations and tastes of different production batches of sauce, affecting the quality and sales of the finished product. In addition, when the concentration of bean paste in the fermentation tank is high, it is difficult to transport, resulting in retention in the fermentation tank. Utility Model Content

[0004] In view of the problems and shortcomings in the prior art, the utility model provides a fermented sauce proportioning system and a bean paste production line.

[0005] The technical solution of this utility model is as follows:

[0006] A fermented sauce proportioning system comprises a separator, a weighing assembly, and a mixer, wherein the separator is used to separate the fermented sauce into solid sauce and brine, and has a solid sauce output port and a brine output port; a sauce mash tank, which is used to temporarily store sauce mash liquid, is connected to the brine output port of the separator, and has a liquid outlet; the weighing assembly comprises a weighing tank, which is used to mix and weigh the solid sauce with the sauce mash liquid, has a weighing feed port for receiving the sauce output from the solid sauce output port of the separator, and a liquid inlet connected to the liquid outlet, and also has a weighing discharge port for outputting the weighed sauce; the mixer is used to mix the proportioned sauces, has a mixing feed port for receiving the sauce output from the weighing discharge port of the weighing tank, and also includes a mixing discharge port for outputting the mixed sauce.

[0007] The fermented sauce proportioning system of the utility model also comprises a fermentation tank, which is connected to a feed inlet of a separator through a feed pipeline and is connected to a brine output port of the separator through a reflux pipeline.

[0008] The weighing assembly also includes a weighing platform, and a weighing sensor is installed between the weighing tank and the weighing platform.

[0009] The weighing feed port is located above the weighing tank, and the weighing discharge port is located below the weighing tank.

[0010] The mixing material inlet is located above the mixing machine, and the mixing material outlet is located below or at the side of the mixing machine.

[0011] The separator is a mesh plate type solid-liquid separator, and the mixer is one of a screw mixer, a paddle mixer, and a drum mixer. Specifically, the mixer can be a horizontal screw mixer.

[0012] In order to facilitate the transportation of the sauce mash back to the fermentation tank, a thick slurry pump is provided at the brine output port of the separator, and the thick slurry pump is connected to the reflux pipeline.

[0013] A bean paste production line comprises the above-mentioned fermented sauce proportioning system, which is used for uniformly proportioning and mixing the fermented sauce and sauce mash, and then conveying them to the next process.

[0014] The beneficial effects of the utility model are:

[0015] 1) The sauce proportioning system and bean paste production line of the utility model can keep the ratio of sauce and sauce mash of different batches on the production line consistent, solve the problem of uneven proportioning, and improve the consistency of finished sauce products of different production batches.

[0016] 2) The excess sauce mash in the sauce mash tank enters the fermentation tank again to dilute the sauce mixture with a higher concentration in the fermentation tank, thereby improving the fluidity of the sauce mixture in the fermentation tank, reducing the accumulation of solid sauce in the fermentation tank, and improving the sauce delivery rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the connection relationship of Example 1;

[0018] Figure 2 This is a schematic diagram of the connection relationship of Example 2;

[0019] 1. Separator; 2. Weighing tank; 3. Mixer; 4. Weighing platform; 5. Weighing sensor; 6. Sauce output port; 7. Weighing feed port; 8. Weighing discharge port; 9. Mixing feed port; 10. Mixing discharge port; 11. Fermentation tank; 12. Feeding pipeline; 13. Reflux pipeline; 14. Brine output port; 15. Feeding port; 16. Sauce tank; 17. Liquid outlet; 18. Liquid inlet. DETAILED DESCRIPTION

[0020] The following will further describe the technical means adopted to achieve the predetermined inventive purpose of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model.

[0021] Example 1

[0022] See also Figure 1 As shown, a fermented sauce proportioning system includes a separator 1, a weighing component, and a mixer 3. The separator 1 is used to separate the fermented sauce into solid sauce and brine, and has a solid sauce output port 6 and a brine output port 14; a sauce mash tank 16, which is used to temporarily store the sauce mash liquid, is connected to the brine output port 14 of the separator 1, and has a liquid outlet 17; the weighing component includes a weighing tank 2, which is used to mix the solid sauce and the sauce The mash is weighed and has a weighing feed port 7 for receiving the sauce output from the solid sauce output port 6 of the separator 1 and a liquid inlet 18 connected to the liquid outlet 17, and also has a weighing discharge port 8 for outputting the weighed sauce; the mixer 3 is used to mix the proportioned sauces, has a mixing feed port 9 for receiving the sauce output from the weighing discharge port 8 of the weighing tank 2, and also includes a mixing discharge port 10 for outputting the mixed sauce.

[0023] In this embodiment, the sauce and the sauce mash are first separated by the separator 1, and the separated sauce enters the weighing tank 2 for weighing, and the weight value is recorded; the separated sauce mash enters the sauce mash tank 16 for temporary storage, and then part of the sauce mash in the sauce mash tank 16 is transported to the weighing tank 2 by the thick slurry pump, mixed with the sauce in the weighing tank 2 and weighed, and the weight value is calculated by subtracting the weight of the bean curd, and then compared with the set value, so as to obtain the bean curd material that meets the ratio, and then transported to the mixer 3 for mixing. The sauce proportioning system of the utility model can make the ratio of sauce and sauce mash of different batches consistent, solve the problem of uneven proportioning, and improve the consistency of sauce products of different production batches.

[0024] Preferably, the weighing assembly further comprises a weighing platform 4 , and a weighing sensor 5 is installed between the weighing tank 2 and the weighing platform 4 , for detecting and obtaining the weight of the weighing tank 2 .

[0025] See also Figure 1 As shown, the weighing feed port 7 is located above the weighing tank 2, and the weighing discharge port 8 is located below the weighing tank 2. The mixing feed port 9 is located above the mixer 3, and the mixing discharge port 10 is located below or to the side of the mixer 3.

[0026] Preferably, the separator 1 is a mesh plate type solid-liquid separator 1 , and the mixer 3 is one of a screw mixer 3 , a paddle mixer 3 , and a drum mixer 3 . More preferably, the mixer 3 is a horizontal screw mixer 3 .

[0027] A thick slurry pump is provided at the brine outlet 14 of the separator 1 , and the thick slurry pump is connected to the reflux pipeline 13 and is used for conveying the sauce mash liquid in the sauce mash tank 16 to the weighing tank 2 .

[0028] A bean paste production line includes the above-mentioned fermented sauce proportioning system. It is used to uniformly proportion the fermented sauce and sauce mash, and then mix them to the next process. The bean paste production line of the utility model can keep the ratio of sauce and sauce mash of different batches on the production line consistent, and improve the consistency of the finished sauce products of different production batches.

[0029] It should be noted that the fermentation tanks 11 of the present invention may be multiple and connected in parallel with the feeding pipeline.

[0030] Example 2

[0031] See also Figure 2 As shown, this embodiment is different from Embodiment 1 in that it further includes a fermentation tank 11 , which is connected to a feed inlet 15 of a separator 1 through a feed pipeline 12 , and is connected to a brine outlet 14 of the separator 1 through a reflux pipeline 13 .

[0032] In this embodiment, the sauce and the sauce mash are first separated by the separator 1, and the separated sauce enters the weighing tank 2 for weighing, and the weight value is recorded; the separated sauce mash enters the sauce mash tank 16 for temporary storage, and then part of the sauce mash in the sauce mash tank 16 is transported to the weighing tank 2 by the thickening pump, mixed with the sauce in the weighing tank 2 and weighed, and the weight value is calculated by subtracting the weight of the bean curd from the weight, and then compared with the set value to obtain the bean curd material that meets the proportion, and then transported to the mixer 3 for mixing, and at the same time, the excess sauce mash in the sauce mash tank 16 enters the fermentation tank 11 again through the thickening pump through the reflux pipe 13 to dilute the sauce with higher concentration in the fermentation tank, reduce the concentration of the sauce mixture in the fermentation tank, and improve the fluidity, and then the sauce mixture is transported to the separator through the feeding pipe, and then the above separation and proportioning process is repeated for proportioning.

[0033] This embodiment can not only maintain a consistent ratio between sauce and sauce mash in different batches, solve the problem of uneven proportions, and improve the consistency of finished sauce products in different production batches, but also solve the problem that there is a lot of solid material and little liquid in the fermentation tank 11, and the material cannot be transported by a pump, reduce the accumulation of solid material in the fermentation tank 11, and improve the material transportation rate.

[0034] The above is a preferred embodiment of the present invention, but the present invention is not limited to the above embodiments and examples. Various changes, equivalent substitutions, improvements, etc. made within the knowledge scope of those skilled in the art without departing from the concept of the present invention should be included in the protection scope of the present invention.

Claims

1. A fermented sauce proportioning system, It is characterized in that include: A separator (1), which is used to separate the fermented sauce into solid sauce and sauce mash, and has a solid sauce output port (6) and a brine output port (14); A mash tank (16), which is used to temporarily store mash liquid, is connected to the brine output port (14) of the separator, and has a liquid outlet (17); A weighing assembly, the weighing assembly comprising a weighing tank (2), the weighing tank (2) being used to mix and weigh the solid sauce and sauce mash, having a weighing feed port (7) for receiving the sauce output from the solid sauce output port (6) of the separator (1) and a liquid inlet (18) connected to the liquid outlet (17), and also having a weighing discharge port (8) for outputting the weighed sauce; A mixer (3) is used to mix the sauces with good proportions, and has a mixing inlet (9) for receiving the sauces output from the weighing outlet (8) of the weighing tank (2), and also includes a mixing outlet (10) for outputting the mixed sauces.

2. The fermented sauce proportioning system according to claim 1, It is characterized in that It also comprises a fermentation tank (11), wherein the fermentation tank (11) is connected to the feed inlet (15) of the separator (1) via a feed pipeline (12), and is connected to the brine outlet (14) of the separator (1) via a reflux pipeline (13).

3. The fermented sauce proportioning system according to claim 1 or 2, It is characterized in that The weighing assembly further comprises a weighing platform (4), and a weighing sensor (5) is installed between the weighing tank (2) and the weighing platform (4).

4. The fermented sauce proportioning system according to claim 1 or 2, It is characterized in that The weighing feed port (7) is located above the weighing tank (2), and the weighing discharge port (8) is located below the weighing tank (2).

5. The fermented sauce proportioning system according to claim 4, It is characterized in that The mixing material inlet (9) is located above the mixing machine (3), and the mixing material outlet (10) is located below or to the side of the mixing machine (3).

6. The fermented sauce proportioning system according to claim 1 or 2, It is characterized in that The separator (1) is a mesh plate type solid-liquid separator.

7. The fermented sauce proportioning system according to claim 1 or 2, It is characterized in that The mixer (3) is one of a screw mixer, a paddle mixer and a drum mixer.

8. The fermented sauce proportioning system according to claim 7, It is characterized in that The mixer (3) is a horizontal screw mixer.

9. The fermented sauce proportioning system according to claim 1 or 2, It is characterized in that A thick slurry pump is provided at the brine output port (14) of the separator, and the thick slurry pump is connected to the reflux pipeline.

10. A bean paste production line, It is characterized in that The fermented sauce proportioning system comprises the fermented sauce proportioning system according to any one of claims 1 to 9.

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