Granulation device
By designing a granulation device including a driving pump, a syringe and a capillary, the spherical particles are formed by using the difference in fluid compatibility and curing them in the receiving liquid, the particle size and uniformity of the microsphere particles in the prior art are difficult to control. Problem, simple and efficient preparation of microsphere pellets is achieved.
Patent Information
- Application Number
- CN202323569596.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The existing granulation technology is difficult to effectively control the particle size and uniformity of microsphere particles, especially when the particle size is small, the control is more difficult, and the equipment structure is complex and the operation is cumbersome.
A granulation device including the first and second drive pumps, syringes, connecting tubes, capillaries and molded tubes are designed, and the marine polysaccharide and isobutanol solution in the syringe are driven alternately by pulse pumps, utilizing the difference in fluid compatibility Spherical particles are formed and cured in the molding tube with the receiving liquid.
The preparation of microsphere particles with controllable particle size and uniform size is achieved. The device is simple in structure and easy to operate. It can form independent spherical microdroplets in the capillary tube and the molded tube and cure in the receiving liquid.
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Figure CN222267040U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of product molding, in particular to a granulating device. Background Art
[0002] Granulation is a type of forming. The granulation process is divided into two types: one is the condensation and growth process from small to large; the other is the division process from small to large and then from large to small, such as the manufacturing process of candy granules.
[0003] Granulation has physical methods: stirring, boiling, spray drying, etc., and chemical methods: binder method, coagulation granulation, biological growth granulation, etc. Different granulation products have different evaluation indicators, among which size and uniformity are important control indicators. In particular, the smaller the particle size, the more difficult it is to control. Utility Model Content
[0004] The utility model aims to provide a granulation device, by using the granulation device, microsphere particles with controllable particle size and uniform size can be prepared.
[0005] Another object of the utility model is to provide a granulating device with a simple structure and easy operation.
[0006] The utility model provides a granulation device, characterized in that it comprises: a first driving pump; a first syringe, driven by the first driving pump, the first syringe comprises a first outlet, and the first syringe contains a first fluid; a first connecting tube, the first outlet of the first syringe is connected to the inlet end of the first connecting tube; a second driving pump; a second syringe, driven by the second driving pump, the second syringe comprises a second outlet, and the second syringe contains a second fluid; a second connecting tube, the second outlet of the second syringe is connected to the inlet end of the second connecting tube; a capillary, the outlet end of the first connecting tube is connected to the capillary, and the outlet end of the second connecting tube is also connected to the capillary; a molding tube, the outlet end of the capillary is connected to the inlet end of the molding tube; and a receiving container for containing a receiving liquid, the outlet end of the molding tube is connected to the receiving container.
[0007] Preferably, the first driving pump and / or the second driving pump is a pulse pump.
[0008] Preferably, the first syringe includes a first pushing portion and a first accommodating portion, the first driving pump drives the first pushing portion, and the first accommodating portion includes the first outlet.
[0009] Preferably, the second syringe includes a second pushing portion and a second accommodating portion, the second driving pump drives the second pushing portion, and the second accommodating portion includes the second outlet.
[0010] Preferably, the first syringe and / or the second syringe are fixed by a fixing device.
[0011] Preferably, the first syringe and / or the second syringe are provided with a scale.
[0012] Preferably, the capillary tube comprises a three-way connector, and the outlet end of the first connecting tube and the outlet end of the second connecting tube are respectively connected to the three-way connector.
[0013] Preferably, the granulation device further comprises a protective sleeve surrounding the capillary tube, wherein the protective sleeve can protect and support the capillary tube.
[0014] Preferably, the inner diameter of the forming tube is the same as the inner diameter of the capillary tube.
[0015] Preferably, the flow rate of the first fluid in the first connecting tube is lower than the flow rate of the second fluid in the second connecting tube, so that the first liquid from the first syringe is separated by the second liquid from the second syringe in the capillary, thereby facilitating the first liquid to form a sphere.
[0016] Preferably, the sum of the inner cross-sectional area of the first connecting tube and the inner cross-sectional area of the second connecting tube is smaller than the inner cross-sectional area of the capillary tube, and smaller than the inner cross-sectional area of the forming tube. Therefore, the flow rate of the fluid in the capillary tube and the forming tube will be lower than the flow rate of the first fluid in the first connecting tube from the first syringe, and lower than the flow rate of the second fluid in the second connecting tube from the second syringe, so turbulence is not easily formed in the capillary tube and the forming tube, which is conducive to the first fluid being formed into a spherical shape in the capillary tube and the forming tube.
[0017] Preferably, the first fluid is a marine polysaccharide solution, the second fluid is an isobutanol solution, and the receiving fluid is a NaOH solution or a CaCl 2 Solution.
[0018] Preferably, the marine polysaccharide solution is obtained by dissolving chitosan in a 0.5% hydrochloric acid aqueous solution, or by dissolving alginic acid in double distilled water.
[0019] The granulation device of the utility model is simple to build and easy to operate, and can prepare microsphere particles with controllable particle size and uniform size. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings show a preferred embodiment of the utility model, wherein:
[0021] Figure 1 The granulation device according to the utility model is shown.
[0022] Reference numerals
[0023] 1——Pelletizing device 2——First driving pump
[0024] 3 - First syringe 31 - First pushing part
[0025] 32 - first flange 33 - first receiving portion
[0026] 34——First outlet 4——First connecting pipe
[0027] 5——Second drive pump 6——Second syringe
[0028] 61 - second push portion 62 - second flange
[0029] 63 - second receiving portion 64 - second outlet
[0030] 7——Second connecting tube 8——Capillary tube
[0031] 9——Protective sleeve 10——Forming tube
[0032] 11——Receiving container 12——Pellets
[0033] 13 - Fixtures DETAILED DESCRIPTION
[0034] refer to Figure 1 , shows a granulation device 1 according to the present invention, which can produce granules 12 in a flow-controlled manner.
[0035] The granulation device 1 includes: a first driving pump 2; a first syringe 3, driven by the first driving pump 2, the first syringe 3 includes a first outlet 34, and the first syringe 3 contains a first fluid; a first connecting tube 4, the first outlet 34 of the first syringe 3 is connected to the inlet end of the first connecting tube 4; a second driving pump 5; a second syringe 6, driven by the second driving pump 5, the second syringe 6 includes a second outlet 64, and the second syringe 6 contains a second fluid; a second connecting tube 7, the second outlet 64 of the second syringe 6 is connected to the inlet end of the second connecting tube 7; a capillary 8, the outlet end of the first connecting tube 4 is connected to the capillary 8, and the outlet end of the second connecting tube 7 is also connected to the capillary 8; a molding tube 10, the outlet end of the capillary 8 is connected to the inlet end of the molding tube 10; and a receiving container 11 for containing a receiving liquid, the outlet end of the molding tube 10 is connected to the receiving container 12.
[0036] in, Figure 1Only the first driving pump 2 and the second driving pump 5 are schematically shown in the figure. Preferably, the first driving pump 2 and / or the second driving pump 5 may be a pulse pump.
[0037] Preferably, if Figure 1 As shown, the first syringe 3 may include a first pushing portion 31 and a first accommodating portion 33. For example, the first pushing portion 31 includes a first flange 32, and the first driving pump 2 drives the first pushing portion 31 through the first flange 32. The first accommodating portion 33 includes the first outlet 34.
[0038] Likewise, Figure 1 As shown, the second syringe 6 may include a second pushing portion 61 and a second receiving portion 63. For example, the second pushing portion 61 includes a second flange 62, and the second driving pump 5 drives the second pushing portion 61 through the second flange 62. The second receiving portion 63 includes the second outlet 64.
[0039] Preferably, the first syringe 3 and the second syringe 6 are fixed by fixing devices 13 respectively to facilitate the operation of the syringes.
[0040] Preferably, the first syringe 3 and the second syringe 6 are respectively provided with scales to facilitate the control of the granulation process.
[0041] Preferably, the capillary 8 may include a three-way connector (not shown), and the outlet end of the first connecting tube 4 and the outlet end of the second connecting tube 7 are respectively connected to the three-way connector, so that the first connecting tube 4 and the second connecting tube 7 are respectively connected to the capillary through the three-way connector.
[0042] Preferably, if Figure 1 As shown, the granulation device 1 further comprises a protective cover 9 surrounding the capillary tube 8 , and the protective cover 9 can protect and support the capillary tube 8 .
[0043] Preferably, the inner diameter of the forming tube 10 is substantially the same as the inner diameter of the capillary tube 8 .
[0044] Preferably, the flow rate of the fluid in the first connecting tube 4 is lower than the flow rate of the second fluid in the second connecting tube 7, so that the first liquid from the first syringe 3 is separated by the second liquid from the second syringe 6 in the capillary 8, thereby facilitating the first liquid to form a sphere.
[0045] Preferably, the sum of the inner cross-sectional area of the first connecting tube 4 and the inner cross-sectional area of the second connecting tube 7 is smaller than the inner cross-sectional area of the capillary 8, and smaller than the inner cross-sectional area of the molding tube 10. Therefore, the flow rate of the fluid in the capillary 8 and the molding tube 10 will be lower than the flow rate of the first fluid in the first connecting tube 4 from the first syringe 3, and lower than the flow rate of the second fluid in the second connecting tube 7 from the second syringe 6. Therefore, turbulence is not easy to form in the capillary 8 and the molding tube 10, which is conducive to the first fluid forming a spherical shape in the capillary 8 and the molding tube 10.
[0046] The granulation device 1 of the present application can produce granules 12 of uniform size.
[0047] For example, the first syringe 3 contains a marine polysaccharide solution, which is obtained by dissolving chitosan in a 0.5% hydrochloric acid aqueous solution, or by dissolving alginic acid in double distilled water. The second syringe 6 contains an isobutanol solution. The receiving container 11 contains a NaOH solution or a CaCl 2 Solution.
[0048] When in use, a pulse pump is used or the first and second driving pumps 2 and 5 are controlled in a pulsed manner, so as to alternately drive the first flange 32 of the first syringe 3 and the second flange 62 of the second syringe 6 in a pulsed manner, so that the marine polysaccharide solutions in the first syringe 3 and the second syringe 6 are driven to flow in a regular intermittent manner, respectively entering the capillary 8 through the first connecting tube 4 and the second connecting tube 7, and flow in the capillary 8 in an alternating manner. That is, in the capillary 8, the first fluid from the first syringe 3 and the second fluid from the second syringe 5 flow to the downstream forming tube 9 in an alternating manner. In the forming tube 9, due to the incompatible physical properties of the two liquids, the following is presented: Figure 1 The state shown is that the first fluid from the first syringe 3 forms a sphere, and between the spheres is the second fluid from the second syringe 5. When the spherical first fluid enters the receiving container 11, the first fluid reacts chemically with the receiving liquid, and the spheres gradually harden from the outside to the inside to form particles 12, and the second fluid is dissolved or dispersed in the receiving liquid. Therefore, in the capillary 8, the first fluid forms independent spherical micro-droplets under the shearing action of the second fluid, and in the capillary 8 and the molding tube 10, the second fluid carries the spherical first fluid into the receiving liquid, and after about 5 minutes, the spherical microspheres can be solidified, as shown in FIG. Figure 1 shown.
[0049] The granulation device of the utility model is simple to build and easy to operate, and can prepare microsphere particles with controllable particle size and uniform size.
[0050] From the description provided of the preferred embodiments, it will be apparent that modifications may be made by a person skilled in the art without thereby departing from the scope of the invention as defined by the following claims.
Claims
1. A granulation device, characterized in that: include: A first drive pump; a first syringe driven by the first driving pump, the first syringe comprising a first outlet, and containing a first fluid; a first connecting tube, the first outlet of the first syringe being connected to an inlet end of the first connecting tube; A second drive pump; a second syringe driven by the second driving pump, the second syringe comprising a second outlet, and containing a second fluid; a second connecting tube, the second outlet of the second syringe being connected to an inlet end of the second connecting tube; a capillary tube, the outlet end of the first connecting tube is connected to the capillary tube, and the outlet end of the second connecting tube is also connected to the capillary tube; a shaped tube, the outlet end of the capillary tube being connected to the inlet end of the shaped tube; and A receiving container for containing receiving liquid, wherein the outlet end of the forming tube is connected to the receiving container.
2. The granulation device according to claim 1, characterized in that The first driving pump and / or the second driving pump is a pulse pump.
3. The granulation device according to claim 1, characterized in that The first syringe includes a first pushing portion and a first accommodating portion, the first driving pump drives the first pushing portion, and the first accommodating portion includes the first outlet.
4. The granulation device according to claim 1 or 3, characterized in that: The second syringe includes a second pushing portion and a second accommodating portion, the second driving pump drives the second pushing portion, and the second accommodating portion includes the second outlet.
5. The granulation device according to claim 1, characterized in that The first syringe and / or the second syringe are fixed by a fixing device.
6. The granulation device according to claim 1, characterized in that The first syringe and / or the second syringe are / is provided with a scale.
7. The granulation device according to claim 1, characterized in that The capillary tube includes a three-way connector, and the outlet end of the first connecting tube and the outlet end of the second connecting tube are respectively connected to the three-way connector.
8. The granulation device according to claim 1, characterized in that The granulation device also includes a protective sleeve surrounding the capillary tube.
9. The granulation device according to claim 1, characterized in that: The inner diameter of the forming tube is the same as the inner diameter of the capillary tube.
10. The granulation device according to claim 1, characterized in that The flow rate of the first fluid in the first connecting pipe is lower than the flow rate of the second fluid in the second connecting pipe.
11. The granulation device according to claim 9 or 10, characterized in that: The sum of the inner cross-sectional area of the first connecting tube and the inner cross-sectional area of the second connecting tube is smaller than the inner cross-sectional area of the capillary tube and smaller than the inner cross-sectional area of the forming tube.
12. The granulation device according to claim 1, characterized in that The first fluid is a marine polysaccharide solution, the second fluid is an isobutanol solution, and the receiving fluid is a NaOH solution or a CaCl2 solution.
13. The granulation device according to claim 12, characterized in that The marine polysaccharide solution is obtained by dissolving chitosan in a 0.5% hydrochloric acid aqueous solution, or by dissolving alginic acid in double distilled water.