Fabricated roof
Through the splicing technology of autoclaved aerated concrete roof panels, the problems of low construction efficiency and short service life of building roofs are solved, and an efficient, waterproof and durable prefabricated roof is achieved, suitable for mobile houses and other places.
Patent Information
- Application Number
- CN202323669057.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The existing building roof has low construction efficiency and high cost, and the steel roof has a short service life and is not beautiful.
A prefabricated roof is formed by splicing of more than two autoclaved aerated concrete roof panels. Hydrophobic protrusions and drainage grooves are installed on the roof panel to improve waterproof performance, and rapid splicing is achieved through embedded fixed hooks and connectors. Built-in rebar mesh for enhanced strength.
It improves the roof construction efficiency, achieves good waterproof and anti-seepage effects, and extends the service life of the roof through the advantages of lightweight, heat insulation, weather resistance, etc.
Smart Images

Figure CN222183881U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of autoclaved aerated concrete, and in particular to an assembled roof formed by splicing autoclaved aerated concrete roof panels. Background Art
[0002] In the prior art, the roof on the top of the building mainly includes cement roof (i.e. formed by traditional concrete pouring) and steel roof. Among them, the construction efficiency of cement roof is low, and it needs to go through the steps of template installation, steel bar laying and concrete pouring, so not only the construction efficiency is low, but also the cost is high. The steel roof is mainly composed of steel frame and color steel tile, which has the advantages of high construction efficiency and low cost. However, the steel roof has problems such as easy corrosion and aging, short service life, and very unsightly. Utility Model Content
[0003] In view of the above problems, the present application provides a prefabricated roof to solve the technical problems of complex roof construction process, low construction efficiency and short service life.
[0004] To achieve the above-mentioned purpose, the inventor provides a prefabricated roof, which is inclinedly arranged on the top of a building and is formed by splicing two or more autoclaved aerated concrete roof panels;
[0005] The upper surface of the autoclaved aerated concrete roof panel is provided with upwardly protruding hydrophobic protrusions on both sides along the width direction; the hydrophobic protrusions protrude from the upper surface of the autoclaved aerated concrete roof panel in the thickness direction, and the height of the hydrophobic protrusions gradually increases from the middle of the autoclaved aerated concrete roof panel to the edge in the width direction; when two adjacent autoclaved aerated concrete roof panels are spliced along the width direction, the two hydrophobic protrusions are spliced to form a hydrophobic portion with a triangular cross-sectional shape;
[0006] The middle part of the autoclaved aerated concrete roof panel is provided with more than two drainage grooves along the length direction.
[0007] Furthermore, the angle between the hydrophobic protrusion and the plane where the upper surface of the autoclaved aerated concrete roof panel is located is 15-30 degrees.
[0008] Furthermore, a fixing hook is pre-embedded in the lower surface of the autoclaved aerated concrete roof panel, and the fixing hook protrudes from the lower surface. When two adjacent autoclaved aerated concrete roof panels are spliced, the two adjacent autoclaved aerated concrete roof panels are fixedly connected along the width direction through the fixing hook and the connecting piece.
[0009] Furthermore, the fixing hook is a U-shaped hook, and the opening of the U-shaped hook is buried in the autoclaved aerated concrete roof panel.
[0010] Furthermore, the depth of the drainage groove is 1-3 cm.
[0011] Furthermore, a splicing protrusion is provided on one side of the autoclaved aerated concrete roof panel along the width direction, and a splicing groove matched with the splicing protrusion is provided on the other side. When two adjacent autoclaved aerated concrete roof panels are spliced, the splicing protrusion and the splicing groove are mutually engaged.
[0012] Furthermore, a steel mesh is arranged inside the autoclaved aerated concrete roof panel.
[0013] Furthermore, the prefabricated roof is the roof of a prefabricated mobile house, and the mobile house is used for any one or more of a newsstand, a kiosk, a garbage sorting room, and a testing and sampling room.
[0014] Furthermore, the length of the autoclaved aerated concrete roof panel is greater than or equal to 2 meters, and the width is greater than or equal to 0.5 meters.
[0015] Different from the prior art, the prefabricated roof of the above technical solution is formed by splicing more than two autoclaved aerated concrete roof panels, wherein the autoclaved aerated concrete roof panels are prefabricated in the factory and then transported to the construction site for installation. During installation, the autoclaved aerated concrete roof panels are spliced along the width direction and / or along the length direction, so the roof installation is convenient and the construction efficiency is high. In addition, the splicing sides of the autoclaved aerated concrete roof panels are respectively provided with upwardly protruding hydrophobic protrusions, and a plurality of drainage grooves are provided in the middle, so that rainwater can be diverted to the middle of the autoclaved aerated concrete roof panel and drained through the drainage grooves, which can reduce the infiltration of rainwater from the splicing seam between the two autoclaved aerated concrete roof panels, and has a good waterproof and anti-seepage effect. In addition, autoclaved aerated concrete has the advantages of light weight, heat insulation, and weathering resistance, which can ensure the service life of the prefabricated roof.
[0016] The above-mentioned records related to the content of the utility model are only an overview of the technical solution of the present application. In order to enable ordinary technicians in the field to more clearly understand the technical solution of the present application, and then implement it according to the text of the specification and the contents recorded in the drawings, and to make the above-mentioned purpose and other purposes, features and advantages of the present application easier to understand, the following is an explanation in combination with the specific implementation method and drawings of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings are only used to illustrate the principles, implementation methods, applications, features and effects of the specific embodiments of the present invention and other related contents, and shall not be considered as limitations of the present application.
[0018] In the drawings of the specification:
[0019] Figure 1It is a schematic diagram of the three-dimensional structure of the autoclaved aerated concrete roof panel described in the specific implementation method;
[0020] Figure 2 It is a cross-sectional view of the autoclaved aerated concrete roof panel described in the specific implementation method;
[0021] Figure 3 It is a schematic diagram of the autoclaved aerated concrete roof panels spliced along the width direction according to the specific implementation method;
[0022] Figure 4 It is a structural schematic diagram of the assembled mobile house described in the specific implementation method;
[0023] The reference numerals in the above drawings are described as follows:
[0024] 11. External wall; 13. Partition;
[0025] 20. Assembled roof; 200. Autoclaved aerated concrete roof panel; 211. Drainage protrusion; 212. Drainage groove; 213. Splicing protrusion; 214. Splicing groove; 21. Autoclaved aerated concrete roof panel body; 22. Steel mesh; 23. Fixing hook; 25. Connector; DETAILED DESCRIPTION
[0026] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.
[0027] Reference to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present application. The term "embodiment" appearing in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way to form a corresponding implementable technical solution.
[0028] Unless otherwise defined, the technical terms used in this document have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms in this document is only for describing specific embodiments and is not intended to limit this application.
[0029] In the description of this application, the term "and / or" is an expression used to describe the logical relationship between objects, indicating that three relationships may exist, for example, A and / or B, which means: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this article generally indicates that the objects before and after are in an "or" logical relationship.
[0030] In the present application, terms such as “first” and “second” are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship of quantity, priority or sequence between these entities or operations.
[0031] Without further limitations, in this application, the words "include", "comprises", "has" or other similar open-ended expressions used in sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those limited elements, but also other elements not explicitly listed, or also include elements inherent to such process, method or product.
[0032] Similar to the understanding in the Examination Guidelines, in this application, expressions such as "greater than", "less than", "exceed" and the like are understood to exclude the number itself; expressions such as "above", "below", "within" and the like are understood to include the number itself. In addition, in the description of the embodiments of this application, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this way, such as "multiple groups", "multiple times", etc., unless otherwise clearly and specifically limited.
[0033] In the description of the embodiments of the present application, space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present application or facilitating the reader's understanding, and do not indicate or imply that the referred device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present application.
[0034] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms such as "install", "connect", "connect", "fix", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For technicians in the technical field to which the present application belongs, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0035] See also Figures 1 to 4 The present embodiment provides a prefabricated roof 20, which is obliquely arranged on the top of the building and is formed by splicing more than two autoclaved aerated concrete roof panels 200.
[0036] like Figure 2 and Figure 3 As shown, the upper surface of the autoclaved aerated concrete roof panel 200 is provided with upwardly protruding hydrophobic protrusions 211 on both sides along the width direction; the hydrophobic protrusions 211 protrude from the upper surface of the autoclaved aerated concrete roof panel 200 in the thickness direction, and the height of the hydrophobic protrusions 211 gradually increases from the middle of the autoclaved aerated concrete roof panel 200 to the edge in the width direction; when two adjacent autoclaved aerated concrete roof panels 200 are spliced along the width direction, the two hydrophobic protrusions 211 are spliced to form a hydrophobic portion with a triangular cross-sectional shape; the middle of the autoclaved aerated concrete roof panel 200 is provided with more than two drainage grooves 212 along the length direction.
[0037] The autoclaved aerated concrete roof panel 200 is a porous concrete product made of cement, lime, slag, sand, fly ash, gas generating agent, bubble stabilizer and regulator as main raw materials, through grinding, metering, mixing and pouring, gas expansion, static stop, cutting, autoclaving and curing, finished product processing and other processes, and has the advantages of light weight, waterproof, heat preservation and heat insulation. The hydrophobic protrusions 211 and drainage grooves 212 are integrally formed with the autoclaved aerated concrete roof panel body 21. In the production of the autoclaved aerated concrete roof panel 200, the autoclaved aerated concrete embryo is cut by a cutting device to form structures such as the hydrophobic protrusions 211 and the drainage grooves 212, and then put into an autoclave for autoclaving, so that the autoclaved aerated concrete embryo is steamed and cured to solidify.
[0038] In some embodiments, the length of the autoclaved aerated concrete roof panel 200 is greater than or equal to 2 meters, and the width is greater than or equal to 0.5 meters. In some embodiments, in order to improve the structural strength of the autoclaved aerated concrete roof panel 200, a steel mesh 22 is provided inside the autoclaved aerated concrete roof panel 200.
[0039] In this embodiment, the assembled roof 20 is formed by splicing two or more autoclaved aerated concrete roof panels 200, wherein the autoclaved aerated concrete roof panels 200 are prefabricated in the factory and then transported to the construction site for installation. During installation, the autoclaved aerated concrete roof panels 200 are spliced along the width direction and / or along the length direction, so the roof installation is convenient and the construction efficiency is high. In addition, the splicing sides of the autoclaved aerated concrete roof panels are respectively provided with upwardly protruding hydrophobic protrusions 211, and a plurality of drainage grooves 212 are provided in the middle, so that rainwater can be guided to the middle of the autoclaved aerated concrete roof panel and drained through the drainage grooves 212, which can reduce the infiltration of rainwater from the splicing seam between the two autoclaved aerated concrete roof panels, and has a good waterproof and anti-seepage effect. In addition, autoclaved aerated concrete has the advantages of light weight, heat insulation, and weathering resistance, which can ensure the service life of the assembled roof.
[0040] In some embodiments, the angle between the hydrophobic protrusion 211 and the plane where the upper surface of the autoclaved aerated concrete roof panel 200 is located is 15-30 degrees. The depth of the drainage groove 212 is 1-3 cm.
[0041] like Figure 3 As shown, in some embodiments, a fixing hook 23 is pre-buried in the lower surface of the autoclaved aerated concrete roof panel 200, and the fixing hook 23 protrudes from the lower surface. When two adjacent autoclaved aerated concrete roof panels 200 are spliced, the two adjacent autoclaved aerated concrete roof panels 200 are fixedly connected along the width direction through the fixing hook 23 and the connecting piece 25. The fixing hook 23 is a U-shaped hook, and the opening of the U-shaped hook is buried in the autoclaved aerated concrete roof panel 200. In other embodiments, the fixing hook 23 can also adopt other shapes.
[0042] When the autoclaved aerated concrete roof panels 200 are spliced, the two autoclaved aerated concrete roof panels 200 are arranged in the width direction, and the two ends of the connecting member 25 are respectively fixedly connected to the fixing hooks 23 on the two autoclaved aerated concrete roof panels 200 using fasteners such as bolts, so that the autoclaved aerated concrete roof panels 200 are fixed together in the width direction.
[0043] like Figure 2 and Figure 3As shown, in some embodiments, a splicing protrusion 213 is provided on one side of the autoclaved aerated concrete roof panel 200 along the width direction, and a splicing groove 214 is provided on the other side to match the splicing protrusion 213. When two adjacent autoclaved aerated concrete roof panels 200 are spliced, the splicing protrusion 213 and the splicing groove 214 are mutually engaged. In this embodiment, the splicing protrusion 213 and the splicing groove 214 can facilitate the alignment of the autoclaved aerated concrete roof panels 200 when splicing, thereby improving the splicing reliability and splicing efficiency.
[0044] like Figure 4 As shown, in some embodiments, the prefabricated roof 20 is the roof of a prefabricated mobile house, and the mobile house is applied to any one or more of a newsstand, a kiosk, a garbage sorting room, and a detection and sampling room.
[0045] The whole-house assembled mobile house includes a main frame, an outer wall 11 and an assembled roof 20.
[0046] The main frame is a steel structure frame, including a plurality of vertically installed columns and a plurality of beams connecting two or more of the columns; the outer wall 11 is arranged on the outer side of the main frame, and is formed by splicing two or more outer wall panels. The outer wall panels are connected to the partition or the main frame through a bolt connection structure; the assembled roof 20 is arranged on the top of the main frame, and is formed by splicing two or more autoclaved aerated concrete roof panels 200.
[0047] In this embodiment, the whole house assembled mobile house can be assembled by factory prefabricated parts, wherein the main frame can be composed of various steel structure parts, schematically, the main frame includes multiple steel structure columns and multiple beams. The steel structure columns are arranged vertically, and the bottom of the steel structure columns is fixed with pre-fixed bolts on the ground. The beam is arranged horizontally, and the middle and upper parts of two adjacent steel structure columns can be fixedly connected by the beam to form a stable main frame. After the main frame is built, the exterior wall panels can be assembled on the main frame to form an exterior wall 11, and the assembled roof 20 on the top of the main frame. And the partition 13 can be assembled inside the main frame to separate the house into different spaces. Door openings and windows can be arranged on the exterior wall 11 of the whole house assembled mobile house 1. The top of the door opening can be provided with a door opening beam made of autoclaved aerated concrete beam.
[0048] The exterior wall 11, the partition 13 and the assembled roof are formed by splicing autoclaved aerated concrete panels, which are prefabricated in a factory and have a three-dimensional decorative pattern or functional structure on the surface. During construction, the steel structure members of the main frame and the exterior wall panels, the partition and the roof panels are transported to the construction site and then directly assembled. Since the surface of the autoclaved aerated concrete panels is provided with a three-dimensional decorative pattern or functional structure, there is no need to apply decorative paint or post decorative materials such as wallpaper after the autoclaved aerated concrete panels are constructed and assembled, which greatly optimizes the construction process of the autoclaved aerated concrete panels and improves the construction efficiency of the autoclaved aerated concrete panels.
[0049] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of this application, this does not limit the scope of patent protection of this application. All technical solutions generated by replacing or modifying equivalent structures or equivalent processes based on the essential concept of this application using the contents recorded in the specification and drawings of this application, as well as directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are included in the scope of patent protection of this application.
Claims
1. An assembled roof, characterized in that: It is set at the top of the building with an inclination and is formed by splicing two or more autoclaved aerated concrete roof panels; The upper surface of the autoclaved aerated concrete roof panel is provided with upwardly protruding hydrophobic protrusions on both sides along the width direction; the hydrophobic protrusions protrude from the upper surface of the autoclaved aerated concrete roof panel in the thickness direction, and the height of the hydrophobic protrusions gradually increases from the middle of the autoclaved aerated concrete roof panel to the edge in the width direction; when two adjacent autoclaved aerated concrete roof panels are spliced along the width direction, the two hydrophobic protrusions are spliced to form a hydrophobic portion with a triangular cross-sectional shape; The middle part of the autoclaved aerated concrete roof panel is provided with more than two drainage grooves along the length direction.
2. The assembled roof according to claim 1, characterized in that: The angle between the hydrophobic protrusion and the plane where the upper surface of the autoclaved aerated concrete roof panel is located is 15-30 degrees.
3. The assembled roof according to claim 1, characterized in that: A fixing hook is pre-buried on the lower surface of the autoclaved aerated concrete roof panel, and the fixing hook protrudes from the lower surface. When two adjacent autoclaved aerated concrete roof panels are spliced, the two adjacent autoclaved aerated concrete roof panels are fixedly connected along the width direction through the fixing hook and the connecting piece.
4. The assembled roof according to claim 3, characterized in that: The fixing hook is a U-shaped hook, and the opening of the U-shaped hook is buried in the autoclaved aerated concrete roof panel.
5. The assembled roof according to claim 1, characterized in that: The depth of the drainage groove is 1-3 cm.
6. The assembled roof according to claim 1, characterized in that: The autoclaved aerated concrete roof panel is provided with a splicing protrusion on one side along the width direction, and a splicing groove matched with the splicing protrusion is provided on the other side. When two adjacent autoclaved aerated concrete roof panels are spliced, the splicing protrusion and the splicing groove are mutually engaged.
7. The assembled roof according to claim 1, characterized in that: A steel mesh is arranged inside the autoclaved aerated concrete roof panel.
8. The assembled roof according to claim 1, characterized in that: The assembled roof is the roof of an assembled mobile house, and the mobile house is used for any one or more of a newsstand, a kiosk, a garbage sorting room, and a detection and sampling room.
9. The assembled roof according to claim 1, characterized in that: The autoclaved aerated concrete roof panel has a length greater than or equal to 2 meters and a width greater than or equal to 0.5 meters.
