Wind heat drying machine

By adopting multiple meter tube structures and hot air drying technology in the dryer, the problems of low adsorbent usage and low drying efficiency in existing dryers are solved, and more efficient drying treatment and longer desiccant life are achieved. , reduces production costs.

CN222173607UActive Publication Date: 2024-12-17GUANGDONG SHUNDE SONGDA ELECTROMECHANICAL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420944484.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-17
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

In the compressed air drying treatment, the peripheral adsorbent utilization rate and poor drying performance, and some dryers have low efficiency in desorption and regeneration when alternately working, resulting in unsatisfactory drying effect or low efficiency.

Method used

The structure of a meter tube filled with desiccant is adopted, and hot air is injected through a heating box and a high-pressure fan. The alternate work of the meter tube is achieved by using a solenoid valve, improving the utilization rate and drying efficiency of the desiccant, and extending the service life of the desiccant.

Benefits of technology

It improves the utilization rate and drying efficiency of the desiccant, extends the service life of the desiccant, reduces production costs, and avoids the need for frequent replacement of the desiccant.

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Abstract

The utility model provides a wind heat drying machine which comprises a main machine, and the main machine comprises a plurality of *-shaped pipes filled with drying agents, one or more upper cavities and lower cavities which can be communicated with the upper ends and the lower ends of the *-shaped pipes respectively, and an air outlet module and an air inlet module which are communicated with the upper cavities and the lower cavities respectively. The host is connected with a heating box with a built-in heating body, the heating box is connected with a high-pressure fan, a pipeline is connected between the heating box and the upper cavity, at least one electromagnetic valve is arranged on the pipeline, and the high-pressure fan can inject hot air into the upper cavity through the heating box and the pipeline; the main machine is connected with the heating box and the high-pressure fan through pipelines, hot air can be injected into different upper cavities so as to dry the upper cavities and accelerate regeneration of the drying agent, and the drying efficiency of the drying machine is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dryers, in particular to an air-heated dryer. Background Art

[0002] Dryers are needed for drying in the production of compressed air. The characteristics of desiccant are used to effectively adsorb water molecules in the compressed air to achieve drying. Most existing dryers adopt a structure with an adsorption bin with a larger inner diameter. The adsorption bin is filled with desiccant. When compressed air enters the adsorption bin from the pipeline, the air mainly passes through the center, resulting in low utilization rate of the adsorbent on the periphery. The adsorbent needs to be replaced frequently and the drying performance is poor. A small number of dryers adopt a two-row structure with a smaller inner diameter of the cross-shaped tube, which can effectively improve the utilization rate of the dryer. When the two rows of this type of dryer work alternately, the desorption and regeneration efficiency of one of the rows is low when it stops working, resulting in unsatisfactory drying effect or low drying efficiency. Utility Model Content

[0003] In view of this, the utility model provides an air-heat drying machine.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A wind-heat dryer comprises a main unit, wherein the main unit comprises a plurality of cross-shaped tubes filled with desiccant, one or more upper cavities and lower cavities respectively connected to the upper and lower ends of the cross-shaped tubes, and an air outlet module and an air inlet module respectively connected to the upper and lower cavities; the main unit is connected to a heating box with a built-in heating element, the heating box is connected to a high-pressure fan, a pipeline is connected between the heating box and the upper cavity, at least one solenoid valve is provided on the pipeline, and the high-pressure fan can inject hot air into the upper cavity through the heating box and the pipeline.

[0006] In the preferred technical solution, the cross-shaped tubes are arranged in multiple columns, and the upper and lower ends of the multiple cross-shaped tubes in each column are respectively connected to the same upper cavity and lower cavity. The pipeline includes an output end connected to the heating box and an input end close to the upper cavity. The input end can form branches from the end of the output end corresponding to the number of upper cavities, and the branches of the input end are respectively connected to the corresponding upper cavities. The solenoid valves are arranged on each branch of the input end.

[0007] In the preferred technical solution, a one-way valve is provided at one end of the pipeline close to the heating box.

[0008] In a preferred technical solution, the air inlet module is provided with an air inlet, the air outlet module is provided with an air outlet, and the air inlet module is provided with one or more cylinders corresponding to the lower cavity.

[0009] In the preferred technical solution, the upper cavity and the lower cavity are provided with through holes that can be connected to the air outlet module or the air inlet module and the cross-shaped pipe; the upper cavity is provided with an air inlet hole connected to the pipeline.

[0010] In the preferred technical solution, the host is provided with a control box, a control circuit board is provided in the control box, and a controller and a pressure gauge connected to the control circuit board are provided on the surface of the control box.

[0011] In a preferred technical solution, the main unit is provided with a muffler connected to the lower cavity.

[0012] It can be seen from the above technical solutions that, compared with the prior art, the present invention has the following beneficial technical effects:

[0013] The main unit adopts multiple cross-shaped pipes to connect the upper cavity and the lower cavity structure. When the compressed air passes through the cross-shaped pipes with a smaller inner diameter, the water molecules can be fully adsorbed, thereby improving the utilization rate of the desiccant. The main unit is connected to the heating box and a high-pressure blower through a pipeline, which can inject hot air into different upper cavities respectively to dry the upper cavity and accelerate the regeneration of the desiccant, effectively improving the drying efficiency of the dryer, and extending the service life of the desiccant to a certain extent, avoiding the frequent replacement of the desiccant, thereby reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.

[0015] Figure 1 The three-dimensional structure of the utility model is shown in FIG. Figure 1 .

[0016] Figure 2 The side view structure of the utility model is shown in FIG. Figure 1 .

[0017] Figure 3 The utility model is a schematic diagram of the visual measurement structure Figure 2 .

[0018] Figure 4 The three-dimensional structure of the utility model is shown in FIG. Figure 2 .

[0019] Figure numbers: 100, main engine; 110, P-shaped pipe; 120, upper cavity; 130, lower cavity; 140, air outlet module; 150, air inlet module; 200, heating box; 221, solenoid valve; 210, high-pressure fan; 220, pipeline; 222, output end; 223, input end; 224, one-way valve; 151, air inlet; 141, air outlet; 152, cylinder; 160, control box; 161, controller; 162, pressure gauge; 170, muffler. DETAILED DESCRIPTION

[0020] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.

[0021] In the description of the present application, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In the description of the present application, unless otherwise specified, "plurality" means two or more.

[0022] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0023] A wind heat dryer, see Figure 1-4, mainly used for drying compressed air, including a host 100, the host 100 includes a plurality of ferrules 110 filled with desiccant, a plurality of upper cavities 120 and lower cavities 130 respectively connected to the upper and lower ends of the ferrules 110, and an air outlet module 140 and an air inlet module 150 respectively connected to the upper cavity 120 and the lower cavity 130; the compressed air enters the lower cavity 130 through the air inlet module 150, and then passes through the ferrule 110. When passing through the ferrule 100, water molecules are adsorbed by the desiccant and reach the upper cavity 120 above, and finally discharged from the host 100 through the air outlet module 140. Under normal circumstances, the host can be used alone to dry the compressed air. The main unit 100 is connected to a heating box 200 with a built-in heating element. The heating element can be a heating tube or a graphene heating sheet or other heating mechanisms in different forms to generate heat in the heating box 200; the heating box 200 is connected to a high-pressure fan 210, and a pipe 22- is connected between the heating box 200 and the upper cavity 120. The pipe 220 is provided with at least one solenoid valve 221. When the high-pressure fan 210 is working, it supplies air to one end of the heating box 200. The air is heated after entering the heating box 200. At this time, the solenoid valve 221 is opened, and the air can then be input into the upper cavity 120 through the pipe 220, thereby realizing the function of inputting hot air into the upper cavity 120, so as to perform air-heat drying treatment on the desiccant inside the upper cavity 120 or in the cross-shaped tube 110, thereby improving the drying efficiency of the dryer.

[0024] Furthermore, the cross tubes 110 are arranged in multiple rows, such as Figure 1As shown, under normal circumstances, the ferrules are arranged in two rows as in the present embodiment, and each row is provided with a plurality of ferrules 110, and the upper and lower ends of the ferrules 110 in each row are respectively connected to the same upper cavity 120 and lower cavity 130, and the ferrules 110 are hollow tubular structures, and the ferrules 110 are filled with desiccant, and the desiccant is generally made of aluminum oxide particles, and the upper cavity 120 and the lower cavity 130 are respectively provided with through holes corresponding to the ferrules 110, so that the gas can flow through; The pipe 220 includes an output end 222 connected to the heating box 200 and an input end 223 close to the upper cavity 120. The input end 223 can form a branch from the end of the output end 222 corresponding to the number of upper cavities 120. For example, in this embodiment, the cross-shaped pipes 110 are distributed in two rows, and the upper ends of the two rows of cross-shaped pipes 110 are connected to the upper cavity 120. Therefore, the input end 223 is divided into two branches from the output end 222, and the two branches are respectively connected to the two upper cavities 120; The magnetic valve 221 is arranged on each branch of the input end 223 to control the air flow state of each branch respectively; when the host 100 is working, the compressed air enters the host 100 and enters the two rows of the ferrule 110 through the lower cavity 130 respectively. Under program control, the compressed gas can be allowed to pass through the two rows of the ferrule 110 alternately to achieve alternating operation. When the compressed air flows in one row of the ferrule 110 for drying, the electromagnetic valve 221 on the branch of the input end 223 connected to the upper cavity 120 corresponding to the other row of the ferrule 110 is opened, and the high-pressure blower 210 starts to supply air. The hot air can enter the connected upper cavity 120 through the branch corresponding to the input end 223. When the hot air passes through, the water molecules that may remain in the upper cavity 120 are removed and the desiccant in the ferrule 110 is desorbed and regenerated. In this way, one row of the ferrule 110 absorbs moisture and the other row of the ferrule 110 desorbs and regenerates. In this way, the continuous cycle works to achieve high-efficiency drying of the compressed air.

[0025] Furthermore, a one-way valve 224 is provided at one end of the pipe 220 close to the heating box 200, and the one-way valve 224 can prevent the gas from flowing back and forth, thereby ensuring the flow direction and stability of the gas; the air inlet module 150 is provided with an air inlet 151, and the air outlet module 140 is provided with an air outlet 141. The undried compressed air enters the main unit 100 through the air inlet 151, and the dried compressed air is output from the main unit through the air outlet 141. One side of the air inlet module 150 is connected to the two upper cavities 120 at the same time, and the air outlet module 140 is connected to the two upper cavities 120 at the same time. One side of the block 140 is connected to the two lower cavities 130 at the same time, so the air exhausted from the two upper cavities 120 can be output from the main unit through the air outlet 141. Similarly, the compressed air enters the air inlet module 150 through the air inlet 151 and can enter the two lower cavities 120 respectively; the air inlet module 150 is provided with two cylinders 152 corresponding to the lower cavities 130, and the two cylinders 151 correspond to the two lower cavities 130. The two cylinders 152 are opened alternately to realize the alternating operation of the two rows of cross-shaped pipes 110 on the main unit 100.

[0026] Furthermore, the upper cavity 120 and the lower cavity 130 are provided with through holes that can connect the air outlet module 140 or the air inlet module 150 and the cross-shaped pipe 110 to allow the internal air to circulate, and the upper cavity 120 is provided with an air inlet hole 121 connected to the pipe 220, and the two upper cavities 120 are provided with an air inlet hole 121, and each air inlet hole 121 is connected to a branch of an input end 223 on a pipe 220; a control box 160 is provided on the front side of the host 100, and a control circuit board is provided in the control box 160, and the operation of the host 100 is controlled by the control circuit board. A controller 161 and a pressure gauge 162 connected to the control circuit board are provided on the surface of the control box 160, and the pressure gauge 162 can allow the user to observe the real-time pressure status, and the controller 161 can allow the user to change or adjust the working status of the host 100; the host 100 is provided with a muffler 170 connected to the lower cavity 130, and the muffler 170 can reduce the noise when the host 100 is working.

[0027] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A wind-heated dryer, comprising a main unit (100), wherein the main unit (100) comprises a plurality of 'P' pipes (110) filled with desiccant, one or more upper cavities (120) and lower cavities (130) respectively connectable to the upper and lower ends of the 'P' pipes (110), and an air outlet module (140) and an air inlet module (150) respectively connectable to the upper cavity (120) and the lower cavity (130); characterized in that: The host (100) is connected to a heating box (200) with a built-in heating element, and the heating box (200) is connected to a high-pressure fan (210). A pipeline (220) is connected between the heating box (200) and the upper cavity (120), and at least one solenoid valve (221) is provided on the pipeline (220). The high-pressure fan (210) can inject hot air into the upper cavity (120) through the heating box (200) and the pipeline (220).

2. The air-heat dryer according to claim 1, characterized in that: The cross-shaped tubes (110) are arranged in multiple columns, and the upper and lower ends of the multiple cross-shaped tubes (110) in each column are respectively connected to the same upper cavity (120) and the lower cavity (130). The pipeline (220) includes an output end (222) connected to the heating box (200) and an input end (223) close to the upper cavity (120). The input end (223) can form branches from the end of the output end (222) corresponding to the number of upper cavities (120), and the branches of the input end (223) are respectively connected to the corresponding upper cavities (120). The solenoid valve (221) is arranged on each branch of the input end (223).

3. The air-heat dryer according to claim 1, characterized in that: A one-way valve (224) is provided at one end of the pipeline (220) close to the heating box (200).

4. The air-heat dryer according to claim 1, characterized in that: The air inlet module (150) is provided with an air inlet (151), the air outlet module (140) is provided with an air outlet (141), and the air inlet module (150) is provided with one or more cylinders (152) corresponding to the lower cavity (130).

5. The air-heat dryer according to claim 1, characterized in that: The upper cavity (120) and the lower cavity (130) are provided with through holes that can be connected to the air outlet module (140) or the air inlet module (150) and the cross-shaped pipe (110); the upper cavity (120) is provided with an air inlet hole (121) connected to the pipeline (220).

6. The air-heat dryer according to claim 1, characterized in that: The host (100) is provided with a control box (160), a control circuit board is provided in the control box (160), and a controller (161) and a pressure gauge (162) connected to the control circuit board are provided on the surface of the control box (160).

7. The air-heat dryer according to claim 1, characterized in that: The main unit (100) is provided with a muffler (170) connected to the lower cavity (130).