Automatic sorting machine with detection function
By introducing a detection marking mechanism and a lifting protection mechanism into the automatic sorting machine, the problem of difficult identification of unqualified ampoules and falling damage at high places is solved, and automatic marking and protection are achieved, reducing the risk of manual picking and damage.
Patent Information
- Application Number
- CN202420980201.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The existing automatic sorting machines are difficult to effectively identify and mark unqualified ampoules, which leads to manual picking in the later stage, increasing the labor intensity of workers.
An automatic sorting machine with detection function is designed, including a detection marking mechanism, which uses a detection camera and a marking nozzle to detect and mark unqualified ampoules. The ampoules are detected by the detection camera, and if they are not qualified, they are used. The marking nozzle is marked and dye is automatically added through an electrically controlled magnetic valve to ensure accurate marking. At the same time, install a lift protection mechanism to prevent the ampoule from falling from a high place to damage.
Automatic identification and marking of unqualified ampoules is achieved, which reduces the labor intensity of manual picking, and avoids damage caused by falling ampoules in the sorting and collection box through lift protection mechanism.
Smart Images

Figure CN222241455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sorting machines, in particular to an automatic sorting machine with a detection function. Background Art
[0002] Ampoules are small glass containers for holding liquid medicine. They are widely used to hold injection preparations and high-purity chemicals that must be isolated from the air. Before opening, use a grinding wheel to cut a scratch on the bottleneck, disinfect the bottleneck, turn the nipple upward to allow all the liquid medicine to flow into the bottle body, and break the nipple directly in the cutting direction. It is often used to store injection liquid medicine and is also used for the packaging of oral liquid. After the ampoule is produced, an automatic sorting machine is required to classify and summarize ampoules of different sizes.
[0003] Patent document CN210059023U discloses an automatic sorting machine, which discloses "it relates to the technical field of logistics and transportation equipment, and aims to solve the technical problems of low efficiency and high labor intensity of manual sorting. The key points of its technical solution are that a controller is arranged on the side wall of the workbench; a shelf is arranged above the workbench, and a pressure sensor is arranged on the shelf, and the pressure sensor is connected to the controller by signal; a first cylinder is arranged above the shelf, and the first cylinder is connected to the controller by signal; a sorting rod is fixedly arranged above the workbench, and the sorting rod includes a first sorting rod and a second sorting rod; a sorting plate is arranged above the conveyor belt, and the sorting plate is rotatably connected to the first sorting rod; a sliding cavity is arranged at one end of the sorting plate, and an extension plate is slidably arranged in the sliding cavity; a second cylinder is fixedly arranged on one side of the workbench, and the second cylinder is connected to the controller by signal, the second cylinder is fixedly connected to the second sorting rod, and the extension plate is rotatably connected to the second sorting rod; the advantage of automatically sorting the goods according to the weight of the goods is achieved."
[0004] However, the automatic sorting machine in the above-mentioned public document mainly considers the advantage of automatically sorting the goods according to the weight of the goods, but it is not convenient to find and mark the unqualified and defective ampoules, and it is not convenient to remove the unqualified ampoules later. Because the ampoules transported on the existing sorting conveyor belt are just produced, there will inevitably be defective products in the production process, and during transportation, good ampoules and defective ampoules will enter the sorting collection box, which will result in the need to manually pick out the defective ampoules later, increasing the labor intensity of the workers.
[0005] In view of this, it is necessary to develop a detection and marking mechanism, so that unqualified and defective ampoules can be found and marked, so as to facilitate the removal of unqualified ampoules at a later stage. Utility Model Content
[0006] The purpose of the utility model is to provide an automatic sorting machine with a detection function to solve the technical problem proposed in the above background technology that the automatic sorting machine has the function of detecting and marking defective products.
[0007] To achieve the above object, the utility model provides the following technical solution: an automatic sorting machine with a detection function, comprising: a sorting bracket, the inner wall of the sorting bracket is provided with a sorting conveyor belt, the outer wall of the sorting bracket is installed with a sorting induction table, the bottom of the sorting bracket is installed with a sorting collection box, and the top of the sorting bracket is provided with a detection marking mechanism, the detection marking mechanism is used to find and mark unqualified and defective ampoule bottles, so as to facilitate the removal of unqualified ampoule bottles at a later stage;
[0008] The detection marking mechanism includes a detection recess, which is arranged at the top of the sorting bracket, and the outer wall of the detection recess is provided with a detection inner groove, the inner wall of the detection inner groove is installed with a fitting pole, the output end of the fitting pole is installed with a detection safety plate, the bottom of the detection safety plate is installed with a marking liquid pipe, the bottom of the marking liquid pipe is provided with a plurality of marking nozzles, the outer wall of the marking liquid pipe is installed with a detection camera, the top of the detection recess is installed with a marking pump, the water outlet end of the marking pump is installed with a stretchable hose, the top of the marking pump is installed with a marking dye box, and the water inlet end of the marking pump extends to the interior of the marking dye box, the top of the marking dye box is provided with a liquid adding hole, and the inner wall of the liquid adding hole is installed with an electrically controlled magnetic valve.
[0009] Preferably, a conveying auger shaft is installed on the outer wall of the sorting bracket, and a sorting robot arm is installed on the top of the sorting bracket.
[0010] Preferably, the inner wall of the sorting and collecting box is provided with a lifting and protection mechanism, and the lifting and protection mechanism is used to lift and receive the fallen ampoule bottle to avoid damage caused by the ampoule bottle falling from a height.
[0011] Preferably, the lifting and protecting mechanism comprises a lifting pole, and the lifting pole is arranged inside the sorting and collecting box.
[0012] Preferably, a shock-absorbing template is installed at the output end of the lifting pole.
[0013] Preferably, a limiting sliding column is installed on the outer wall of the shock-absorbing template, a supporting plate is installed around the outer wall of the limiting sliding column, a shock-absorbing spring is installed on the top of the shock-absorbing template, and one end of the shock-absorbing spring extends to the outer wall of the supporting plate.
[0014] Preferably, a supporting cushion is installed on the top of the supporting plate, and a supporting magnetic block is installed on the outer wall of the supporting cushion.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model is equipped with a detection and marking mechanism to find and mark unqualified and defective ampoules, so that the unqualified ampoules can be removed later. The ampoules conveyed on the existing sorting conveyor belt are just produced, and there will inevitably be defective products in the production process. During transportation, good ampoules and defective ampoules will enter the sorting collection box, which will result in the need to manually pick out the defective ampoules later, increasing the labor intensity of the workers. Therefore, it is necessary to detect and mark the ampoules on the sorting conveyor belt to facilitate the selection of defective products later. When the sorting conveyor belt is working, the ampoules on the sorting conveyor belt will pass through the detection recessed rack At this time, the pole bonding work drives the detection plate to move, which drives the detection camera to detect the ampoule bottle under the detection recessed rack. If the test is qualified, it will be released directly. If the test is not suitable, the marking pump will work to extract the quick-drying dye in the marking dye box and transport it to the marking liquid tube through the stretchable hose. The unqualified ampoule bottle is marked with the marking nozzle, and then the staff only needs to find the marked ampoule bottle to pick it out later. When the dye in the marking dye box is insufficient, the electric control solenoid valve works to make the liquid adding hole flow state, and the dye can be added through the liquid adding hole to find and mark the unqualified and defective ampoule bottles, so that the unqualified ampoule bottles can be removed later.
[0017] 2. The utility model is equipped with a lifting protection mechanism to lift and receive the fallen ampoule bottles, so as to avoid the damage caused by the ampoule bottles falling from a high place. When the sorting and collecting box is relatively empty, the ampoule bottles may be broken if they fall directly into the sorting and collecting box. Therefore, it is necessary to improve this so that the ampoule bottles can be lifted and received. Specifically, the lifting pole drives the shock-absorbing template to move, so that the supporting plate moves to the position where the sorting and collecting box is located. The collection box is located one foot below the mouth of the box, and then the supporting cushion is fixed on the supporting plate with the supporting magnetic block. When the ampoule falls onto the supporting cushion, it can be well protected. As the number of ampoules increases, the shock-absorbing spring is compressed and the supporting plate moves on the limiting sliding column. At this time, depending on the situation, the lifting pole drives the supporting plate to move downward, so that more ampoules can be accommodated, thereby avoiding damage caused by ampoules falling from a height. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the detection recessed frame of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the detection and safety plate of the utility model;
[0021] Figure 4 This is a partial structural diagram of the sorting and collecting box of the utility model;
[0022] Figure 5 It is a partial structural schematic diagram of the shock-absorbing template of the utility model.
[0023] In the figure: 1. Sorting bracket; 2. Sorting conveyor belt; 3. Sorting summary table; 4. Sorting collection box; 5. Conveying auger shaft; 6. Sorting mechanical arm; 7. Detection recess; 8. Detection inner groove; 9. Fitting pole; 10. Detection installation plate; 11. Marking liquid pipe; 12. Detection camera; 13. Marking nozzle; 14. Marking pump; 15. Stretchable hose; 16. Marking dye box; 17. Liquid filling hole; 18. Electric control solenoid valve; 19. Lifting pole; 20. Shock-absorbing template; 21. Limiting slide column; 22. Support plate; 23. Shock-absorbing spring; 24. Support cushion; 25. Support magnetic block. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] See also Figure 1 and Figure 2An automatic sorting machine with a detection function comprises: a sorting bracket 1, a sorting conveyor belt 2 is arranged on the inner wall of the sorting bracket 1, a sorting and summarizing platform 3 is installed on the outer wall of the sorting bracket 1, a sorting and collecting box 4 is installed on the bottom of the sorting bracket 1, a conveying auger shaft 5 is installed on the outer wall of the sorting bracket 1, and a sorting mechanical arm 6 is installed on the top of the sorting bracket 1. After the production is completed, the ampoule bottle enters the sorting conveyor belt 2, and then the sorting conveyor belt 2 drives the ampoule bottle to move to the sorting and summarizing platform 3, and then the sorting mechanical arm 6 pushes the ampoule bottle on the sorting and summarizing platform 3, and the conveying auger shaft 5 rotates to drive the ampoule bottle into the sorting and collecting box 4, and then the sorting and collecting box 4 summarizes the ampoule bottle.
[0028] See also Figure 2 and Figure 3A detection marking mechanism is provided on the top of the sorting bracket 1. The detection marking mechanism is used to find and mark unqualified and defective ampoules, so as to facilitate the removal of unqualified ampoules in the later stage. The detection marking mechanism includes a detection recessed frame 7. The detection recessed frame 7 is arranged on the top of the sorting bracket 1. The outer wall of the detection recessed frame 7 is provided with a detection inner groove 8. The inner wall of the detection inner groove 8 is installed with a fitting pole 9. The output end of the fitting pole 9 is installed with a detection safety plate 10. The bottom of the detection safety plate 10 is installed with a marking liquid pipe 11. The bottom of the marking liquid pipe 11 is provided with a plurality of marking nozzles 13. The marking An inspection camera 12 is installed on the outer wall of the liquid pipe 11, a marking pump 14 is installed on the top of the inspection recess 7, a stretchable hose 15 is installed on the water outlet of the marking pump 14, a marking dye box 16 is installed on the top of the marking pump 14, and the water inlet of the marking pump 14 extends to the inside of the marking dye box 16, a liquid adding hole 17 is provided on the top of the marking dye box 16, and an electric control magnetic valve 18 is installed on the inner wall of the liquid adding hole 17. The ampoules transported on the existing sorting conveyor belt 2 are newly produced, and there will inevitably be defective products in the production process, and good safety during transportation The ampoules and defective ampoules will enter the sorting collection box 4, which will result in the need to manually pick out the defective ampoules in the later stage, increasing the labor intensity of the workers. Therefore, it is necessary to detect and mark the ampoules on the sorting conveyor belt 2 to facilitate the later sorting out of the defective products. When the sorting conveyor belt 2 is working, the ampoules on the sorting conveyor belt 2 will pass through the detection recessed rack 7. At this time, the fitting pole 9 works to drive the detection plate 10 to move, which drives the detection camera 12 to detect the ampoules under the detection recessed rack 7. If the inspection is qualified, it will be released directly. If the inspection is not qualified, it will be released directly. If it is not suitable, the marking pump 14 will work to extract the quick-drying dye in the marking dye box 16 and transport it to the marking liquid tube 11 through the stretchable hose 15, and then the marking nozzle 13 will be used to mark the unqualified ampoules, so that the staff only needs to find the marked ampoules to pick them out later. When the dye in the marking dye box 16 is insufficient, the electric solenoid valve 18 will work to make the liquid adding hole 17 flow state, and then the dye can be added through the liquid adding hole 17, which is used to find and mark the unqualified and defective ampoules, so as to facilitate the removal of the unqualified ampoules later.
[0029] See also Figure 4 and Figure 5The inner wall of the sorting and collecting box 4 is provided with a lifting and protecting mechanism, which is used to lift and receive the fallen ampoule bottles to avoid damage caused by the ampoule bottles falling from a high place. The lifting and protecting mechanism includes a lifting pole 19, which is arranged inside the sorting and collecting box 4. A shock-absorbing template 20 is installed at the output end of the lifting pole 19, and a limiting sliding column 21 is installed on the outer wall of the shock-absorbing template 20. A supporting plate 22 is installed around the outer wall of the limiting sliding column 21. A shock-absorbing spring 23 is installed on the top of the shock-absorbing template 20, and one end of the shock-absorbing spring 23 extends to the outer wall of the supporting plate 22. A supporting cushion 24 is installed on the top of the supporting plate 22, and a supporting magnetic block 25 is installed on the outer wall of the supporting cushion 24. When the sorting and collecting box 4 is relatively empty, the ampoule bottles directly fall into the sorting and collecting box 4. The ampoule bottles may break in the sorting and collecting box 4, so it is necessary to improve this so that the ampoule bottles can be lifted and received. Specifically, the lifting pole 19 drives the shock-absorbing template 20 to move, so that the supporting plate 22 moves to a position one foot below the box opening of the sorting and collecting box 4, and then the supporting cushion 24 is fixed on the supporting plate 22 by the supporting magnetic block 25. When the ampoule bottles fall onto the supporting cushion 24, they can be well protected. As the number of ampoules increases, the shock-absorbing spring 23 is compressed, and the supporting plate 22 moves on the limiting slide column 21. At this time, depending on the situation, the lifting pole 19 drives the supporting plate 22 to move downward, so that more ampoules can be accommodated, thereby avoiding damage caused by ampoules falling from a height.
[0030] Working principle: after the production is completed, the ampoule bottles enter the sorting conveyor belt 2, and then the sorting conveyor belt 2 works to drive the ampoule bottles to move to the sorting and induction platform 3, and then the sorting mechanical arm 6 pushes the ampoule bottles on the sorting and induction platform 3, and the conveying auger shaft 5 works and rotates to drive the ampoule bottles into the sorting and collection box 4, and then the sorting and collection box 4 summarizes the ampoule bottles. The ampoules transported on the existing sorting conveyor belt 2 are just produced, and there will inevitably be defective products in the production process. During transportation, both good ampoules and defective ampoules will enter the sorting and collection box 4, which will result in the need to manually sort the defective ampoules in the later stage. The ampoules on the sorting conveyor belt 2 need to be inspected and marked to facilitate the later sorting of defective products. When the sorting conveyor belt 2 is working, the ampoules on the sorting conveyor belt 2 will pass through the inspection recess 7. At this time, the fitting pole 9 drives the inspection plate 10 to move, and then drives the inspection camera 12 to inspect the ampoules under the inspection recess 7. If the inspection is qualified, it will be released directly. If the inspection is not suitable, the marking pump 14 will work to extract the quick-drying dye in the marking dye box 16 and transport it to the marking liquid tube 11 through the stretchable hose 15, and then use the marking The nozzle 13 marks the unqualified ampoule bottles, and then the staff only needs to find the marked ampoule bottles to pick them out later. When the dye in the marking dye box 16 is insufficient, the electric-controlled magnetic valve 18 works to make the liquid-adding hole 17 flow, and then the dye can be added through the liquid-adding hole 17, which is used to find and mark the unqualified and defective ampoule bottles, so that the unqualified ampoule bottles can be removed later. When the sorting and collecting box 4 is relatively empty, the ampoule bottles may fall directly into the sorting and collecting box 4, which may cause the ampoule bottles to break. Therefore, it is necessary to improve this so that the ampoule bottles can be lifted and received, as follows: The lifting pole 19 drives the shock-absorbing template 20 to move, so that the supporting plate 22 moves to a position one foot below the box opening of the sorting and collecting box 4, and then the supporting cushion 24 is fixed on the supporting plate 22 by using the supporting magnetic block 25. When the ampoule bottle falls onto the supporting cushion 24, it can be well protected. As the number of ampoules increases, the shock-absorbing spring 23 is compressed, and the supporting plate 22 moves on the limiting slide column 21. At this time, depending on the situation, the lifting pole 19 drives the supporting plate 22 to move downward, so that more ampoules can be accommodated, thereby avoiding damage caused by the ampoules falling from a height.
[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. An automatic sorting machine with a detection function, comprising: a sorting support (1), the inner wall of the sorting support (1) is provided with a sorting conveyor belt (2), the outer wall of the sorting support (1) is provided with a sorting induction table (3), and the bottom of the sorting support (1) is provided with a sorting collection box (4), characterized in that: A detection and marking mechanism is provided on the top of the sorting support (1), and the detection and marking mechanism is used to find and mark unqualified and defective ampoules, so as to facilitate the removal of unqualified ampoules at a later stage; The detection marking mechanism comprises a detection recess (7), the detection recess (7) being arranged on the top of the sorting bracket (1), the outer wall of the detection recess (7) being provided with a detection inner groove (8), the inner wall of the detection inner groove (8) being provided with a bonding pole (9), the output end of the bonding pole (9) being provided with a detection safety plate (10), the bottom of the detection safety plate (10) being provided with a marking liquid pipe (11), the bottom of the marking liquid pipe (11) being provided with a plurality of marking nozzles (13), the marking liquid pipe (11) being provided with a plurality of marking nozzles (13), the marking liquid pipe (11) being provided with a plurality of marking nozzles (13), and the marking liquid pipe (11) being provided with a plurality of marking nozzles (13). A detection camera (12) is installed on the outer wall of the detection recess (7), a marking pump (14) is installed on the top of the detection recess (7), a stretchable hose (15) is installed on the water outlet end of the marking pump (14), a marking dye box (16) is installed on the top of the marking pump (14), and the water inlet end of the marking pump (14) extends to the inside of the marking dye box (16), a liquid adding hole (17) is provided on the top of the marking dye box (16), and an electric controlled magnetic valve (18) is installed on the inner wall of the liquid adding hole (17).
2. The automatic sorting machine with detection function according to claim 1, characterized in that: A conveying auger shaft (5) is installed on the outer wall of the sorting support (1), and a sorting mechanical arm (6) is installed on the top of the sorting support (1).
3. The automatic sorting machine with detection function according to claim 1, characterized in that: The inner wall of the sorting and collecting box (4) is provided with a lifting and protection mechanism, which is used to lift and receive the fallen ampoule bottles, thereby preventing the ampoule bottles from being damaged due to falling from a height.
4. The automatic sorting machine with detection function according to claim 3, characterized in that: The lifting and protecting mechanism comprises a lifting pole (19), and the lifting pole (19) is arranged inside the sorting and collecting box (4).
5. The automatic sorting machine with detection function according to claim 4, characterized in that: A shock-absorbing template (20) is installed at the output end of the lifting pole (19).
6. The automatic sorting machine with detection function according to claim 5, characterized in that: A limiting sliding column (21) is installed on the outer wall of the shock absorbing template (20), a supporting plate (22) is installed around the outer wall of the limiting sliding column (21), a shock absorbing spring (23) is installed on the top of the shock absorbing template (20), and one end of the shock absorbing spring (23) extends to the outer wall of the supporting plate (22).
7. The automatic sorting machine with detection function according to claim 6, characterized in that: A supporting cushion (24) is installed on the top of the supporting plate (22), and a supporting magnetic block (25) is installed on the outer wall of the supporting cushion (24).
Citation Information
Patent Citations
Automatic sorting machine
CN210059023U
Cited By
Automatic conveying device for cold forging lubricant finished products
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