Full-automatic FPC welding machine equipment
By introducing cleaning mechanisms and alignment mechanisms into fully automatic FPC welding machines, the problems of dust adhesion and position deviation during FPC transportation are solved, and welding efficiency and quality are improved.
Patent Information
- Application Number
- CN202421094999.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing fully automatic FPC welding machines are prone to dust during the FPC transportation process, which affects the welding quality, and have position offset problems, resulting in low welding efficiency.
A fully automatic FPC welding machine equipment is designed, including a cleaning mechanism and a alignment mechanism. The cleaning mechanism automatically cleanses dust through cleaning rollers and pulleys, and the alignment mechanism is automatically fixed by reciprocating screws, one-way gears, main gears and alignment plates. bit FPC.
It effectively avoids the impact of dust on welding quality, reduces position deviation, improves welding efficiency, and ensures the continuity and quality of the welding process.
Smart Images

Figure CN222269110U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of FPC production and processing, in particular to a full-automatic FPC welding machine equipment. Background Art
[0002] FPC is a printed circuit, which is suitable for MP3, DVD, digital camera, mobile phone medical, automobile and aerospace fields, and has the characteristics of free bending, folding, winding, small size, thinness, free movement and expansion. In the process of FPC production and processing, the FPC will be welded by a fully automatic FPC welding machine;
[0003] When some existing fully automatic FPC welding machines are used, the FPC is transported to a predetermined position by a conveyor belt, and then the FPC transported to the predetermined position is grabbed onto a workbench by a grabbing mechanism, and then the FPC on the workbench is welded by a welding mechanism. During this process, dust in the air is easily attached to the surface of the FPC when it is transported, which may affect the subsequent welding of the FPC. In addition, when the FPC is transported, there is a possibility that the position of the FPC is offset, and the position of the FPC needs to be found later, which is time-consuming and may affect the welding efficiency of the FPC. Utility Model Content
[0004] The purpose of the utility model is to provide a fully automatic FPC welding machine equipment, which can solve the problem that when the FPC is transported, dust in the air is easily attached to its surface, which is easy to have a certain impact on the subsequent welding of the FPC, and when the FPC is transported, there is a possibility of FPC position deviation, and the position of the FPC needs to be found later, which is relatively time-consuming and thus easily has a certain impact on the FPC welding efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic FPC welding machine equipment, including a support frame, the upper surface of the support frame is fixedly connected to a welding module, the outer surface of the welding module is symmetrically rotatably connected to two cabinet doors, the outer surface of the support frame is fixedly connected to a conveying mechanism, the inner surface of the support frame is rotatably connected to a cleaning mechanism, the outer surface of the support frame located below the welding module is fixedly connected to a workbench, and the inner surface of the support frame located on one side of the workbench is rotatably connected to a positioning mechanism.
[0006] Preferably, a label is bonded to one side surface of the support frame.
[0007] Preferably, both cabinet doors are rotatably connected to the welding module via hinges.
[0008] Preferably, the conveying mechanism includes a motor fixedly connected to the outer surface of the support frame, the inner surface of the support frame is rotatably connected to two conveying rollers 1, the two conveying rollers 1 are transmission connected by a conveyor belt 1, the output end of the motor is fixedly connected to one of the conveying rollers 1, the inner surface of the support frame located on one side of the conveying roller 1 is rotatably connected to two conveying rollers 2, the two conveying rollers 2 are transmission connected by a conveyor belt 2, one end of one of the conveying rollers 1 is fixedly connected to pulley 1, one end of one of the conveying rollers 2 is fixedly connected to pulley 2, and pulley 1 and pulley 2 are transmission connected by a belt body.
[0009] Preferably, the output end of the motor is fixedly connected to one of the conveying rollers via a coupling.
[0010] Preferably, the cleaning mechanism comprises a cleaning roller rotatably connected to the inner surface of the support frame, one end of the cleaning roller is fixedly connected to a pulley three, and the pulley three is in contact with the belt body.
[0011] Preferably, a baffle is fixedly connected to the outer surface of the support frame above the cleaning roller.
[0012] Preferably, the alignment mechanism includes a reciprocating screw rotatably connected to the inner surface of the support frame, one end of the reciprocating screw is fixedly connected to a one-way gear, the outer surface of the one-way gear is meshingly connected to a main gear, the main gear is fixedly connected to one of the conveying rollers, the outer surface of the reciprocating screw is symmetrically threadedly connected to two alignment plates, the inner surfaces of the two alignment plates are slidably connected to a limiting rod, and the limiting rod is fixedly connected to the support frame.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The present application realizes the function of automatically cleaning the dust attached to the surface of the FPC by setting a cleaning mechanism. The dust attached to the surface of the FPC can be automatically cleaned by the cooperation of the cleaning roller and the pulley 3, which effectively avoids the situation that the dust in the air is attached to the surface of the FPC during transportation, which has a certain impact on the subsequent welding of the FPC, thereby ensuring the subsequent welding quality of the FPC;
[0015] 2. This application realizes the function of aligning FPCs of different sizes by setting up an alignment mechanism. Through the cooperation of the reciprocating screw, the one-way gear, the main gear, the alignment plate and the limit rod, FPCs of different sizes can be automatically aligned, effectively avoiding the possibility of position deviation during FPC transportation. There is no need for subsequent position search, which is more time-saving and thus ensures the welding efficiency of the FPC. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 This is the overall structural view of the utility model;
[0018] Figure 2 For this utility model Figure 1 The support frame structure view in the figure;
[0019] Figure 3 For this utility model Figure 2 Structural view of the conveyor mechanism in .
[0020] Description of reference numerals:
[0021] 1. Support frame; 2. Welding module; 3. Cabinet door; 4. Conveying mechanism; 41. Motor; 42. Conveying roller 1; 43. Conveying belt 1; 44. Conveying roller 2; 45. Conveying belt 2; 46. Pulley 1; 47. Pulley 2; 48. Belt body; 5. Cleaning mechanism; 51. Cleaning roller; 52. Pulley 3; 6. Workbench; 7. Alignment mechanism; 71. Reciprocating screw; 72. One-way gear; 73. Main gear; 74. Alignment plate; 75. Limit rod; 8. Label; 9. Baffle. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 3 , the utility model provides a technical solution:
[0024] A fully automatic FPC welding machine device includes a support frame 1, a welding module 2 is fixedly connected to the upper surface of the support frame 1, the outer surface of the welding module 2 is symmetrically rotatably connected to two cabinet doors 3, the outer surface of the support frame 1 is fixedly connected to a conveying mechanism 4, the inner surface of the support frame 1 is rotatably connected to a cleaning mechanism 5, the outer surface of the support frame 1 located below the welding module 2 is fixedly connected to a workbench 6, and the inner surface of the support frame 1 located on one side of the workbench 6 is rotatably connected to a positioning mechanism 7.
[0025] The welding module 2 is a combination structure of a grabbing mechanism and a welding mechanism in a fully automatic FPC welding machine, which is a prior art.
[0026] Specifically, Figure 1 As shown, a label 8 is bonded to one side surface of the support frame 1, and the label 8 is used to facilitate understanding of relevant parameter information of the device.
[0027] Specifically, Figure 1 As shown, the two cabinet doors 3 are rotatably connected to the welding module 2 via hinges, and have the characteristics of high firmness.
[0028] Specifically, Figure 1 , Figure 2 and Figure 3 As shown, the conveying mechanism 4 includes a motor 41 fixedly connected to the outer surface of the support frame 1, the inner surface of the support frame 1 is rotatably connected to two conveying rollers 42, the two conveying rollers 42 are transmission connected through a conveyor belt 43, the output end of the motor 41 is fixedly connected to one of the conveying rollers 42, the inner surface of the support frame 1 located on one side of the conveying roller 42 is rotatably connected to two conveying rollers 44, the two conveying rollers 44 are transmission connected through a conveyor belt 45, one end of one of the conveying rollers 42 is fixedly connected to a pulley 46, one end of one of the conveying rollers 44 is fixedly connected to a pulley 47, and the pulley 46 and the pulley 47 are transmission connected through a belt body 48.
[0029] When in use, the motor 41 is started, and the output end of the motor 41 rotates forward to drive the conveyor roller 1 42 to rotate forward, so that the conveyor belt 1 43 and the pulley 1 46 rotate forward, and then the pulley 1 46 rotates forward to drive the pulley 2 47 to rotate forward, and then drive the conveyor roller 2 44 to rotate forward, and then drive the conveyor belt 2 45 to rotate forward through the conveyor roller 2 44. Then, the FPC is placed on the conveyor belt 1 43 through an external grabbing mechanism, and conveyed through the conveyor belt 1 43. When the FPC is transported to the predetermined position, the grabbing mechanism in the welding module 2 grabs the FPC onto the workbench 6, and then the welding mechanism in the welding module 2 welds the FPC on the workbench 6. After the FPC welding process is completed, the welded FPC is grabbed onto the conveyor belt 2 45 by another grabbing mechanism in the welding module 2, and then conveyed and unloaded through the conveyor belt 2 45.
[0030] Specifically, Figure 3 As shown, the output end of the motor 41 is fixedly connected to one of the conveying rollers 42 via a coupling. When the motor 41 is started, the conveying roller 42 is protected from overload via the coupling.
[0031] Specifically, Figure 1 , Figure 2 and Figure 3As shown, the cleaning mechanism 5 includes a cleaning roller 51 rotatably connected to the inner surface of the support frame 1 , one end of the cleaning roller 51 is fixedly connected to a pulley 3 52 , and the pulley 3 52 is in contact with the belt body 48 .
[0032] When in use, the pulley 1 46 rotates forward to drive the pulley 3 52 to rotate forward, and then the pulley 3 52 rotates forward to drive the cleaning roller 51 to rotate forward, so as to clean the dust attached to the surface of the FPC conveyed by the conveyor belt 1 43;
[0033] The function of automatically cleaning the dust attached to the surface of the FPC is realized. Through the cooperation of the cleaning roller 51 and the pulley three 52, the dust attached to the surface of the FPC can be automatically cleaned, which effectively avoids the situation that when the FPC is transported, the dust in the air is attached to the surface of the FPC, which has a certain impact on the subsequent welding of the FPC, thereby ensuring the subsequent welding quality of the FPC.
[0034] Specifically, Figure 1 As shown, a baffle plate 9 is fixedly connected to the outer surface of the support frame 1 above the cleaning roller 51 , and the cleaning roller 51 is protected by the baffle plate 9 .
[0035] Specifically, Figure 1 , Figure 2 and Figure 3 As shown, the alignment mechanism 7 includes a reciprocating screw 71 rotatably connected to the inner surface of the support frame 1, one end of the reciprocating screw 71 is fixedly connected to a one-way gear 72, the outer surface of the one-way gear 72 is meshingly connected to a main gear 73, the main gear 73 is fixedly connected to one of the conveying rollers 42, the outer surface of the reciprocating screw 71 is symmetrically threadedly connected to two alignment plates 74, the inner surfaces of the two alignment plates 74 are slidably connected to a limiting rod 75, and the limiting rod 75 is fixedly connected to the support frame 1.
[0036] When in use, according to the actual size of the FPC, the motor 41 is started, the output end of the motor 41 is reversed to drive the conveying roller 1 42 to reverse, and then the conveying roller 1 42 is reversed to drive the main gear 73 to reverse, and then the one-way gear 72 is driven to rotate, and then the reciprocating screw rod 71 is driven to rotate through the rotation of the one-way gear 72, and then the alignment plate 74 is driven to move to a suitable position in the opposite direction or in the opposite direction to align the FPC. In this process, the limiting rod 75 is used to ensure that the alignment plate 74 moves stably;
[0037] The function of aligning FPCs of different sizes is realized. Through the cooperation of the reciprocating screw 71, the one-way gear 72, the main gear 73, the alignment plate 74 and the limit rod 75, FPCs of different sizes can be automatically aligned, effectively avoiding the possibility of position deviation during FPC transportation. There is no need for subsequent position search, which is more time-saving and thus ensures the welding efficiency of the FPC.
[0038] Working principle: When in use, according to the actual size of the FPC, the motor 41 is started, the output end of the motor 41 is reversed to drive the conveying roller 1 42 to reverse, and then the conveying roller 1 42 is reversed to drive the main gear 73 to reverse, and then the one-way gear 72 is driven to rotate, and then the reciprocating screw rod 71 is driven to rotate through the rotation of the one-way gear 72, and then the alignment plate 74 is driven to move in the opposite or opposite direction to the appropriate position. In this process, the limiting rod 75 is used to ensure the stable movement of the alignment plate 74;
[0039] Then, the motor 41 is started, and the output end of the motor 41 rotates forward to drive the conveying roller 1 42 to rotate forward, so that the conveying belt 1 43 and the belt pulley 1 46 rotate forward, and then the belt pulley 1 46 rotates forward to drive the belt pulley 2 47 to rotate forward, and then drives the conveying roller 2 44 to rotate forward, and then drives the conveying belt 2 45 to rotate forward through the conveying roller 2 44. At the same time, the belt pulley 1 46 rotates forward to drive the belt pulley 3 52 to rotate forward, and then drives the cleaning roller 51 to rotate forward through the belt pulley 3 52.
[0040] Then, the FPC is placed on the conveyor belt 43 through an external grabbing mechanism and conveyed through the conveyor belt 43. When the FPC is conveyed to the predetermined position, the grabbing mechanism in the welding module 2 grabs the FPC onto the workbench 6, and then the welding mechanism in the welding module 2 performs welding processing on the FPC on the workbench 6. When the FPC welding processing is completed, the welded FPC is grabbed onto the conveyor belt 45 by another grabbing mechanism in the welding module 2 for conveying and unloading. In this process, the dust attached to the surface of the FPC conveyed through the conveyor belt 43 is cleaned by the forward-rotating cleaning roller 51, and the FPC on the conveyor belt 43 is automatically aligned by moving the alignment plate 74 to the appropriate position.
[0041] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A fully automatic FPC welding machine, comprising a support frame (1), characterized in that: The upper surface of the support frame (1) is fixedly connected to a welding module (2); the outer surface of the welding module (2) is symmetrically rotatably connected to two cabinet doors (3); the outer surface of the support frame (1) is fixedly connected to a conveying mechanism (4); the inner surface of the support frame (1) is rotatably connected to a cleaning mechanism (5); the outer surface of the support frame (1) located below the welding module (2) is fixedly connected to a workbench (6); and the inner surface of the support frame (1) located on one side of the workbench (6) is rotatably connected to a positioning mechanism (7).
2. The fully automatic FPC welding machine according to claim 1, characterized in that: A label (8) is bonded to a surface of one side of the support frame (1).
3. A fully automatic FPC welding machine according to claim 2, characterized in that: The two cabinet doors (3) are both rotatably connected to the welding module (2) via hinges.
4. The fully automatic FPC welding machine according to claim 3 is characterized in that: The conveying mechanism (4) comprises a motor (41) fixedly connected to the outer surface of the support frame (1); the inner surface of the support frame (1) is rotatably connected to two conveying rollers (42); the two conveying rollers (42) are connected in transmission via a conveying belt (43); the output end of the motor (41) is fixedly connected to one of the conveying rollers (42); the inner surface of the support frame (1) located on one side of the conveying roller (42) is rotatably connected to two conveying rollers (44); the two conveying rollers (44) are connected in transmission via a conveying belt (45); one end of one of the conveying rollers (42) is fixedly connected to a pulley (46); one end of one of the conveying rollers (44) is fixedly connected to a pulley (47); the pulley (46) and the pulley (47) are connected in transmission via a belt body (48).
5. The fully automatic FPC welding machine according to claim 4 is characterized in that: The output end of the motor (41) is fixedly connected to one of the conveying rollers (42) via a coupling.
6. The fully automatic FPC welding machine according to claim 5, characterized in that: The cleaning mechanism (5) comprises a cleaning roller (51) rotatably connected to the inner surface of the support frame (1), one end of the cleaning roller (51) is fixedly connected to a pulley three (52), and the pulley three (52) is in contact with the belt body (48).
7. The fully automatic FPC welding machine according to claim 6 is characterized in that: A baffle (9) is fixedly connected to the outer surface of the support frame (1) located above the cleaning roller (51).
8. The fully automatic FPC welding machine according to claim 7, characterized in that: The alignment mechanism (7) comprises a reciprocating screw (71) rotatably connected to the inner surface of the support frame (1); one end of the reciprocating screw (71) is fixedly connected to a one-way gear (72); the outer surface of the one-way gear (72) is meshingly connected to a main gear (73); the main gear (73) is fixedly connected to one of the conveying rollers (42); the outer surface of the reciprocating screw (71) is symmetrically threadedly connected to two alignment plates (74); the inner surfaces of the two alignment plates (74) are slidably connected to a limiting rod (75); and the limiting rod (75) is fixedly connected to the support frame (1).
