Aluminum veneer surface treatment device

Abstract

The utility model discloses an aluminum veneer surface treatment device which comprises a supporting mechanism and a polishing mechanism arranged in the center of the top of the supporting mechanism, the supporting mechanism comprises a workbench, the left side of the top of the workbench is fixedly connected with a limiting mechanism, and the bottom of the inner wall of the workbench is fixedly connected with a dust collection mechanism; the bottom of the positioning plate is fixedly connected with the top of the workbench, and an open groove is formed in the center of the interior of the positioning plate. The equipment has the advantage of stable clamping, and solves the problems that the clamping effect of part of polishing machines on aluminum veneers is limited, the positions of the aluminum veneers are easy to deviate before the aluminum veneers enter a polishing mechanism, some parts of the surfaces of the aluminum veneers are possibly excessively polished due to position deviation, other parts are not sufficiently polished, the surface glossiness and fineness are inconsistent, and the aluminum veneers are damaged. And the overall aesthetic degree and the quality of a final product are influenced.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum single plate processing devices, in particular to an aluminum single plate surface processing device. Background Art

[0002] Aluminum veneer surface treatment device refers to a series of mechanical equipment used to change or improve the surface characteristics of aluminum veneer. These devices are mainly used to achieve functional or decorative treatments such as corrosion resistance, wear resistance, and aesthetics on the surface of aluminum veneer. Polishing machine is one of the commonly used equipment for surface treatment of aluminum veneer. It aims to improve the flatness, glossiness and overall texture of the aluminum veneer surface, making it present a mirror or other specific visual effects.

[0003] Some polishing machines have limited clamping effect on aluminum veneers, and the position of the aluminum veneer is prone to shift before the aluminum veneer enters the polishing mechanism. Position shift may cause certain parts of the aluminum veneer surface to be over-polished and other parts to be under-polished, resulting in inconsistent surface gloss and fineness, affecting the overall appearance and quality of the final product. Utility Model Content

[0004] The purpose of the utility model is to provide an aluminum veneer surface treatment device, which has the advantage of stable clamping, solves the problem that some polishing machines have limited clamping effect on aluminum veneers, and the position of the aluminum veneer is easily offset before entering the polishing mechanism. The position offset may cause certain parts of the aluminum veneer surface to be over-polished, while other parts are under-polished, resulting in inconsistent surface gloss and fineness, affecting the overall aesthetics and quality of the final product.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum single plate surface treatment device, comprising a support mechanism and a polishing mechanism arranged at the top center thereof, the support mechanism comprising a workbench, a limiting mechanism is fixedly connected to the left side of the top of the workbench, and a dust collection mechanism is fixedly connected to the bottom of the inner wall of the workbench:

[0006] The limiting mechanism includes a positioning plate, the bottom of which is fixedly connected to the top of the workbench, a slot is provided at the center of the positioning plate, and limiting slots are provided on the left and right sides of the inner wall of the slot, a two-way threaded rod is rotatably connected inside the slot, one end of the two-way threaded rod extends to the outside of the positioning plate and is fixedly connected to a knob, a threaded sleeve is threadedly connected to the front and rear sides of the surface of the two-way threaded rod, the threaded sleeve is slidably connected to the limiting slot, and an abutment is fixedly connected to the top of the threaded sleeve;

[0007] The abutment member includes a fixed plate, the bottom of which is fixedly connected to the top of the threaded sleeve, a plurality of sliding rods are slidably connected to the fixed plate, the bottom of the sliding rod extends to the bottom of the fixed plate and is rotatably connected to an abutment wheel, the bottom of the abutment wheel is slidably connected to the surface of the aluminum plate, and a spring is fixedly connected between the fixed plate and the sliding rod.

[0008] As a preferred aluminum single plate surface treatment device of the utility model, a plurality of support frames are fixedly connected to the right side of the top of the workbench, a slanted guide plate is fixedly connected to the top of the support frame, and a plurality of guide wheels are rotatably connected to the top of the guide plate.

[0009] As a preferred aluminum veneer surface treatment device of the utility model, the polishing mechanism includes a correspondingly arranged mounting plate, the bottom of the mounting plate is fixedly connected to the top of the workbench, a first rotating shaft and a second rotating shaft are rotatably connected between the mounting plates, and a first polishing wheel and a second polishing wheel are fixedly connected to the surfaces of the first rotating shaft and the second rotating shaft respectively.

[0010] As a preferred aluminum single plate surface treatment device of the utility model, one end of the first rotating shaft and the second rotating shaft extend to one side of the mounting plate and are respectively fixedly connected to the first pulley and the second pulley, one end of the first rotating shaft is fixedly connected to a power motor, the power motor is fixedly connected to one side of the mounting plate, and a belt is connected for transmission between the first pulley and the second pulley.

[0011] As a preferred aluminum single plate surface treatment device of the utility model, the dust collection mechanism includes a dust collection box, the bottom of the dust collection box is fixedly connected to the bottom of the inner wall of the workbench, the top of the dust collection box is fixedly connected to a dust collection head, an opening is opened in the center of the top of the workbench, and the opening and the dust collection head are clamped with each other.

[0012] As a preferred aluminum panel surface treatment device of the utility model, a filter bucket is fixedly connected to the top of the inner wall of the dust box, a filter plate is slidably connected to the right side of the inside of the dust box, a negative pressure pump is fixedly connected to one side of the dust box, the bottom of the negative pressure pump is fixedly connected to the bottom of the inner wall of the workbench, and a box door is movably connected to the front side of the dust box.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The supporting mechanism provided by the utility model includes a workbench for carrying the aluminum veneer to be polished to ensure the stability of the polishing process. The polishing mechanism is located at the top center of the workbench and is responsible for performing surface polishing on the aluminum veneer to ensure uniform polishing force and good effect. The provided limiting mechanism realizes precise position limitation of the aluminum veneer through the positioning plate and the slots, limiting grooves and bidirectional threaded rods inside the positioning plate. When the knob is operated, the bidirectional threaded rod rotates to drive the threaded sleeves on the front and rear sides to slide in the limiting grooves, thereby adjusting the positions of the two abutments so as to tighten the aluminum veneer from the front and rear sides to prevent it from positional displacement during the polishing process and ensure the polishing quality and accuracy. The main function of the dust suction mechanism is to absorb the aluminum chips and dust generated in real time during the polishing process to keep the working environment clean and avoid the influence of dust on the health of the operator. At the same time, it is also beneficial to improve the polishing effect and prevent waste materials from causing secondary scratches on the surface of the aluminum veneer.

[0015] 2. The utility model makes sliding contact with the surface of the aluminum veneer through the abutment wheel. During the polishing process, it can not only stably support the aluminum veneer, but also allow the aluminum veneer to float slightly under force, ensuring uniform contact during the polishing process. The spring is connected between the fixed plate and the sliding rod. Its function is to provide a constant elastic pressure for the abutment wheel to ensure that the abutment wheel is always tightly fitted to the surface of the aluminum veneer, but will not cause extrusion deformation to the aluminum veneer due to excessive pressure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 This is a rear view of the utility model;

[0018] Figure 3 It is a cross-sectional view of the utility model;

[0019] Figure 4 It is a structural schematic diagram of the support mechanism of the utility model;

[0020] Figure 5 It is a structural schematic diagram of the polishing mechanism of the utility model;

[0021] Figure 6 It is a structural schematic diagram of the limiting mechanism of the utility model;

[0022] Figure 7 It is a structural schematic diagram of the abutment member of the utility model;

[0023] Figure 8 It is a structural schematic diagram of the dust collection mechanism of the utility model.

[0024] In the figure: 1. supporting mechanism; 101. workbench; 102. opening; 103. supporting frame; 104. guide plate; 105. guide wheel; 2. polishing mechanism; 201. mounting plate; 202. first rotating shaft; 203. second rotating shaft; 204. first polishing wheel; 205. second polishing wheel; 206. power motor; 207. first pulley; 208. second pulley; 209. belt; 3. limiting mechanism; 301. positioning plate; 302. limiting groove; 303. bidirectional threaded rod; 304. threaded sleeve; 305. abutment; 306. fixing plate; 307. sliding rod; 308. abutment wheel; 309. spring; 4. dust suction mechanism; 401. dust suction box; 402. dust suction head; 403. filter bucket; 404. filter plate; 405. negative pressure pump; 406. box door. DETAILED DESCRIPTION

[0025] See also Figure 1-Figure 8 , an aluminum veneer surface treatment device, including a support mechanism 1 and a polishing mechanism 2 arranged at the top center thereof, the support mechanism 1 includes a workbench 101, a limiting mechanism 3 is fixedly connected to the left side of the top of the workbench 101, and a dust collection mechanism 4 is fixedly connected to the bottom of the inner wall of the workbench 101:

[0026] Furthermore, the limiting mechanism 3 includes a positioning plate 301, the bottom of the positioning plate 301 is fixedly connected to the top of the workbench 101, a slot is opened in the center of the inner part of the positioning plate 301, and limiting slots 302 are opened correspondingly on the left and right sides of the inner wall of the slot, a two-way threaded rod 303 is rotatably connected inside the slot, one end of the two-way threaded rod 303 extends to the outside of the positioning plate 301 and is fixedly connected to a knob, a threaded sleeve 304 is threadedly connected to the front and rear sides of the surface of the two-way threaded rod 303, the threaded sleeve 304 is slidably connected to the limiting slot 302, and an abutment 305 is fixedly connected to the top of the threaded sleeve 304.

[0027] Furthermore, the abutment 305 includes a fixed plate 306, the bottom of the abutment 305 is fixedly connected to the top of the threaded sleeve 304, a plurality of slide rods 307 are slidably connected to the fixed plate 306, the bottom of the slide rod 307 extends to the bottom of the fixed plate 306 and is rotatably connected to an abutment wheel 308, the bottom of the abutment wheel 308 is slidably connected to the surface of the aluminum single plate, and a spring 309 is fixedly connected between the fixed plate 306 and the slide rod 307.

[0028] The abutment wheel 308 is in sliding contact with the surface of the aluminum veneer. During the polishing process, it can not only stably support the aluminum veneer, but also allow the aluminum veneer to float slightly under force, ensuring uniform contact during the polishing process. The spring 309 is connected between the fixed plate 306 and the sliding rod 307. Its function is to provide a constant elastic pressure for the abutment wheel 308 to ensure that the abutment wheel 308 is always tightly fitted to the surface of the aluminum veneer, but will not cause extrusion deformation to the aluminum veneer due to excessive pressure.

[0029] The supporting mechanism 1 provided includes a workbench 101, which is used to carry the aluminum veneer to be polished to ensure the stability of the polishing process. The polishing mechanism 2 is located at the top center of the workbench 101, and is responsible for surface polishing of the aluminum veneer to ensure uniform polishing force and good effect. The limiting mechanism 3 provided realizes precise position limitation of the aluminum veneer through the positioning plate 301 and the slots, limiting grooves 302 and bidirectional threaded rods 303 inside the positioning plate. When the knob is operated, the bidirectional threaded rod 303 rotates, driving the threaded sleeves 304 on the front and rear sides to slide in the limiting grooves 302, thereby adjusting the positions of the two abutments 305, so as to fasten the aluminum veneer from the front and rear sides to prevent it from positional displacement during the polishing process, thereby ensuring the polishing quality and accuracy. The dust suction mechanism 4 mainly functions to absorb the aluminum chips and dust generated in real time during the polishing process to keep the working environment clean and avoid the influence of dust on the health of the operator. At the same time, it is also beneficial to improve the polishing effect and prevent waste materials from causing secondary scratches on the surface of the aluminum veneer.

[0030] Furthermore, a plurality of support frames 103 are fixedly connected to the right side of the top of the workbench 101 , a slanted guide plate 104 is fixedly connected to the top of the support frame 103 , and a plurality of guide wheels 105 are rotatably connected to the top of the guide plate 104 .

[0031] The guide plate 104 is mainly used for guiding the aluminum veneer after polishing. When the aluminum veneer slides along the guide plate 104, it can ensure that the aluminum veneer is smoothly and accurately separated from the processing device. The guide wheel 105 can reduce the friction resistance during the movement of the aluminum veneer, so that the aluminum veneer can move smoothly along the predetermined trajectory. At the same time, it can also play a certain supporting role for the aluminum veneer to prevent deformation caused by its own weight or external force.

[0032] Furthermore, the polishing mechanism 2 includes a correspondingly arranged mounting plate 201, the bottom of the mounting plate 201 is fixedly connected to the top of the workbench 101, a first rotating shaft 202 and a second rotating shaft 203 are rotatably connected between the mounting plates 201, and a first polishing wheel 204 and a second polishing wheel 205 are fixedly connected to the surfaces of the first rotating shaft 202 and the second rotating shaft 203 respectively.

[0033] The surfaces of the first rotating shaft 202 and the second rotating shaft 203 are respectively fixedly connected with the first polishing wheel 204 and the second polishing wheel 205. The first polishing wheel 204 and the second polishing wheel 205 are used for double-sided fine polishing of the aluminum veneer. This equipment can realize the synchronous polishing of the double sides of the aluminum veneer to improve the polishing efficiency. At the same time, through the independent operation of the two wheels, it can better cope with the curved surfaces and flat surfaces of different parts of the aluminum veneer, ensure the uniform polishing effect, and improve the overall quality of the surface treatment of the aluminum veneer.

[0034] Furthermore, one end of the first rotating shaft 202 and the second rotating shaft 203 extend to one side of the mounting plate 201 and are fixedly connected to the first pulley 207 and the second pulley 208 respectively. One end of the first rotating shaft 202 is fixedly connected to the power motor 206, and the power motor 206 is fixedly connected to one side of the mounting plate 201. A belt 209 is connected for transmission between the first pulley 207 and the second pulley 208.

[0035] The power motor 206 is set to directly drive the first rotating shaft 202 to rotate through its own power output shaft, thereby driving the first polishing wheel 204 to rotate. When the first pulley 207 rotates under the drive of the power motor 206, it will transmit power to the second pulley 208 through the belt 209, so that the second rotating shaft 203 rotates accordingly, driving the second polishing wheel 205 to work together. Through this transmission design, the polishing mechanism 2 can ensure that the first polishing wheel 204 and the second polishing wheel 205 run synchronously and at the same speed, thereby achieving the purpose of polishing both sides of the aluminum plate at the same time, which not only improves work efficiency but also ensures the consistency of polishing quality.

[0036] Furthermore, the dust collection mechanism 4 includes a dust collection box 401, the bottom of the dust collection box 401 is fixedly connected to the bottom of the inner wall of the workbench 101, the top of the dust collection box 401 is fixedly connected with a dust collection head 402, and an opening 102 is opened in the center of the top of the workbench 101, and the opening 102 and the dust collection head 402 are mutually clamped.

[0037] The vacuum head 402 is located near the polishing area of ​​the aluminum plate and is responsible for directly sucking the waste generated on the workbench 101. The vacuum head 402 can be aimed at the polishing area to immediately suck the generated dust, debris, etc. into the vacuum box 401, thereby keeping the surface of the workbench 101 clean, reducing environmental pollution, and improving polishing quality and work efficiency.

[0038] Furthermore, a filter hopper 403 is fixedly connected to the top of the inner wall of the dust box 401, a filter plate 404 is slidably connected to the right side of the inside of the dust box 401, a negative pressure pump 405 is fixedly connected to one side of the dust box 401, the bottom of the negative pressure pump 405 is fixedly connected to the bottom of the inner wall of the workbench 101, and a box door 406 is movably connected to the front side of the dust box 401.

[0039] The filter hopper 403 is used to initially intercept and collect larger particles of waste debris to prevent them from entering the negative pressure pump 405 system, protect the pump body from damage, and help extend the service life of the filter. The negative pressure pump 405 is the core component of the vacuum system. It forms negative pressure by sucking air, which causes strong suction to be generated at the vacuum head 402, thereby adsorbing and transporting the waste into the vacuum box 401. A movable door 406 is provided on the front side of the vacuum box 401, which is convenient for operators to regularly open and clean the collected waste and maintain and replace internal components such as the filter hopper 403 and filter plate 404.

[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A surface treatment device for an aluminum plate, comprising a support mechanism (1) and a polishing mechanism (2) arranged at the center of the top thereof, the support mechanism (1) comprising a workbench (101), a limiting mechanism (3) being fixedly connected to the left side of the top of the workbench (101), and a dust collecting mechanism (4) being fixedly connected to the bottom of the inner wall of the workbench (101), characterized in that: The limiting mechanism (3) comprises a positioning plate (301), the bottom of the positioning plate (301) is fixedly connected to the top of the workbench (101), a slot is provided at the center of the interior of the positioning plate (301), and limiting slots (302) are provided on the left and right sides of the inner wall of the slot, a bidirectional threaded rod (303) is rotatably connected inside the slot, one end of the bidirectional threaded rod (303) extends to the outside of the positioning plate (301) and is fixedly connected to a knob, a threaded sleeve (304) is threadedly connected to the front and rear sides of the surface of the bidirectional threaded rod (303), the threaded sleeve (304) is slidably connected to the limiting slot (302), and an abutment member (305) is fixedly connected to the top of the threaded sleeve (304); The abutment member (305) comprises a fixed plate (306), the bottom of the abutment member (305) is fixedly connected to the top of the threaded sleeve (304), a plurality of slide bars (307) are slidably connected to the fixed plate (306), the bottom of the slide bars (307) extends below the fixed plate (306) and is rotatably connected to an abutment wheel (308), the bottom of the abutment wheel (308) is slidably connected to the surface of the aluminum single plate, and a spring (309) is fixedly connected between the fixed plate (306) and the slide bars (307).

2. The surface treatment device for an aluminum single plate according to claim 1, characterized in that: A plurality of support frames (103) are fixedly connected to the right side of the top of the workbench (101), an inclined guide plate (104) is fixedly connected to the top of the support frame (103), and a plurality of guide wheels (105) are rotatably connected to the top of the guide plate (104).

3. The surface treatment device for an aluminum single plate according to claim 1, characterized in that: The polishing mechanism (2) comprises a correspondingly arranged mounting plate (201), the bottom of the mounting plate (201) being fixedly connected to the top of the workbench (101), a first rotating shaft (202) and a second rotating shaft (203) being rotatably connected between the mounting plates (201), and a first polishing wheel (204) and a second polishing wheel (205) being fixedly connected to the surfaces of the first rotating shaft (202) and the second rotating shaft (203), respectively.

4. The surface treatment device for an aluminum single plate according to claim 3 is characterized in that: One end of the first rotating shaft (202) and the second rotating shaft (203) extend to one side of the mounting plate (201) and are respectively fixedly connected to a first pulley (207) and a second pulley (208); one end of the first rotating shaft (202) is fixedly connected to a power motor (206); the power motor (206) is fixedly connected to one side of the mounting plate (201); and a belt (209) is connected between the first pulley (207) and the second pulley (208) for transmission.

5. The surface treatment device for an aluminum single plate according to claim 1, characterized in that: The dust collection mechanism (4) comprises a dust collection box (401), the bottom of the dust collection box (401) is fixedly connected to the bottom of the inner wall of the workbench (101), the top of the dust collection box (401) is fixedly connected to a dust collection head (402), an opening (102) is provided at the centre of the top of the workbench (101), and the opening (102) and the dust collection head (402) are mutually clamped.

6. The surface treatment device for an aluminum single plate according to claim 5, characterized in that: A filter hopper (403) is fixedly connected to the top of the inner wall of the dust box (401), a filter plate (404) is slidably connected to the right side of the inside of the dust box (401), a negative pressure pump (405) is fixedly connected to one side of the dust box (401), the bottom of the negative pressure pump (405) is fixedly connected to the bottom of the inner wall of the workbench (101), and a box door (406) is movably connected to the front side of the dust box (401).

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