Potato sorting device
By introducing diversion, angle adjustment and cleaning mechanisms into the potato sorting device, the problems of low manual sorting efficiency and unadjustable angle of the mechanical device are solved, efficient and flexible potato sorting and rapid cleaning are achieved, and the sorting accuracy is improved. and overall efficiency.
Patent Information
- Application Number
- CN202420286466.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-06
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-06
AI Technical Summary
The existing potato sorting process relies on low manual operation efficiency, unadjustable angle of the mechanical device and inability to clean in time, resulting in low sorting efficiency and accuracy, increasing production costs and time.
A potato sorting device including a diversion mechanism, an angle adjustment mechanism and a cleaning mechanism is designed. The angle adjustment mechanism composed of a telescopic cylinder and a movable plate is adapted to potato sorting of different sizes and shapes, and is composed of a mixing motor and a spiral stirring blade. The cleaning mechanism enables rapid cleaning of potatoes.
It improves the efficiency and accuracy of potato sorting, reduces the wrong sorting rate, simplifies the follow-up processing process, reduces production costs and time, and ensures the cleanliness of potatoes.
Smart Images
Figure CN222152929U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sorting, in particular to a potato sorting device. Background Art
[0002] In today's agricultural production, there are still many aspects of the potato sorting process that need to be optimized. First of all, most of the sorting work is done manually. This traditional method undoubtedly reduces the efficiency of sorting. Manual potato sorting is time-consuming and labor-intensive, and it is very easy to cause unstable sorting quality due to human factors. Secondly, some mechanized potato sorting devices have inherent design defects, that is, the angle of the sorting device cannot be adjusted, which means that under different sorting conditions, such as the size, shape and type of potatoes, the sorting speed of the device cannot be effectively adjusted, thereby affecting the efficiency and accuracy of sorting. Finally, the existing The potato sorting device cannot clean the potatoes in time after the sorting is completed, which means that the potatoes after sorting need to be cleaned again manually or mechanically, which increases the processing flow and reduces the overall efficiency. In summary, the problems existing in the potato sorting process are mainly concentrated in the low efficiency of manual sorting, the unadjustable angle of mechanical sorting equipment, and the inability to clean in time. The existence of these problems undoubtedly increases the cost and time of potato production, and further affects the market supply and quality of potatoes. Therefore, in response to these problems, it is necessary for us to seek more efficient and flexible potato sorting technology and equipment. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the deficiencies in the prior art, the utility model provides a potato sorting device.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a potato sorting device, comprising a base, a bottom plate, a diverter mechanism, an angle adjustment mechanism and a cleaning mechanism, wherein the angle adjustment mechanism and the cleaning mechanism are mounted on the bottom plate, the diverter mechanism is mounted above the angle adjustment mechanism, the angle adjustment mechanism comprises a telescopic cylinder, a first movable plate, a support column, a movable connecting rod and a second movable plate, one end of the telescopic cylinder is mounted on the upper end surface of the bottom plate, the first movable plate is connected to the other end of the telescopic cylinder, the support column is mounted on the upper end surface of the bottom plate, the movable connecting rod is movably connected to the support column, the second movable plate is movably connected to the movable connecting rod, the diverter mechanism comprises a first diverter channel, a second diverter channel, a diverter port, a first sorting box and a second sorting box, the first diverter channel is connected to the first movable plate and the second movable plate, the second diverter channel is mounted at the bottom end of the first diverter channel, the diverter port is arranged on the first diverter channel, and the diverter port is directly opposite to the second diverter channel, and the first sorting box and the second sorting box are mounted on the base.
[0007] Preferably, the cleaning mechanism includes a cover plate, a stirring motor, a stirring shaft and a spiral stirring blade. The open ends of the first sorting box and the second sorting box are provided with a cover plate. One end of the stirring shaft extends into the interior of the sorting box, and the other end of the stirring shaft extends out of the cover plate and is connected to the stirring motor on the outside. Through the setting of the cleaning mechanism, the sorted potatoes are cleaned, which reduces the subsequent processing flow and improves the overall efficiency.
[0008] It is further preferred that the flow channels of the first branch channel and the second branch channel are arranged as circular grooves, and the starting end of the first branch channel is arranged as a pouring port, and the arrangement of the pouring port facilitates pouring potatoes into the first branch channel.
[0009] It is further preferred that the ends of the first branch channel and the second branch channel are respectively opposite to the feed ports of the first sorting box and the second sorting box. The provision of the feed ports facilitates pouring the diverted potatoes into the first sorting box and the second sorting box.
[0010] In a further embodiment, a water inlet is provided on the cover plate, a discharge port is provided on the bottom of the side of the first sorting box and the second sorting box, and a sealing cover is provided on the discharge port. Through the setting of the discharge port, the washed potatoes are discharged through the discharge port at the bottom of the side of the sorting box, and a sealing cover is provided on the discharge port to prevent the potatoes from being discharged prematurely before the washing step is completed.
[0011] It is further preferred that two groups of box slots are provided on the bottom plate, and the first sorting box and the second sorting box are both fixedly installed inside the two groups of box slots. The provision of the box slots facilitates fixing the first sorting box and the second sorting box on the bottom plate and the base.
[0012] It is further preferred that a spring and a support plate are installed between the bottom plate and the base, and a bracket is provided on the bottom end surface of the base. Through the setting of the bracket, the device provides a stable foundation, and the spring and the support plate can absorb the vibration generated during the movement of the device, reduce damage to the device, and extend the service life of the device.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the utility model provides a potato sorting device, which has the following beneficial effects:
[0015] The utility model is provided with a diversion mechanism, which consists of a first diversion channel, a second diversion channel, a diversion port, a first sorting box and a second sorting box. The main function of this mechanism is to sort potatoes. Potatoes are guided through the first and second diversion channels, and the diversion port is used to sort potatoes. The sorted potatoes will fall into the corresponding sorting box. This design can effectively improve the efficiency and accuracy of potato sorting and reduce the probability of incorrect sorting.
[0016] The utility model is provided with an angle adjustment mechanism, which is composed of a telescopic cylinder, a first movable plate, a support column, a movable connecting rod and a second movable plate. The main function of this mechanism is to adjust the angle of the diversion mechanism. The position of the movable plate is adjusted by the telescopic cylinder, thereby changing the angle of the diversion mechanism. This design can adapt to the sorting of potatoes of different sizes and shapes, optimize the sorting effect, and improve the sorting efficiency.
[0017] The utility model is provided with a cleaning mechanism, which is composed of a cover plate, a stirring motor, a stirring shaft and a spiral stirring blade. The main function of this mechanism is to clean the potatoes after sorting. The stirring motor drives the stirring shaft to rotate, and the spiral stirring blade generates water flow inside the sorting box to clean the potatoes. At the same time, the cover plate can prevent water from splashing during the cleaning process to keep it clean. This design not only improves the cleaning efficiency, but also ensures the cleanliness of the potatoes, providing convenience for subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the main structure of the device in the utility model;
[0019] Figure 2 This is a schematic diagram of the back structure of the device in the utility model;
[0020] Figure 3 This is a schematic diagram of the side structure of the device in the utility model;
[0021] Figure 4 This is a schematic diagram of the frame structure of the device in the utility model;
[0022] Figure 5It is a schematic diagram of the top structure of the device in the utility model.
[0023] In the figure: 1. base; 2. bottom plate; 3. telescopic cylinder; 4. first movable plate; 5. support column; 6. movable connecting rod; 7. second movable plate; 8. first branch channel; 9. second branch channel; 10. branch port; 11. first sorting box; 12. second sorting box; 13. cover plate; 14. stirring motor; 15. stirring shaft; 16. spiral stirring blade; 17. pouring port; 18. feed port; 19. water inlet; 20. discharge port; 21. cover; 22. box trough; 23. spring; 24. support plate; 25. bracket. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Embodiment 1:
[0026] See also Figure 1-5 A potato sorting device comprises a base 1, a bottom plate 2, a diversion mechanism, an angle adjustment mechanism and a cleaning mechanism, wherein the angle adjustment mechanism and the cleaning mechanism are mounted on the bottom plate 2, the diversion mechanism is mounted above the angle adjustment mechanism, the angle adjustment mechanism comprises a telescopic cylinder 3, a first movable plate 4, a support column 5, an active connecting rod 6 and a second movable plate 7, one end of the telescopic cylinder 3 is mounted on the upper end surface of the bottom plate 2, the first movable plate 4 is connected to the other end of the telescopic cylinder 3, the support column 5 is mounted on the upper end surface of the bottom plate 2, the active connecting rod 6 and the second movable plate 7 are connected to the first movable plate 4 ... The rod 6 is movably connected to the support column 5, the second movable plate 7 is movably connected to the movable connecting rod 6, the diversion mechanism includes a first diversion channel 8, a second diversion channel 9, a diversion port 10, a first sorting box 11 and a second sorting box 12, the first diversion channel 8 is connected to the first movable plate 4 and the second movable plate 7, the second diversion channel 9 is installed at the bottom end of the first diversion channel 8, the diversion port 10 is arranged on the first diversion channel 8, and the diversion port 10 is opposite to the second diversion channel 9, and the first sorting box 11 and the second sorting box 12 are installed on the base 1.
[0027] The cleaning mechanism includes a cover plate 13, a stirring motor 14, a stirring shaft 15 and a spiral stirring blade 16. The open ends of the first sorting box 11 and the second sorting box 12 are provided with a cover plate 13. One end of the stirring shaft 15 extends into the interior of the sorting box, and the other end of the stirring shaft 15 extends out of the cover plate 13 and is connected to the stirring motor 14 on the outside. Through the setting of the cleaning mechanism, the sorted potatoes are cleaned, which reduces the subsequent processing flow and improves the overall efficiency.
[0028] The flow channels of the first branch channel 8 and the second branch channel 9 are arranged as circular grooves, and the starting end of the first branch channel 8 is arranged as a pouring port 17 . The arrangement of the pouring port 17 facilitates pouring potatoes onto the first branch channel 8 .
[0029] The ends of the first branch channel 8 and the second branch channel 9 are respectively opposite to the feed ports 18 of the first sorting box 11 and the second sorting box 12 . The provision of the feed ports 18 facilitates pouring the diverted potatoes into the first sorting box 11 and the second sorting box 12 .
[0030] A water inlet 19 is provided on the cover plate, and a discharge port 20 is provided at the bottom of the side of the first sorting box 11 and the second sorting box 12, and a cover 21 is provided on the discharge port 20. Through the setting of the discharge port 20, the washed potatoes are discharged through the discharge port at the bottom of the side of the sorting box, and a cover 21 is provided on the discharge port 20 to prevent the potatoes from being discharged prematurely before the washing step is completed.
[0031] Two groups of box slots 22 are provided on the bottom plate 2, and the first sorting box 11 and the second sorting box 12 are fixedly installed inside the two groups of box slots 22. The provision of the box slots 22 facilitates fixing the first sorting box 11 and the second sorting box 12 on the bottom plate 2 and the base 1.
[0032] A spring 23 and a support plate 24 are installed between the bottom plate 2 and the base 1, and a bracket 25 is provided on the bottom end surface of the base 1. Through the setting of the bracket 25, the device provides a stable foundation, and the spring 23 and the support plate 24 can absorb the vibration generated during the movement of the device, reduce damage to the device, and extend the service life of the device.
[0033] Embodiment 2:
[0034] See also Figure 1-5On the basis of Example 1, first, open the telescopic cylinder 3. The telescopic cylinder 3 moves the first movable plate 4 connected thereto by changing its own length. The movement of the first movable plate 4 will be transmitted to the second movable plate 7 through the movable connecting rod 6. The movable connecting rod 6 is movably connected to the support column 5 and the second movable plate 7. Therefore, when the first movable plate 4 moves, the second movable plate 7 will be pulled by the movable connecting rod 6, so that it will also move accordingly, so that the angle of the diversion mechanism can be adjusted. After adjusting to a suitable angle, the potatoes are poured into the first diversion channel 8 through the pouring port 17. Since the first diversion channel 8 and the second diversion channel 9 are both designed as circular grooves, the potatoes can roll smoothly along the diversion channels. The diversion port 10 is arranged on the first diversion channel 8, facing the second diversion channel 9. The potatoes will be diverted into the two diversion channels according to their sizes. The ends of the diversion channels are respectively facing the feed ports 18 of the first sorting box 11 and the second sorting box 12, so the diverted potatoes will fall into the corresponding sorting boxes.
[0035] Embodiment 3:
[0036] See also Figure 1-5 On the basis of Example 2, after the potatoes are divided and enter the first sorting box 11 and the second sorting box 12, the potatoes entering the sorting box will be cleaned, and one end of the stirring shaft 15 extends into the interior of the sorting box, and the other end extends out of the cover plate 13 and is connected to the stirring motor 14 outside. Driven by the motor, the stirring shaft 15 and the spiral stirring blades 16 will clean the potatoes. During the cleaning process, the cleaning water enters the sorting box through the water inlet 19 on the box cover, and the cleaned potatoes are discharged through the discharge port 20 at the bottom of the side of the sorting box, and a cover 21 is provided on the discharge port 20 to prevent the potatoes from being discharged in advance before the cleaning step is completed.
[0037] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described one by one here. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A potato sorting device, comprising a base (1), a bottom plate (2), a diverter mechanism, an angle adjustment mechanism and a cleaning mechanism, wherein the angle adjustment mechanism and the cleaning mechanism are mounted on the bottom plate (2) and the bottom plate (2), and the diverter mechanism is mounted above the angle adjustment mechanism, characterized in that: The angle adjustment mechanism comprises a telescopic cylinder (3), a first movable plate (4), a support column (5), a movable connecting rod (6) and a second movable plate (7); one end of the telescopic cylinder (3) is mounted on the upper end surface of the base plate (2); the first movable plate (4) is connected to the other end of the telescopic cylinder (3); the support column (5) is mounted on the upper end surface of the base plate (2); the movable connecting rod (6) is movably connected to the support column (5); the second movable plate (7) is movably connected to the movable connecting rod (6); the diversion mechanism comprises a first movable plate (5); a second movable plate (7) is connected to the movable connecting rod (6); A branch channel (8), a second branch channel (9), a branch port (10), a first sorting box (11) and a second sorting box (12); the first branch channel (8) is connected to a first movable plate (4) and a second movable plate (7); the second branch channel (9) is installed at the bottom end of the first branch channel (8); the branch port (10) is arranged on the first branch channel (8), and the branch port (10) is directly opposite to the second branch channel (9); the first sorting box (11) and the second sorting box (12) are installed on a base (1).
2. A potato sorting device according to claim 1, characterized in that: The cleaning mechanism comprises a cover plate (13), a stirring motor (14), a stirring shaft (15) and a spiral stirring blade (16); the cover plate (13) is arranged at the opening end of the first sorting box (11) and the second sorting box (12); one end of the stirring shaft (15) extends into the interior of the sorting box, and the other end of the stirring shaft (15) extends out of the cover plate (13) and is connected to the stirring motor (14) on the outside.
3. A potato sorting device according to claim 1, characterized in that: The flow channels of the first branch flow channel (8) and the second branch flow channel (9) are arranged in the form of circular grooves, and the starting end of the first branch flow channel (8) is arranged as a pouring port (17).
4. A potato sorting device according to claim 1, characterized in that: The ends of the first branch channel (8) and the second branch channel (9) are respectively opposite to the feed inlets (18) of the first sorting box (11) and the second sorting box (12).
5. A potato sorting device according to claim 2, characterized in that: The cover plate (13) is provided with a water inlet (19), the side bottoms of the first sorting box (11) and the second sorting box (12) are provided with discharge ports (20), and the discharge ports (20) are provided with sealing covers (21).
6. A potato sorting device according to claim 1, characterized in that: Two groups of box slots (22) are arranged on the bottom plate (2), and the first sorting box (11) and the second sorting box (12) are both fixedly installed inside the two groups of box slots (22).
7. A potato sorting device according to claim 1, characterized in that: A spring (23) and a support plate (24) are installed between the bottom plate (2) and the base (1), and a bracket (25) is provided on the bottom end surface of the base (1).