Hopper with novel structure
By using PTFE plates and mounting fixed structures in the hopper, combined with reinforcement and connection components, the material bonding problem in cement production is solved, transportation efficiency and service life of the hopper are improved, and efficient transportation is achieved.
Patent Information
- Application Number
- CN202420762521.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-12
AI Technical Summary
During cement production, wet or high moisture content is easily bonded to the hopper, resulting in reduced equipment improvement capacity and reduced transportation efficiency. The existing solution's lining structure is insufficient, and its service life is short, which affects transportation efficiency.
A new structure hopper was designed, using PTFE as an anti-bonding flexible plate, and its connection stability was improved by installing a fixed structure and fixing components, and combining reinforcement and connecting components to enhance the structural strength and load bearing of the hopper body. Ability to cover the curved base plate with polytetrafluoroethylene plate to prevent sticking, and improve unloading efficiency through long strip discharge holes.
Effectively prevent materials from sticking, improve transportation efficiency, extend service life, enhance the load-bearing capacity and structural stability of the hopper, and ensure efficient transportation.
Smart Images

Figure CN222158452U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of hopper equipment, and in particular relates to a hopper with a new structure. Background Art
[0002] In the cement production process, bucket elevators are often used to achieve continuous transportation of materials from low to high places. However, in the process of material transportation and transfer, the materials are often affected by the characteristics of the materials. Wet and high-water materials will stick to the bucket, causing the bucket capacity to decrease, the load to increase, and the waste to increase. Especially in the batching process of cement raw materials, since gypsum and various waste-utilized mixed materials need to be added, this mixed material often has a certain amount of moisture. When it meets cement clinker, it is often easy to stick, which will cause the equipment's lifting capacity to decrease at the least, and cause serious damage to the lifting equipment at the worst, and affect the transportation efficiency of the bucket.
[0003] In order to solve the deficiencies of the existing technology, people have conducted long-term exploration and proposed various solutions. For example, a Chinese patent document discloses a viscous material lifting bucket for an elevator [201820254986.9], which includes a bucket body with an upper opening, a rotating pin for rotationally connecting with the lifting chain on the elevator, a high-position L-shaped baffle and a low-position L-shaped baffle are respectively arranged at different positions and heights on one side of the bucket body, and the lower part of the bucket body has a number of gaps to form a hollow structure. A lining cloth is laid inside the bucket body, and the upper edge of the lining cloth is fixed to the inner wall of the bucket body by a clamp and bolts. The rest of the lining cloth is surrounded by the same shape as the inner structure of the bucket body and is attached to the inner wall of the lower part of the bucket body, so that when it is turned over to discharge, it can be turned out of the bucket body under the sticky effect of the sticky material.
[0004] The above scheme solves the problem of easy sticking of materials in the existing hopper to a certain extent, but the scheme still has many shortcomings. For example, the hopper is used on a Z-type elevator, wherein the transportation speed of the Z-type elevator is not high and the loading capacity of the hopper is not high; the structural strength of the lining cloth is not high and is only suitable for hoppers with low load capacity. When the lining cloth is used in a hopper with high load capacity, it is easy to be damaged under long-term use, and its service life is short, which affects the transportation efficiency. Summary of the invention
[0005] The purpose of the utility model is to provide a hopper with a new structure in view of the above problems.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a hopper of a new structure, comprising a hopper body with an inner cavity, the hopper body having an open upper end and a closed lower end, the hopper body having two correspondingly arranged hopper side plates, the lower sides of the hopper side plates being connected by a curved bottom plate, the corresponding ends of the two hopper side plates being connected by hopper end plates respectively, and the lower ends of the hopper end plates extending to the ends of the curved bottom plate, a discharge hole being provided on the curved bottom plate, an anti-sticking flexible plate covering the curved bottom plate and capable of closing the discharge hole being laid in the curved bottom plate, both sides of the anti-sticking flexible plate extending to one side of the hopper side plate and being fixedly connected to the hopper side plate by an installation fixing structure, and the installation fixing structure can improve the connection effect between the anti-sticking flexible plate and the hopper body.
[0007] In the above-mentioned new structure of the hopper, the anti-sticking flexible plate is a polytetrafluoroethylene plate, and the shape of the anti-sticking flexible plate matches the curved bottom plate and covers the entire curved bottom plate, which can ensure the anti-sticking effect of the bottom of the hopper body and ensure transportation efficiency.
[0008] In the above-mentioned new structure of the hopper, the discharge hole is in the shape of an elongated strip and is axially extended along the curved bottom plate, which can increase the discharge area of the discharge hole, facilitate the discharge of the material in the hopper body, and improve the discharge efficiency.
[0009] In the above-mentioned new structure of the hopper, the installation and fixing structure includes two long strip-shaped fixing plates, which are axially arranged on the side corresponding to the two hopper side plates and abut against the upper side of the anti-adhesion flexible plate. The fixing plates are fixed to the hopper side plates by installing and fixing components so as to clamp the anti-adhesion flexible plate between the fixing plates and the hopper side plates, wherein the length of the fixing plates is consistent with the length of the anti-adhesion flexible plate, which can ensure the clamping effect and improve the connection stability.
[0010] In the above-mentioned new structure of the hopper, the installation and fixing assembly includes a plurality of fixing holes arranged in sequence on the fixing plate, and the hopper side plates are respectively provided with a plurality of mounting holes corresponding to the fixing holes, and mounting bolts are provided between the mounting holes and the fixing holes, and the mounting bolts pass through the anti-sticking flexible plate and the mounting holes in sequence from the fixing holes, and a mounting nut is provided on the mounting bolt, which abuts against the side of the hopper side plate away from the fixed plate, which can further ensure the connection stability of the anti-sticking flexible plate between the hopper side plate and the fixed plate, and ensure the anti-sticking unloading effect of the anti-sticking flexible plate.
[0011] In the above-mentioned new structure of the hopper, the hopper side plate is divided into a first hopper side plate and a second hopper side plate, the first hopper side plate is provided with a reinforcement portion, and a connecting component is provided between the two ends of the second hopper side plate and the hopper end plate. The reinforcement portion can increase the load-bearing weight of the first hopper side plate and improve the service life, and the connecting component can increase the strength of the connecting structure between the second hopper side plate and the hopper end plate, further improving the service life of the entire hopper body.
[0012] In the above-mentioned new structure of the hopper, a partition plate is provided between the first hopper side plate and the second hopper side plate, one end of the partition plate is abutted against the first hopper side plate, and the other end of the partition plate is abutted against the second hopper side plate, and the width of the partition plate is smaller than the height of the hopper side plate. The partition plate can be used to more effectively distribute the material in the hopper body, reduce the load on a specific area, and thus improve the working efficiency and stability of the equipment.
[0013] In the above-mentioned new structure of the hopper, the connecting assembly includes a connecting block, the connecting block is L-shaped, and the connecting block is arranged at the connection between the second hopper side plate and the hopper end plate, and one end of the connecting block is fixedly connected to the second hopper side plate, and the other end of the connecting block is fixedly connected to the hopper end plate, which can improve the connection strength between the second hopper side plate and the hopper end plate, improve the bearing capacity of the hopper body, and improve the service life.
[0014] In the above-mentioned new structure of the hopper, the hopper end plates are arranged parallel to each other, the width of the hopper end plates is greater than the distance between the hopper side plates and the corresponding side of the hopper end plates exceeds the outside of the hopper side plates, and the sides of the hopper end plates away from each other are provided with mounting components fixedly connected to the chain plates, and the mounting components can facilitate the connection between the hopper body and the chain plate and ensure the connection strength.
[0015] In the above-mentioned new structure of the hopper, the mounting assembly includes a plurality of mounting bolt holes, at least four mounting bolt holes are provided on one side of the hopper end plate, and the hopper end plate and the chain plate are fixedly connected by fixing bolts fixedly connected to the mounting bolt holes. Through the four mounting bolt holes and the fixing bolts, when the chain plate rotates around the head wheel, the hopper end plate can rotate synchronously, thereby meeting the unloading requirements and ensuring the connection stability.
[0016] Compared with the existing technology, the advantages of the utility model are:
[0017] 1. The anti-adhesion flexible plate is a polytetrafluoroethylene plate. The polytetrafluoroethylene plate has the advantages of non-stickiness, corrosion resistance and long service life. It can ensure the anti-adhesion effect of the hopper body and ensure transportation efficiency.
[0018] 2. The installation stability of the anti-adhesion flexible panel can be ensured and the transportation efficiency can be ensured by installing the fixing structure and installing the fixing components.
[0019] 3. The reinforcement parts and connecting components can improve the overall structural strength of the hopper body, increase the bearing capacity and extend the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the utility model.
[0021] Figure 2 It is a structural schematic diagram of the utility model from another viewing angle.
[0022] Figure 3 It is a structural sectional view of the utility model.
[0023] In the figure: hopper body 1, hopper side plate 11, first hopper side plate 111, second hopper side plate 112, curved bottom plate 12, discharge hole 121, hopper end plate 13, anti-adhesion flexible plate 2, mounting and fixing structure 3, fixing plate 31, mounting and fixing component 4, fixing hole 41, mounting hole 42, mounting bolt 43, mounting nut 44, reinforcement part 5, connecting component 6, connecting block 61, partition plate 7, mounting component 8, mounting bolt hole 81, fixing bolt 82. DETAILED DESCRIPTION
[0024] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0025] like Figure 1 , Figure 2 , Figure 3 As shown, a hopper of a new structure includes a hopper body 1 with an inner cavity, the upper end of the hopper body 1 is open and the lower end is closed, the hopper body 1 has two corresponding hopper side plates 11, the lower sides of the hopper side plates 11 are connected by a curved bottom plate 12, which can increase the volume of the inner cavity and improve the transportation efficiency, the corresponding ends of the two hopper side plates 11 are respectively connected by a hopper end plate 13, and the lower end of the hopper end plate 13 extends to the end of the curved bottom plate 12, and a discharge port is provided on the curved bottom plate 12. Hole 121, an anti-sticking flexible plate 2 is laid inside the curved bottom plate 12, which covers the curved bottom plate 12 and can close the discharge hole 121. The anti-sticking flexible plate 2 can effectively prevent materials from sticking to the hopper body 1, thereby ensuring transportation efficiency. Both sides of the anti-sticking flexible plate 2 extend to one side of the hopper side plate 11 and are fixedly connected to the hopper side plate 11 by installing a fixing structure 3. By installing the fixing structure 3, the connection effect between the anti-sticking flexible plate 2 and the hopper body 1 can be improved.
[0026] Specifically, the anti-sticking flexible plate 2 is a polytetrafluoroethylene plate, which has the advantages of non-stickiness, corrosion resistance, high lubricity, etc., and the anti-sticking flexible plate 2 has a long service life and can improve the anti-sticking effect of the curved bottom plate 12. The shape of the anti-sticking flexible plate 2 matches the curved bottom plate 12 and covers the entire curved bottom plate 12, which can ensure the anti-sticking effect of the bottom of the hopper body 1 and ensure transportation efficiency.
[0027] The discharge hole 121 is in the shape of an elongated strip and is axially extended along the curved bottom plate 12 , which can increase the discharge area of the discharge hole 121 , facilitate the discharge of the material in the hopper body 1 , and improve the discharge efficiency.
[0028] like Figure 2 , Figure 3 As shown, the installation and fixing structure 3 includes two long strip-shaped fixing plates 31, which are axially arranged on the corresponding side of the two hopper side plates 11 and abut against the upper side of the anti-adhesion flexible plate 2. The fixing plates 31 are fixed to the hopper side plates 11 by installing and fixing components 4, so that the anti-adhesion flexible plate 2 is clamped between the fixing plates 31 and the hopper side plates 11, wherein the length of the fixing plates 31 is consistent with the length of the anti-adhesion flexible plate 2, which can ensure the clamping effect and improve the connection stability.
[0029] Furthermore, the installation and fixing component 4 includes a plurality of fixing holes 41 arranged in sequence on the fixing plate 31, and a plurality of mounting holes 42 corresponding to the fixing holes 41 are respectively arranged on the hopper side plate 11, and mounting bolts 43 are arranged between the mounting holes 42 and the fixing holes 41, and the mounting bolts 43 pass through the anti-sticking flexible plate 2 and the mounting holes 42 in sequence from the fixing holes 41, and a mounting nut 44 is arranged on the mounting bolt 43, which abuts against the side of the hopper side plate 11 away from the fixing plate 31, which can further ensure the connection stability of the anti-sticking flexible plate 2 between the hopper side plate 11 and the fixing plate 31, and ensure the anti-sticking unloading effect of the anti-sticking flexible plate 2.
[0030] Among them, the hopper side plate 11 is divided into a first hopper side plate 111 and a second hopper side plate 112. The first hopper side plate 111 is provided with a reinforcement portion 5, and a connecting component 6 is provided between the two ends of the second hopper side plate 112 and the hopper end plate 13. The reinforcement portion 5 can increase the load-bearing weight of the first hopper side plate 111 and improve the service life. The connecting component 6 can increase the strength of the connection structure between the second hopper side plate 112 and the hopper end plate 13, thereby further improving the overall service life of the hopper body 1.
[0031] Combination Figure 1 , Figure 2 , Figure 3As shown, a partition plate 7 is provided between the first hopper side plate 111 and the second hopper side plate 112, one end of the partition plate 7 abuts against the first hopper side plate 111, and the other end of the partition plate 7 abuts against the second hopper side plate 112, and the width of the partition plate 7 is smaller than the height of the hopper side plate 11. The partition plate 7 can be used to more effectively distribute the material in the hopper body 1, reduce the load in a specific area, and thus improve the working efficiency and stability of the equipment.
[0032] Among them, the connecting component 6 includes a connecting block 61, which has an L-shaped structure and is arranged at the connection between the second hopper side plate 112 and the hopper end plate 13. One end of the connecting block 61 is fixedly connected to the second hopper side plate 112, and the other end of the connecting block 61 is fixedly connected to the hopper end plate 13, which can improve the connection strength between the second hopper side plate 112 and the hopper end plate 13, improve the bearing capacity of the hopper body 1, and improve the service life.
[0033] Specifically, the hopper end plates 13 are arranged parallel to each other, the width of the hopper end plates 13 is greater than the distance between the hopper side plates 11, and the corresponding side of the hopper end plates 13 exceeds the outside of the hopper side plates 11, and the sides of the hopper end plates 13 that are away from each other are provided with mounting components 8 fixedly connected to the chain plates. The mounting components 8 can facilitate the connection between the hopper body 1 and the chain plates, and can ensure the connection strength.
[0034] Combination Figure 2 As shown, the mounting assembly 8 includes a plurality of mounting bolt holes 81, at least four mounting bolt holes 81 are provided on one side of the hopper end plate 13, and the hopper end plate 13 is fixedly connected to the chain plate by fixing bolts 82 fixedly connected to the mounting bolt holes 81. Through the four mounting bolt holes 81 and the fixing bolts 82, when the chain plate rotates around the head wheel, the hopper end plate 13 can rotate synchronously to meet the unloading requirements and ensure the connection stability.
[0035] The principle of this embodiment is that the anti-sticking flexible plate 2 is arranged on the curved bottom plate 12, which can effectively improve the anti-sticking effect of the material on the curved bottom plate, improve the unloading efficiency and transportation efficiency, and the unloading efficiency can be further improved through the unloading hole 121. By installing the fixing structure 3 and installing the fixing component, the connection stability between the anti-sticking flexible plate 2 and the hopper side plate 11 can be guaranteed, and the unloading effect of the hopper body 1 can be further guaranteed.
[0036] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
[0037] Although this article uses more terms such as hopper body 1, hopper side plate 11, first hopper side plate 111, second hopper side plate 112, curved bottom plate 12, discharge hole 121, hopper end plate 13, anti-adhesion flexible plate 2, mounting and fixing structure 3, fixing plate 31, mounting and fixing assembly 4, fixing hole 41, mounting hole 42, mounting bolt 43, mounting nut 44, reinforcement part 5, connecting assembly 6, connecting block 61, partition plate 7, mounting assembly 8, mounting bolt hole 81, fixing bolt 82, etc., it does not exclude the possibility of using other terms. The use of these terms is only for the purpose of more conveniently describing and explaining the essence of the utility model; interpreting them as any additional restrictions is contrary to the spirit of the utility model.
Claims
1. A hopper of a new structure, comprising a hopper body (1) with an inner cavity, the hopper body (1) being open at the upper end and closed at the lower end, the hopper body (1) having two correspondingly arranged hopper side plates (11), the lower sides of the hopper side plates (11) being connected by a curved bottom plate (12), the corresponding ends of the two hopper side plates (11) being connected by a hopper end plate (13), and the lower end of the hopper end plate (13) extending to the end of the curved bottom plate (12), characterized in that: The curved bottom plate (12) is provided with a discharge hole (121), and an anti-adhesion flexible plate (2) is laid inside the curved bottom plate (12) and covers the curved bottom plate (12) and can close the discharge hole (121). Both sides of the anti-adhesion flexible plate (2) extend to one side of the hopper side plate (11) and are fixedly connected to the hopper side plate (11) through an installation fixing structure (3).
2. A hopper with a new structure according to claim 1, characterized in that: The anti-adhesion flexible plate (2) is a polytetrafluoroethylene plate, and the shape of the anti-adhesion flexible plate (2) matches the curved bottom plate (12) and covers the entire curved bottom plate (12).
3. A hopper with a new structure according to claim 1, characterized in that: The discharge hole (121) is in the shape of an elongated strip and is arranged to extend axially along the curved bottom plate (12).
4. A hopper with a new structure according to claim 1, 2 or 3, characterized in that: The mounting and fixing structure (3) comprises two long strip-shaped fixing plates (31), wherein the fixing plates (31) are axially arranged on the corresponding side of the two hopper side plates (11) and abut against the upper side of the anti-adhesion flexible plate member (2), and the fixing plates (31) are fixed to the hopper side plates (11) via the mounting and fixing assembly (4) so as to clamp the anti-adhesion flexible plate member (2) between the fixing plates (31) and the hopper side plates (11).
5. A hopper with a new structure according to claim 4, characterized in that: The mounting and fixing assembly (4) comprises a plurality of fixing holes (41) arranged in sequence on the fixing plate (31); the hopper side plate (11) is provided with a plurality of mounting holes (42) corresponding to the fixing holes (41) one by one; a mounting bolt (43) is arranged between the mounting hole (42) and the fixing hole (41); the mounting bolt (43) passes through the anti-adhesion flexible plate (2) and the mounting hole (42) in sequence from the fixing hole (41); and a mounting nut (44) is arranged on the mounting bolt (43) and abuts against the side of the hopper side plate (11) away from the fixing plate (31).
6. A hopper with a new structure according to claim 1, characterized in that: The hopper side plate (11) is divided into a first hopper side plate (111) and a second hopper side plate (112), the first hopper side plate (111) is provided with a reinforcement portion (5), and connecting components (6) are provided between the two ends of the second hopper side plate (112) and the hopper end plate (13).
7. A hopper with a new structure according to claim 6, characterized in that: A partition plate (7) is provided between the first hopper side plate (111) and the second hopper side plate (112); one end of the partition plate (7) abuts against the first hopper side plate (111), and the other end of the partition plate (7) abuts against the second hopper side plate (112); and the width of the partition plate (7) is smaller than the height of the hopper side plate (11).
8. A hopper with a new structure according to claim 6, characterized in that: The connecting assembly (6) comprises a connecting block (61), the connecting block (61) is in an L-shaped structure, and the connecting block (61) is arranged at the connection between the second hopper side plate (112) and the hopper end plate (13), and one end of the connecting block (61) is fixedly connected to the second hopper side plate (112), and the other end of the connecting block (61) is fixedly connected to the hopper end plate (13).
9. A hopper with a new structure according to claim 1, characterized in that: The hopper end plates (13) are arranged parallel to each other, the width of the hopper end plates (13) is greater than the distance between the hopper side plates (11), and the corresponding side of the hopper end plates (13) extends beyond the outside of the hopper side plates (11), and the sides of the hopper end plates (13) that are away from each other are provided with mounting components (8) fixedly connected to the chain plates.
10. A hopper with a new structure according to claim 9, characterized in that: The mounting assembly (8) comprises a plurality of mounting bolt holes (81), at least four mounting bolt holes (81) are provided on one side of the hopper end plate (13), and the hopper end plate (13) and the chain plate are fixedly connected via fixing bolts (82) fixedly connected to the mounting bolt holes (81).
