Safe plane magnetic core glue adding mechanism
By designing a plane core glue adding mechanism including pad printing steel plate, glue dipping area, dust removal mechanism and visual detector in electronic components, the problems of uneven glue adding of the magnetic core plane and inconsistent thickness are solved, and uniformity is achieved The consistency of glue and thickness ensures the pass rate of the magnetic core.
Patent Information
- Application Number
- CN202323400480.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-13
AI Technical Summary
The magnetic core plane glue adding process in existing electronic components has problems such as uneven dispensing, inconsistent thickness and leakage of glue.
A safe planar core glue-adding mechanism is designed, including horizontally arranged pad printing steel plate, glue-dip area, oil gu, glue-preparation cylinder, dust removal mechanism and visual detector, and uniform glue-dip of the core plane is achieved through these components. and thickness consistency, and the pass rate of the magnetic core is ensured through dust removal and detection.
The uniform glue dipping and thickness consistency of the core plane is achieved, which avoids glue leakage and improves the pass rate of the magnetic core.
Smart Images

Figure CN222152685U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic components and equipment, and relates to a safe planar magnetic core glue adding mechanism. Background Art
[0002] Electronic components are components of electronic elements and small machines and instruments. They are usually composed of several parts and can be used in similar products. They often refer to certain parts in industries such as electrical appliances, radios, and instruments. They are a general term for electronic devices such as capacitors, transistors, hairsprings, and springs. Common ones include diodes.
[0003] The existing electronic transformers, power transformers and other electronic components are originally glued by glue dispensers, which causes problems such as uneven glue dispensing, inconsistent thickness and glue leakage on the core plane. Therefore, it is necessary to provide a safe planar core glue adding mechanism. Utility Model Content
[0004] In order to overcome the defects in the prior art, a safe planar magnetic core glue adding mechanism is provided.
[0005] The utility model is achieved through the following scheme:
[0006] A safe planar magnetic core gluing mechanism comprises a horizontally arranged pad printing steel plate, a gluing area is arranged in the pad printing steel plate, an oil jar is arranged above the pad printing steel plate, the oil jar is connected to a glue preparation cylinder, a gluing mechanism is arranged on one side of the pad printing steel plate, a visual detector is arranged on the other side of the pad printing steel plate, and a dust removal mechanism is arranged on one side of the gluing mechanism.
[0007] The glue preparation cylinder drives the oil pot to move forward and backward along the pad printing steel plate.
[0008] The dust removal mechanism comprises an ion blower, and a dust removal lifting cylinder is correspondingly arranged on one side of the ion blower. The dust removal lifting cylinder is correspondingly connected to a dust removal clamping claw, and the dust removal clamping claw is correspondingly arranged above the ion blower.
[0009] A glue sticking mechanism is correspondingly arranged on the other side of the ion blower.
[0010] The glue sticking mechanism comprises a glue sticking lifting cylinder, the glue sticking lifting cylinder is correspondingly connected to the glue sticking clamping claw, and the glue sticking clamping claw is arranged above the glue sticking area.
[0011] The visual detector comprises a fixing frame, the fixing frame and a fixing clamp, and a visual detection port is correspondingly arranged below the fixing clamp.
[0012] The beneficial effects of the utility model are:
[0013] 1. The utility model is a safe planar magnetic core gluing mechanism that directly places the plane of the magnetic core that needs to be glued in the gluing area through the gluing clamps, so that the gluing plane can be glued evenly, and the consistency of the glue thickness is also ensured.
[0014] 2. The utility model provides a safe planar magnetic core gluing mechanism which removes dust, impurities and the like from the plane where the magnetic core needs to be glued by means of a dust removal mechanism, thereby ensuring that the gluing plane of the magnetic core can be glued evenly.
[0015] 3. The utility model is a safe planar magnetic core gluing mechanism which detects whether the gluing plane of the magnetic core is qualified through a visual detector, thereby ensuring the qualified rate of the magnetic core. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a structural schematic diagram of one surface of a safe planar magnetic core glue adding mechanism of the utility model;
[0017] Figure 2 It is a three-dimensional structural schematic diagram of a safe planar magnetic core glue adding mechanism of the utility model;
[0018] In the figure: 1 is the pad printing steel plate, 2 is the glue sticking area, 3 is the oil pond, 4 is the glue preparation cylinder, 5 is the glue sticking mechanism, 51 is the glue sticking lifting cylinder, 52 is the glue sticking claw, 6 is the dust removal mechanism, 61 is the ion fan, 62 is the dust removal claw, 63 is the dust removal lifting cylinder, 7 is the visual detector, 71 is the fixed frame, 72 is the fixed claw, and 73 is the visual inspection port. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with the accompanying drawings:
[0020] like Figure 1 As shown in Figure 2, a safe planar magnetic core gluing mechanism comprises a horizontally arranged pad printing steel plate 1, a gluing area 2 is arranged in the pad printing steel plate 1, an oil pond 3 is arranged above the pad printing steel plate 1, the oil pond 3 is connected to a glue preparation cylinder 4, a gluing mechanism 5 is arranged on one side of the pad printing steel plate 1, a visual detector 7 is arranged on the other side of the pad printing steel plate 1, and a dust removal mechanism 6 is arranged on one side of the gluing mechanism 5.
[0021] The utility model ensures that the gluing plane of the magnetic core is evenly glued by means of the dust removal mechanism 6, the gluing mechanism 5 and other methods, and also ensures the consistency of the gluing thickness and the magnetic core will not leak glue after the gluing is completed.
[0022] The glue preparation cylinder 4 drives the oil tank 3 to move forward and backward along the pad printing steel plate 1, so that glue of uniform thickness is arranged in the glue-bonding area 2 of the pad printing steel plate 1, ensuring that the glue-bonding plane of the magnetic core can be evenly glued.
[0023] The dust removal mechanism 6 includes an ion fan 61, and a dust removal lifting cylinder 63 is correspondingly provided on one side of the ion fan 61. The dust removal lifting cylinder 63 is correspondingly connected to a dust removal clamp 62, and the dust removal clamp 62 is correspondingly arranged above the ion fan 61. A glue sticking mechanism 5 is correspondingly provided on the other side of the ion fan 61. The utility model provides a safe planar magnetic core glue sticking mechanism that removes dust, impurities, etc. in the plane where the magnetic core needs to be glued by the dust removal mechanism 6, ensuring that the glue sticking plane of the magnetic core can be glued evenly.
[0024] The glue sticking mechanism 5 comprises a glue sticking lifting cylinder 51, and the glue sticking lifting cylinder 51 is correspondingly connected to a glue sticking clamp 52, and the glue sticking clamp 52 is arranged above the glue sticking area 2. The utility model provides a safe planar magnetic core glue sticking mechanism that directly places the plane of the magnetic core that needs to be glued in the glue sticking area through the glue sticking clamp 52, so that the glue sticking plane can be glued evenly, and the consistency of the glue sticking thickness is also ensured.
[0025] The visual detector 7 includes a fixing frame 71, the fixing frame 71 and a fixing jaw 72, and a visual detection port 73 is correspondingly provided below the fixing jaw 72. The dust removal jaw 62, the glue sticking jaw 52 and the fixing jaw 72 are correspondingly arranged in sequence on the same horizontal plane. The utility model is a safe planar magnetic core glue adding mechanism that detects whether the glue sticking plane of the magnetic core is qualified through the visual detector 7 to ensure the qualified rate of the magnetic core.
[0026] In a specific embodiment, the working process and principle of this application are briefly described as follows:
[0027] First, add special glue into the oil pot 3, and the glue preparation cylinder 4 moves forward and backward, carrying the oil pot 3 to move forward and backward along the pad printing steel plate 1, so that the glue is evenly arranged in the glue area 2. The magnetic core is moved to the dust removal clamp 62 by the mechanical arm, and the dust removal lifting cylinder 63 moves downward to move the magnetic core close to the ion fan 61 to achieve the dust removal effect, and then the dust removal lifting cylinder 63 moves upward to return to the original position.
[0028] The robot arm carries the dust-free magnetic core to the glue clamp 52, and the glue lifting cylinder 51 moves downward to put the glue surface of the magnetic core into the glue area 2 to start gluing. The glue surface of the magnetic core completes the gluing process, and the glue lifting cylinder 51 moves upward to return to the original position, and the robot arm carries the glued magnetic core to the fixed clamp 72 of the visual detector 7.
[0029] At the same time, the glue cylinder 4 moves back and forth along the pad printing steel plate 1 with the oil jar 3 again, so that the glue area 2 is evenly covered with glue again. The visual detector 7 determines whether the glue of the magnetic core is qualified. The qualified magnetic core is grabbed by the robot arm to the assembly station, and the unqualified magnetic core is grabbed by the robot arm to the NG material frame, completing a complete glue process. Each magnetic core goes through the above process, so that the glue plane of the magnetic core is evenly glued, while also ensuring the consistency of the glue thickness and that the magnetic core will not leak glue after the glue is completed.
[0030] Although the technical solutions of the present invention have been described and listed in detail, it should be understood that it is obvious to those skilled in the art to make modifications to the above-mentioned embodiments or adopt equivalent alternatives. These modifications or improvements made without departing from the spirit of the present invention are within the scope of protection required by the present invention.
Claims
1. A safe planar magnetic core gluing mechanism, comprising a horizontally arranged pad printing steel plate (1), characterized in that: A glue sticking area (2) is provided in the pad printing steel plate (1), an oil jar (3) is provided above the pad printing steel plate (1), the oil jar (3) is connected to a glue preparation cylinder (4), a glue sticking mechanism (5) is provided on one side of the pad printing steel plate (1), a visual detector (7) is provided on the other side of the pad printing steel plate (1), and a dust removal mechanism (6) is provided on one side of the glue sticking mechanism (5).
2. A safe planar magnetic core glue adding mechanism according to claim 1, characterized in that: The glue preparation cylinder (4) drives the oil tank (3) to move forward and backward along the pad printing steel plate (1).
3. A safe planar magnetic core gluing mechanism according to claim 1, characterized in that: The dust removal mechanism (6) comprises an ion fan (61), and a dust removal lifting cylinder (63) is correspondingly provided on one side of the ion fan (61); the dust removal lifting cylinder (63) is correspondingly connected to a dust removal clamp (62); and the dust removal clamp (62) is correspondingly provided above the ion fan (61).
4. A safe planar magnetic core glue adding mechanism according to claim 3, characterized in that: A glue sticking mechanism (5) is correspondingly provided on the other side of the ion blower (61).
5. A safe planar magnetic core glue adding mechanism according to claim 1, characterized in that: The glue sticking mechanism (5) comprises a glue sticking lifting cylinder (51), the glue sticking lifting cylinder (51) is correspondingly connected to a glue sticking clamp (52), and the glue sticking clamp (52) is arranged above the glue sticking area (2).
6. A safe planar magnetic core glue adding mechanism according to claim 1, characterized in that: The visual detector (7) comprises a fixing frame (71), the fixing frame (71) and a fixing clamp (72), and a visual detection port (73) is correspondingly provided below the fixing clamp (72).
