Automatic fettling machine for domestic ceramic production

Abstract

The utility model relates to the technical field of domestic ceramic production, and discloses an automatic fettling machine for domestic ceramic production, which comprises a worktable, a motor I fixedly mounted at the bottom end of the worktable, a rotating shaft I fixedly mounted on an output shaft of the motor I, a turntable fixedly mounted at the top end of the rotating shaft I, and motors II fixedly mounted on the periphery of the bottom end of the turntable, a sliding groove is formed in the top end of the fixing base in a crossed mode. A third motor is fixedly installed at the side end of the sliding groove. A two-way lead screw is fixedly installed on an output shaft of the third motor. The outer wall of the two-way lead screw is sleeved with a sliding block in a threaded mode, and a limiting block is fixedly installed at the top end of the sliding block. According to the automatic fettling machine for domestic ceramic production, by arranging the multiple sets of fixing bases, continuous fettling can be conveniently conducted on the multiple sets of green bodies, the working efficiency is improved, by arranging the limiting blocks, the green bodies can be conveniently limited, deviation of the positions of the green bodies is avoided, and the machining quality of the green bodies is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of daily-use ceramic production, in particular to an automatic blank repairing machine for daily-use ceramic production. Background Art

[0002] In the production of daily-use ceramics, trimming is the process of further processing the rough blank to make the surface of the blank smooth and of appropriate thickness to achieve the desired shape and specifications. The common trimming method is to place the shade-dried blank on a rotating shaft. When the blank rotates, the operator holds the trimming tool and performs corresponding grinding and trimming on the inner and outer surfaces and the bottom of the blank. The effect of trimming depends entirely on the operator's proficiency and operating experience. This method has high labor intensity, poor working environment, low production efficiency, and is prone to damage to the edge of the blank, resulting in poor product quality after trimming.

[0003] According to the search, the Chinese patent document, authorization announcement number CN210939823U, discloses a fully automatic blank trimming machine, which can manually rotate the turntable through a hand wheel to perform semi-automatic blank trimming operations, and the drive motor provides power for the rotation of the turntable, which can greatly liberate the operator's labor. However, the device can only trim one group of ceramic blanks at a time, and the work efficiency is low. In addition, the device does not limit the blanks, which causes the position of the blanks to shift easily during rotation, reducing the processing quality of the blanks and reducing the applicability and compatibility of the blank trimming machine. Therefore, it is necessary to improve the existing device to meet actual needs. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides an automatic blank repairing machine for daily-use ceramic production, which has the advantages of high working efficiency and convenient positioning of blanks, and solves the above-mentioned technical problems.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: an automatic blank repairing machine for daily-use ceramic production, comprising a workbench, a motor 1 is fixedly installed at the bottom end of the workbench, a rotating shaft 1 is fixedly installed on the output shaft of the motor 1, a turntable is fixedly installed on the top of the rotating shaft 1, a motor 2 is fixedly installed around the bottom end of the turntable, a rotating shaft 2 is fixedly installed on the output shaft of the motor 2, a fixed seat is fixedly installed on the top of the rotating shaft 2, a slide groove is cross-opened at the top of the fixed seat, a motor 3 is fixedly installed on the side end of the slide groove, a bidirectional screw rod is fixedly installed on the output shaft of the motor 3, a slider is provided on the threaded sleeve on the outer wall of the bidirectional screw rod, a limiting block is fixedly installed on the top of the slider, a blank repairing scraper is fixedly installed on the top of the workbench, a sponge brush is fixedly installed on the top of the workbench, and a dust collection component is installed on the top of the workbench.

[0008] Preferably, a control panel is fixed on the top of the workbench, and the motor one, motor two and motor three are all electrically connected to the control panel.

[0009] Through the above technical solution, the control panel can be used to quickly start or shut down motor one, motor two and motor three, thereby improving work efficiency.

[0010] Preferably, an electric telescopic rod is installed on the top of the workbench, an ultrasonic flaw detector probe is fixedly installed on the top of the electric telescopic rod, and a warning light is fixedly installed on the top of the workbench.

[0011] Through the above technical scheme, after the blank is repaired, the blank is removed and then covered on the outer wall of the electric telescopic rod. At the same time, the ultrasonic flaw detector inspects the blank through the ultrasonic flaw detector probe, and the inspection data is fed back to the control panel in real time. When there are defects inside the blank, the control panel controls the warning light to flash, so that the staff can find the defective blank in time.

[0012] Preferably, a rubber pad is fixedly mounted on the side end of the limit block, and a supporting plate is fixedly mounted on the side end of the limit block.

[0013] Through the above technical solution, by arranging the rubber pad, the clamping wear on the inner wall of the blank can be reduced, and the support plate can support the blank at the same time.

[0014] Preferably, the dust collection assembly includes a dust collector, a connecting pipe and a dust collection pipe. The connecting pipe is installed through the top of the dust collector, and the dust collection pipe is installed through the side end.

[0015] Through the above technical solution, by providing a vacuum cleaner, it is convenient to absorb the dust generated during the blank repair process, thereby preventing the dust from flying everywhere.

[0016] Preferably, a dust hood is installed through the side end of the dust suction pipe.

[0017] Through the above technical solution, the side end of the dust hood is directly opposite to the side end of the trimming scraper, so that the dust in a wider range can be absorbed into the vacuum cleaner by the dust hood.

[0018] Compared with the prior art, the utility model provides an automatic blank repairing machine for daily ceramic production, which has the following beneficial effects:

[0019] 1. The utility model places the green body upside down on the top of the fixed seat and starts two sets of motors three at the same time. The motor three drives the bidirectional screw to rotate, the rotation of the bidirectional screw drives the slider to move, and the movement of the slider drives the limit block to move until the four sets of limit blocks are in contact with the inner wall of the green body. At this time, the support plate supports the end of the green body, so that the green body can be limited and fixed, avoiding the position of the green body from shifting during the green body repairing process, and improving the processing quality of the ceramic green body.

[0020] 2. The utility model starts motor 1, which drives shaft 1 to rotate, and the rotation of shaft 1 drives the turntable to rotate. The rotation of the shaft moves the fixed blank to the side end of the blank repairing scraper, and the blank is repaired. Then, a new blank is placed on the top of the second group of fixed seats. After the blank repair is completed, the turntable is rotated again to move the repaired blank to the side end of the sponge brush, and the blank is repaired in detail. The blank repairing scraper repairs the new blank at the same time, and a new blank is placed on the top of the third group of fixed seats again. The turntable is rotated to move the blank after detailed repair to the side end of the ultrasonic flaw detector probe, and the blank repairing scraper and the sponge brush continue to work, so that different blanks can be repaired continuously, thereby improving work efficiency.

[0021] 3. The utility model is provided with a vacuum cleaner, a connecting pipe and a vacuum pipe, so as to absorb the dust generated during the blank repair process, prevent the dust from flying everywhere, and prevent the workers from being exposed to the dust environment for a long time. It is helpful to reduce the respiratory diseases caused by the workers inhaling a large amount of dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the automatic blank repairing machine of the utility model;

[0023] Figure 2 This is a front view cutaway schematic diagram of the automatic blank repairing machine of the utility model structure;

[0024] Figure 3 The utility model structure Figure 1 A is a partial enlarged schematic diagram;

[0025] Figure 4 The utility model structure Figure 1 A partial enlarged schematic diagram of B in the middle;

[0026] Figure 5 The utility model structure Figure 2 A partial enlarged schematic diagram of C in the middle.

[0027] Among them: 1. Workbench; 2. Motor 1; 3. Shaft 1; 4. Turntable; 5. Motor 2; 6. Shaft 2; 7. Fixed seat; 8. Motor 3; 9. Bidirectional screw; 10. Slider; 11. Limit block; 12. Scraper for trimming; 13. Sponge brush; 14. Control panel; 15. Electric telescopic rod; 16. Ultrasonic flaw detector probe; 17. Warning light; 18. Support plate; 19. Vacuum cleaner; 20. Connecting pipe; 21. Dust suction pipe. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-5 An automatic blank repairing machine for daily-use ceramic production comprises a workbench 1, a motor 2 is fixedly installed at the bottom end of the workbench 1, a rotating shaft 3 is fixedly installed on the output shaft of the motor 2, a turntable 4 is fixedly installed on the top of the rotating shaft 3, a motor 2 5 is fixedly installed around the bottom end of the turntable 4, a rotating shaft 2 6 is fixedly installed on the output shaft of the motor 25, a fixed seat 7 is fixedly installed on the top of the rotating shaft 26, a slide groove is cross-opened at the top of the fixed seat 7, a motor 3 8 is fixedly installed on the side end of the slide groove, a bidirectional screw rod 9 is fixedly installed on the output shaft of the motor 3 8, a slider 10 is provided on the outer wall thread sleeve of the bidirectional screw rod 9, a limiting block 11 is fixedly installed on the top of the slider 10, a blank repairing scraper 12 is fixedly installed on the top of the workbench 1, a sponge brush 13 is fixedly installed on the top of the workbench 1, and a dust collection component is installed on the top of the workbench 1.

[0030] Specifically, a control panel 14 is fixed on the top of the workbench 1, and motor 1 2, motor 2 5 and motor 3 8 are all electrically connected to the control panel 14. The advantage is that through the control panel 14, it is convenient to quickly start or shut down motor 1 2, motor 2 5 and motor 3 8, thereby improving work efficiency.

[0031] Specifically, an electric telescopic rod 15 is installed on the top of the workbench 1, and an ultrasonic flaw detector probe 16 is fixedly installed on the top of the electric telescopic rod 15. A warning light 17 is fixedly installed on the top of the workbench 1. The advantage is that after the blank is repaired, the blank is removed and then covered on the outer wall of the electric telescopic rod 15. At the same time, the ultrasonic flaw detector inspects the blank through the ultrasonic flaw detector probe 16, and the inspection data is fed back to the control panel 14 in real time. When there are defects inside the blank, the control panel 14 controls the warning light to flash, so that the staff can find the defective blank in time.

[0032] Specifically, a rubber pad is fixedly installed on the side end of the limit block 11, and a support plate 18 is fixedly installed on the side end of the limit block 11. The advantage is that by setting the rubber pad, the clamping wear on the inner wall of the blank can be reduced, and the support plate 18 can support the blank.

[0033] Specifically, the dust collection assembly includes a dust collector 19, a connecting pipe 20 and a dust collection pipe 21. The connecting pipe 20 is installed through the top of the dust collector 19, and the side end is installed with a dust collection pipe 21. The advantage is that by setting the dust collector 19, it is easy to absorb the dust generated during the blank repair process to prevent the dust from flying everywhere.

[0034] Specifically, a dust hood is installed through the side end of the dust suction pipe 21 . The advantage is that the side end of the dust hood is directly opposite to the side end of the trimming scraper 12 , so that the dust in a wider range can be absorbed into the inside of the vacuum cleaner 19 by the dust hood.

[0035] When in use, the blank is placed upside down on the top of the fixed seat 7, and the two groups of motors 3 8 are started at the same time. The motor 3 8 drives the bidirectional screw rod 9 to rotate, and the rotation of the bidirectional screw rod 9 drives the slider 10 to move, and the movement of the slider 10 drives the limit block 11 to move until the four groups of limit blocks 11 are in contact with the inner wall of the blank. At this time, the support plate 18 supports the end of the blank, so that the blank can be limited and fixed to avoid the position of the blank being shifted during the blank repairing process, thereby improving the processing quality of the ceramic blank. By starting the motor 12, the motor 12 drives the rotating shaft 13 to rotate, and the rotation of the rotating shaft 13 drives the rotating disk 4 to rotate. The rotating disk 4 rotates to move the fixed blank to the side end of the blank repairing scraper 12, and the blank is repaired. Then, a new blank is placed on the top of the second group of fixed seats 7 to repair the blank. After the blank is finished, the turntable 4 is rotated again to move the blank after repair to the side end of the sponge brush 13, and the blank is repaired in detail, while the repairing scraper 12 repairs the new blank at the same time, and the new blank is placed on the top of the third group of fixed seats 7 again, and the turntable 4 is rotated to move the blank after detailed repair to the side end of the ultrasonic flaw detector probe 16, while the repairing scraper 12 and the sponge brush 13 continue to work, so that different blanks can be repaired continuously, and the work efficiency is improved. By providing a vacuum cleaner 19, a connecting pipe 20 and a dust suction pipe 21, it is convenient to absorb the dust generated in the process of repairing, avoid dust flying everywhere, and avoid workers being exposed to dust environment for a long time, which helps to reduce respiratory diseases caused by workers inhaling large amounts of dust.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic blanking machine for daily-use ceramic production, comprising a workbench (1), characterized in that: The bottom end of the workbench (1) is fixedly mounted with a motor 1 (2), the output shaft of the motor 1 (2) is fixedly mounted with a rotating shaft 1 (3), the top end of the rotating shaft 1 (3) is fixedly mounted with a turntable (4), the bottom of the turntable (4) is fixedly mounted with a motor 2 (5), the output shaft of the motor 2 (5) is fixedly mounted with a rotating shaft 2 (6), the top end of the rotating shaft 2 (6) is fixedly mounted with a fixed seat (7), the top end of the fixed seat (7) is cross-opened with a slide groove, the side end of the slide groove is fixedly mounted with a motor 3 (8), the output shaft of the motor 3 (8) is fixedly mounted with a bidirectional screw rod (9), the outer wall of the bidirectional screw rod (9) is threadedly sleeved with a slider (10), the top end of the slider (10) is fixedly mounted with a limit block (11), the top end of the workbench (1) is fixedly mounted with a blank scraper (12), the top end of the workbench (1) is fixedly mounted with a sponge brush (13), and the top end of the workbench (1) is mounted with a dust collection component.

2. The automatic blanking machine for daily-use ceramic production according to claim 1, characterized in that: A control panel (14) is fixed on the top of the workbench (1), and the motor one (2), motor two (5) and motor three (8) are all electrically connected to the control panel (14).

3. The automatic blanking machine for daily-use ceramic production according to claim 1, characterized in that: An electric telescopic rod (15) is installed on the top of the workbench (1), an ultrasonic flaw detector probe (16) is fixedly installed on the top of the electric telescopic rod (15), and a warning light (17) is fixedly installed on the top of the workbench (1).

4. The automatic blanking machine for daily-use ceramic production according to claim 1 is characterized in that: A rubber pad is fixedly mounted on the side end of the limit block (11), and a support plate (18) is fixedly mounted on the side end of the limit block (11).

5. The automatic blanking machine for daily-use ceramic production according to claim 1 is characterized in that: The dust collection assembly comprises a dust collector (19), a connecting pipe (20) and a dust collection pipe (21); the connecting pipe (20) is installed through the top of the dust collector (19), and the dust collection pipe (21) is installed through the side end.

6. The automatic blank repairing machine for daily-use ceramic production according to claim 5, characterized in that: A dust hood is installed through the side end of the dust suction pipe (21).

Images