Solid silica gel cutting equipment
By designing solid silicone material cutting equipment for brackets, conveyor belts and cutting components, combined with automated collection devices and weighing systems, the problem of low manual operation efficiency of existing equipment is solved, and efficient automatic cutting and collection is achieved to adapt to solid silicone blocks of different sizes. cutting requirements.
Patent Information
- Application Number
- CN202420154439.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-22
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-22
AI Technical Summary
The existing solid-state silicone cutting equipment has low manual operation efficiency and requires complete reliance on manual labor. It is not convenient enough to achieve efficient and automated cutting and collection.
A solid silicone material cutting equipment is designed, using brackets, conveyor belts, motors and cutting components, and the rocker and knife block are driven by meshing between the driving gear and the driven gear, and equipped with an automated collection device and weighing system to realize the Automatic transport and automatic collection.
It improves cutting efficiency and operation convenience, realizes automatic feeding and collection, reduces manual operation time, and adjusts the cutting frequency through a variable frequency motor to adapt to the cutting needs of solid silicone blocks of different sizes.
Smart Images

Figure CN222178059U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting equipment, in particular to solid silica gel cutting equipment. Background Art
[0002] Solid silica gel is a highly active adsorption material, usually in transparent or milky white granular or block form, with high pore volume and low specific surface area. It has the characteristics of high and low temperature resistance, corrosion resistance, weather resistance, non-toxicity, tastelessness, high insulation, etc., so it is widely used in aerospace, medical and health, construction, automobiles, electronic appliances and other fields. In addition, solid silica gel can also be used to make molds and adhesives, among which molds are very important tools in industrial production, used to produce products of various shapes and specifications.
[0003] The application number 202121542945.8 is retrieved and disclosed a cutting device for a silicone material knife die, comprising a supporting base, a cutting platform is arranged at the upper end of the supporting base, guide rails are arranged on both sides of the cutting platform, a movable frame is arranged above the guide rails, connecting sliders are arranged at both ends of the movable frame, a transmission support plate is arranged on the outer wall of the movable frame, a movable through groove is arranged inside the movable frame, a cutting knife is arranged inside the movable through groove, a cutting knife top plate is arranged at the upper end of the cutting knife, a measuring ruler is arranged on the front end surface of the cutting platform, a cutting protection plate is installed on the upper end of the cutting platform, and connecting grooves are arranged at the positions where the two ends of the cutting protection plate are connected to the cutting platform. This utility model can well cut silicone by sight, but manual cutting work efficiency is low, and it needs to rely entirely on manual operation, which is relatively limited and inconvenient. Therefore, in view of this, the existing structure and deficiencies are studied and improved, and a solid silicone cutting device is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a solid silica gel cutting device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a solid silicone cutting equipment, comprising a bracket, a conveyor belt, a solid silicone block and a motor, two cutting components are symmetrically connected to one side of the bracket, two conveyor belts are placed on both sides of the bracket, a solid silicone block is placed on the top of the conveyor belt, the two cutting components cut the solid silicone block, and a motor is fixed on the other side of the bracket, the cutting component comprises a driving gear passing through the bracket and connected to the motor, the driving gear is meshed with a driven gear, an eccentric rod is fixed on one side of the driving gear and the driven gear, the eccentric rod is connected to a slideway in the middle of a rocker, one side of the rocker is rotatably connected to the bracket, and the other side is connected to a knife block, one side of the knife block is fixed to an adjusting rod, the adjusting rod is connected to a slideway on one side of the rocker, and the knife block is slidably connected to a block fixed on one side of the bracket.
[0006] Preferably, a collecting device is provided on the discharge side of the conveyor belt, and the collecting device includes a collecting box. The collecting box is placed on the top of the fixed table, and a clamping plate is provided at the recess on one side of the fixed table, and the clamping plate is used to limit the collecting box.
[0007] Preferably, the fixed platform is placed on top of a weighing device, and the weighing device is electrically connected to a display screen fixed on one side of a conveyor belt.
[0008] Preferably, one side of the blade block is connected to a blade via a slot, and after the blade protrusion slides into the blade block slot, it is fixed with a screw.
[0009] Preferably, the blade is made of silicon steel.
[0010] Preferably, a debris box is connected to a slot on one side of the bracket, and the debris box is placed at the bottom of the knife block, between the two conveyor belts.
[0011] Preferably, limit rods are symmetrically fixed on both sides of the conveyor belt.
[0012] Preferably, the motor is a variable frequency motor, and the cutting frequency of the blade can be adjusted by controlling the motor speed.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0014] 1. The utility model is provided with a cutting assembly. When in use, the motor is started, the motor drives the active gear to rotate, the active gear drives the driven gear to rotate, one end of the rocker is fixed on the bracket, the eccentric rod on the gear slides in the middle slide of the rocker, the rotation of the gear drives the rocker to swing up and down, and the knife block at the other end of the rocker slides on the rocker using an adjusting rod, so the knife block will also swing up and down in the block to perform the cutting operation. The assembly has strong linkage, high cutting efficiency and is easy to use.
[0015] 2. The utility model is provided with a collecting device, and the conveyor belt runs at a set speed to transport the solid silicone blocks from the feeding side to the discharging side. The collecting box continuously collects the solid silicone blocks conveyed by the conveyor belt from the discharging side, thereby realizing automatic transportation and automatic collection, and greatly reducing the time for feeding and collecting. After the solid silicone blocks enter the collecting box, the bottom weighing device is used to weigh them, and the weight of the weighing device is displayed on the display screen, so that the staff can judge whether the collection box needs to be replaced. It is very practical. When replacing the collection box, it is only necessary to pull the card plate out from the fixing seat, which plays a good fixing role and is convenient for replacement operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional structural schematic diagram of a solid silicone cutting device in a cutting state;
[0017] Figure 2 This is a three-dimensional structural diagram of a solid silicone cutting device in cutting state;
[0018] Figure 3 This is a three-dimensional structural diagram of a cutting component of a solid silicone cutting device for practical use;
[0019] Figure 4 This is a front view of a cutting component of a solid silicone cutting device in the present invention;
[0020] Figure 5 This is a three-dimensional exploded view of a local knife block of a solid silicone cutting equipment;
[0021] Figure 6 This is a three-dimensional structural schematic diagram of a solid silicone cutting equipment collection device in this utility model.
[0022] In the figure: 1. bracket; 101. clamping block; 102. debris box; 2. cutting assembly; 201. driving gear; 2011. eccentric rod; 202. driven gear; 203. rocker; 204. knife block; 2041. adjustment rod; 2042. blade; 3. conveyor belt; 301. limit rod; 4. solid silicone block; 5. collecting device; 501. collecting box; 502. fixing table; 503. clamping plate; 504. weighing device; 505. display screen; 6. motor. DETAILED DESCRIPTION
[0023] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0024] like Figure 1-Figure 6As shown, a solid silicone cutting device includes a bracket 1, a conveyor belt 3, a solid silicone block 4 and a motor 6. Two cutting components 2 are symmetrically connected to one side of the bracket 1, two conveyor belts 3 are placed on both sides of the bracket 1, and a solid silicone block 4 is placed on the top of the conveyor belt 3. The two cutting components 2 cut the solid silicone block 4. The motor 6 is fixed on the other side of the bracket 1. The cutting component 2 includes a driving gear 201 that passes through the bracket 1 and is connected to the motor 6. The driving gear 201 is meshed with a driven gear 202. An eccentric rod 2011 is fixed on one side of the driving gear 201 and the driven gear 202. The eccentric rod 2011 is connected to the slideway in the middle of the rocker 203. One side of the rocker 203 is rotatably connected to the bracket 1, and the other side is connected to a knife block 204. An adjusting rod 2041 is fixed on one side of the knife block 204. The adjusting rod 2041 is connected to the slideway on one side of the rocker 203. The knife block 204 is slidably connected to a block 101 fixed on one side of the bracket 1.
[0025] As mentioned above, in this case, when in use, the motor 6 is started, the motor 6 drives the active gear 201 to rotate, the active gear 201 drives the driven gear 202 to rotate, one end of the rocker 203 is fixed on the bracket 1, and the eccentric rod 2011 on the gear slides in the middle slide of the rocker 203. The rotation of the gear will drive the rocker 203 to swing up and down, and the knife block 204 at the other end of the rocker 203 uses the adjustment rod 2041 to slide on the rocker 203, so the knife block 204 will also swing up and down in the block 101 to perform the cutting operation, start the conveyor belt 3, transport the solid silicone block 4, set the movement frequency of the conveyor belt 3, and combine with the movement of the cutting component 2 to complete the cutting and transportation of the solid silicone block 4. The component has strong linkage, high cutting efficiency and is easy to use.
[0026] A collecting device 5 is provided on the discharge side of the conveyor belt 3, and the collecting device 5 includes a collecting box 501. The collecting box 501 is placed on the top of a fixed platform 502. A clamping plate 503 is provided at a recess on one side of the fixed platform 502, and the clamping plate 503 is used to limit the collecting box 501. The fixed platform 502 is placed on the top of a weighing device 504, and the weighing device 504 is electrically connected to a display screen 505 fixed on one side of the conveyor belt 3.
[0027] As described above, during the operation of the device, the conveyor belt 3 runs at a set speed to transport the solid silicone blocks 4 from the feeding side to the discharging side, and the collecting box 501 continuously collects the solid silicone blocks 4 conveyed by the conveyor belt on the discharging side, thereby realizing automatic transportation and automatic collection, and greatly reducing the time for feeding and collecting. After the solid silicone blocks 4 enter the collecting box 501, the bottom weighing device 504 weighs them, and the weight of the weighing device 504 is displayed on the display screen 505, which is convenient for the staff to judge whether the collecting box 501 needs to be replaced, which is very practical. When replacing the collecting box 501, it is only necessary to pull the card plate 503 out from the fixing table 502, which plays a good fixing role and facilitates the replacement operation.
[0028] One side of the blade block 204 is connected with a blade 2042 via a slot. After the protrusion of the blade 2042 slides into the slot of the blade block 204, it is fixed with screws. The blade 2042 is made of silicon steel material.
[0029] As mentioned above, the knife block 204 is provided with a slot, and the blade 2042 is provided with a protrusion. The protrusion is inserted into the slot and then fixed with a screw. This design facilitates the replacement of the blade 2042. When replacement and maintenance are required, there is no need to dismantle the device, which saves time and improves efficiency. The blade 2042 is made of silicon steel material, which has high hardness and is very sharp. It can easily cut silicone and has a smooth cutting effect and accurate incision.
[0030] A debris box 102 is connected to a slot on one side of the bracket 1. The debris box 102 is placed at the bottom of the knife block 204, between the two conveyor belts 3. Limit rods 301 are symmetrically fixed on both sides of the conveyor belts 3. The motor 6 is a variable frequency motor, and the cutting frequency of the knife block 204 can be adjusted by controlling the speed of the motor 6.
[0031] As mentioned above, the bracket 1 is provided with a slot to install the debris box 102, so as to collect the debris generated during the cutting process and avoid the debris from scattering and polluting the working area. Limit rods 301 are arranged on both sides of the conveyor belt 3 to increase the stability of the transmission and prevent the solid silicone block 4 from falling outside the conveyor belt 3, thereby enhancing the transportation safety. The motor 6 selects a variable frequency motor, and the speed of the motor 6 can be controlled to control the speed of the gear, thereby controlling the movement frequency of the knife block 204, so as to achieve the effect of cutting solid silicone blocks 4 of different sizes.
[0032] Working principle: When this case is in use, start the motor 6, the motor 6 drives the active gear 201 to rotate, the active gear 201 drives the driven gear 202 to rotate, one end of the rocker 203 is fixed on the bracket 1, the eccentric rod 2011 on the gear slides in the middle slide of the rocker 203, the rotation of the gear will drive the rocker 203 to swing up and down, the knife block 204 at the other end of the rocker 203 uses the adjustment rod 2041 to slide on the rocker 203, so the knife block 204 will also swing up and down in the block 101, the blade 2042 at the head of the knife block 204 will perform the cutting operation, start the conveyor belt 3, and transport the solid silicone block 4. After the cutting is completed, the conveyor belt 3 transports the cut solid silicone block 4 outward and into the collection box 501. The display screen 505 displays the weight of the weighing device 504 in real time, which is convenient for the staff to judge whether the collection box 501 needs to be replaced. When replacing the collection box 501, it is only necessary to pull the card plate 503 out from the fixed platform 502.
[0033] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A solid silicone cutting device, comprising a support (1), a conveyor belt (3), a solid silicone block (4) and a motor (6), characterized in that: Two cutting assemblies (2) are symmetrically connected to one side of the bracket (1) in an upper and lower manner, two conveyor belts (3) are placed on both sides of the bracket (1), a solid silicone block (4) is placed on the top of the conveyor belt (3), and the two cutting assemblies (2) cut the solid silicone block (4), and a motor (6) is fixed to the other side of the bracket (1); The cutting assembly (2) comprises a driving gear (201) passing through the bracket (1) and connected to the motor (6); the driving gear (201) meshes with the driven gear (202); an eccentric rod (2011) is fixed to one side of each of the driving gear (201) and the driven gear (202); the eccentric rod (2011) is connected to a slideway in the middle of a rocker (203); one side of the rocker (203) is rotatably connected to the bracket (1); and the other side is connected to a knife block (204); one side of the knife block (204) is fixed to an adjustment rod (2041); the adjustment rod (2041) is connected to a slideway on one side of the rocker (203); and the knife block (204) is slidably connected to a clamping block (101) fixed to one side of the bracket (1).
2. A solid silica gel cutting device according to claim 1, characterized in that: A collecting device (5) is provided on the discharge side of the conveyor belt (3), and the collecting device (5) comprises a collecting box (501). The collecting box (501) is placed on the top of a fixed platform (502), and a clamping plate (503) is provided at a recess on one side of the fixed platform (502), and the clamping plate (503) is used to limit the position of the collecting box (501).
3. A solid silica gel cutting device according to claim 2, characterized in that: The fixed platform (502) is placed on top of a weighing device (504), and the weighing device (504) is electrically connected to a display screen (505) fixed on one side of the conveyor belt (3).
4. The solid silica gel cutting equipment according to claim 1, characterized in that: One side of the blade block (204) is connected to a blade (2042) via a slot, and after the protrusion of the blade (2042) slides into the slot of the blade block (204), it is fixed using screws.
5. The solid silica gel cutting equipment according to claim 4, characterized in that: The blade (2042) is made of silicon steel material.
6. The solid silica gel cutting equipment according to claim 1, characterized in that: A debris box (102) is connected to a slot on one side of the bracket (1), and the debris box (102) is placed at the bottom of the knife block (204) and between the two conveyor belts (3).
7. The solid silica gel cutting equipment according to claim 1, characterized in that: Limiting rods (301) are symmetrically fixed on both sides of the conveyor belt (3).
8. The solid silica gel cutting equipment according to claim 1, characterized in that: The motor (6) is a variable frequency motor, and the cutting frequency of the blade block (204) can be adjusted by controlling the rotation speed of the motor (6).
