Energy-saving and carbon-reducing jean fabric dyeing equipment adopting electrochemical dyeing technology
By designing electrochemical dyeing technology denim fabric energy-saving and carbon-reducing dyeing equipment, the use of components such as dyeing boxes, dye boxes and atomizing spray heads to solve the wrinkle problem during denim dyeing, achieving higher quality dyeing and reducing carbon emissions.
Patent Information
- Application Number
- CN202420646958.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-29
AI Technical Summary
In production, denims require multiple processes during dyeing and the fabric is folded or stacked in the dyeing box, causing wrinkles to affect quality.
An electrochemical dyeing technology denim fabric energy-saving and carbon-reducing dyeing equipment is designed, including dyeing boxes, dye boxes, atomizing spray heads, slide chutes, slide rods, motors and other components. The dye, slide chutes and slide rods are uniformly sprayed through the atomizing spray head. Flat fabrics and motor-driven conveyor rollers are soaked and dried to ensure even dyeing.
It improves the quality and quality of dyeing, simplifies operations, realizes uniform dyeing of fabrics, has high practical value, and reduces carbon emissions.
Smart Images
Figure CN222274935U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of energy-saving dyeing of denim fabrics, and more specifically, particularly relates to energy-saving and carbon-reducing dyeing equipment for denim fabrics using electrochemical dyeing technology. Background Art
[0002] Denim is a thicker yarn-dyed warp twill cotton cloth, with dark warp yarns, usually indigo, and light weft yarns, usually light gray or scoured white yarn. It is also called indigo denim.
[0003] Based on the above, the inventors have found the following problems: current denim needs to go through multiple processes in production, among which the raw fabric needs to be dyed, but now the fabric is generally folded or piled inside a dyeing box, resulting in many wrinkles on the fabric, affecting the quality of the fabric.
[0004] Therefore, in view of this, the existing structure and deficiencies are studied and improved, and an electrochemical dyeing technology denim fabric energy-saving and carbon-reducing dyeing equipment is provided, in order to achieve a more practical purpose. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an energy-saving and carbon-reducing dyeing device for denim fabrics using electrochemical dyeing technology to solve the problems in the current background technology.
[0006] The purpose and effect of the utility model electrochemical dyeing technology denim fabric energy-saving and carbon-reducing dyeing equipment are achieved by the following specific technical means:
[0007] An energy-saving and carbon-reducing dyeing device for denim fabrics using electrochemical dyeing technology comprises a dyeing box, support columns are installed at the four corners of the bottom of the dyeing box, a smoke hood is installed on the top of the dyeing box, and a dyeing chamber is arranged inside the dyeing box, dye boxes are installed on both sides of the outside of the dyeing box, and a feeding pipe is arranged on one side of the top of a pair of the dye boxes, a first conveying pipe is connected to one side of a pair of the dye boxes, and one end of the pair of the first conveying pipes passes through the dyeing box and extends to the inside of the dyeing chamber, a dyeing mechanism is arranged on one side of the pair of the first conveying pipes, and the dyeing mechanism comprises a plurality of atomizing nozzles, a pair of slide grooves are arranged on both sides of the inside of the dyeing chamber, and slide rods are vertically installed inside the two pairs of the slide grooves, sliders are sleeved on the outsides of the two pairs of the slide rods, and a lifting mechanism is arranged between the two pairs of the sliders, and the lifting mechanism comprises a pair of worm gears.
[0008] Furthermore, a plurality of second conveying pipes are connected to one side of a pair of the first conveying pipes at equal distances, and one end of the plurality of the second conveying pipes passes through the dyeing box and is connected to an atomizing nozzle.
[0009] Furthermore, a deodorizing box is installed on the top of the smoke hood, and a chamber is provided inside the deodorizing box, and a plurality of activated carbon particles are provided inside the chamber. A smoke exhaust pipe is connected to the top of the deodorizing box, and the smoke exhaust pipe and the chamber are connected to each other.
[0010] Furthermore, worms are installed on both sides of the interior of the dyeing chamber, and one end of a pair of worms is sleeved with a synchronous wheel, and a synchronous belt is meshed between the pair of synchronous wheels.
[0011] Furthermore, a motor is installed on one side of the outside of the dyeing box, and the output end of the motor is connected to one of the worm gears, and worm wheels are provided on both sides of the inside of the dyeing chamber through rod sleeves, and the worm and worm wheel are meshed with each other.
[0012] Furthermore, one side of a pair of the sliders is connected with a rack, and the pair of worm gears are meshed with the pair of racks, and the top of the pair of racks and one side of the pair of sliders are installed with a connecting block.
[0013] Furthermore, a rotating rod is connected between the two pairs of connection blocks, and a pair of rotating rods are sleeved with a conveying roller on the outside, and a pressing block is attached to the outside of the pair of conveying rollers.
[0014] Furthermore, a pair of grooves are provided on both sides of the inner part of a pair of conveying rollers, and connecting rods are installed inside the pair of grooves. The outer part of the connecting rod is connected to a spring, and one end of the spring is connected to the pressure block.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. This electrochemical dyeing technology energy-saving and carbon-reducing dyeing equipment for denim fabrics is equipped with a dye box, a first conveying pipe, a second conveying pipe, an atomizing nozzle, a deodorizing box and a smoke exhaust pipe. When the fabric needs to be dyed, the dye is added to the inside of the dye box through the feed pipe, and then a pair of pumps are started to drive the pump to transport the dye, and the dye is atomized through the atomizing nozzle and sprayed on the fabric more evenly. After that, the dye is fully accumulated in the dyeing chamber, and then the fabric is placed in the dyeing chamber for immersion dyeing, thereby improving the quality of dyeing;
[0017] 2. The energy-saving and carbon-reducing dyeing equipment for denim fabrics using electrochemical dyeing technology uses a slide, a slide bar, a slider, a rack, a motor, a worm, a worm wheel, a conveying roller, a spring and a pressure block. When dyeing the cloth, the user pulls the pressure block to place one end of the cloth on the outside of the conveying roller, and then fixes the cloth by the pressure block to flatten the cloth. Then, the motor is started to drive one of the worms and the synchronous wheel to rotate, and a pair of worms are driven to rotate simultaneously through the synchronous belt. When the worm rotates, the worm wheel is driven to rotate, and the pair of worm wheels are meshed with the rack. When the worm wheel rotates, the rack and the slider are driven to move on the slide bar, and the pair of conveying rollers and the cloth are driven to move up and down, and the cloth is placed in the dye for dyeing. After the dyeing is completed, the rack and the slider move upward, which is convenient for taking the cloth out of the dye for drying and taking. The utility model has a simple and reasonable structure, a novel design, and a simple and convenient operation. It can effectively dye the cloth evenly and improve the quality of dyeing, and has a high practical value. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic diagram of the utility model.
[0019] Figure 2 It is a three-dimensional unfolding schematic diagram of the utility model.
[0020] Figure 3 It is a three-dimensional schematic diagram of the conveying roller of the utility model.
[0021] Figure 4 The utility model Figure 3 A magnified schematic diagram of the structure in the middle.
[0022] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0023] 1001, dyeing box; 1002, supporting column; 1003, smoke hood; 1004, dyeing chamber; 2001, dye box; 2002, first conveying pipe; 2003, second conveying pipe; 2004, atomizing nozzle; 2005, deodorizing box; 2006, exhaust pipe; 3001, slide; 3002, slide bar; 3003, slider; 3004, motor; 3005, worm; 3006, synchronous wheel; 3007, synchronous belt; 3008, worm wheel; 3009, rack; 3010, connecting block; 3011, rotating rod; 3012, conveying roller; 3013, groove; 3014, connecting rod; 3015, spring; 3016, pressing block. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0025] Example:
[0026] As attached Figure 1 To Attachment Figure 4 As shown:
[0027] The utility model provides an energy-saving and carbon-reducing dyeing device for denim fabrics using electrochemical dyeing technology, comprising a dyeing box 1001, support columns 1002 are installed at the four corners of the bottom of the dyeing box 1001, a smoke hood 1003 is installed on the top of the dyeing box 1001, and a dyeing chamber 1004 is arranged inside the dyeing box 1001, dye boxes 2001 are installed on both sides of the outside of the dyeing box 1001, and a pair of tops of the dye boxes 2001 are provided with a feeding pipe, a pair of the dye boxes 2001 are connected to one side of the first conveying pipe 2002, and a pair of the first One end of the delivery pipe 2002 passes through the dyeing box 1001 and extends to the interior of the dyeing chamber 1004. A dyeing mechanism is provided on one side of a pair of the first delivery pipes 2002, and the dyeing mechanism includes a plurality of atomizing nozzles 2004. A pair of slide grooves 3001 are provided on both sides of the interior of the dyeing chamber 1004, and slide rods 3002 are vertically installed inside the two pairs of the slide grooves 3001. Slide blocks 3003 are sleeved on the outside of the two pairs of the slide bars 3002, and a lifting mechanism is provided between the two pairs of the slide blocks 3003, and the lifting mechanism includes a pair of worm gears 3005.
[0028] Among them, a pair of first conveying pipes 2002 are connected to one side with a plurality of second conveying pipes 2003 at equal distances, and one end of the plurality of second conveying pipes 2003 passes through the dyeing box 1001 and is connected to an atomizing nozzle 2004. By installing the plurality of atomizing nozzles 2004, it is convenient to spray dye evenly on the fabric.
[0029] Among them, a deodorizing box 2005 is installed on the top of the smoke hood 1003, and a chamber is provided inside the deodorizing box 2005, and a plurality of activated carbon particles are provided inside the chamber. A smoke exhaust pipe 2006 is connected to the top of the deodorizing box 2005, and the smoke exhaust pipe 2006 is connected to the chamber. By installing the deodorizing box 2005, the smoke generated during atomization floats into the interior of the deodorizing box 2005, and then the pungent smell in the smoke is removed by the plurality of activated carbons.
[0030] Among them, worm gears 3005 are installed on both sides of the interior of the dyeing chamber 1004, and one end of a pair of worm gears 3005 is sleeved with a synchronous wheel 3006, and a synchronous belt 3007 is meshed between the pair of synchronous wheels 3006. By installing a pair of worm gears 3005, it is convenient to drive a pair of worm wheels 3008 to rotate simultaneously.
[0031] Among them, a motor 3004 is installed on one side of the outside of the dyeing box 1001, and the output end of the motor 3004 is transmission-connected to one of the worm gears 3005, and worm wheels 3008 are provided on both sides of the inside of the dyeing chamber 1004 through rod sleeves, and the worm gear 3005 and the worm wheel 3008 are meshed with each other.
[0032] Among them, one side of a pair of sliders 3003 is connected with a rack 3009, and a pair of worm wheels 3008 are meshed with a pair of racks 3009, and a connecting block 3010 is installed on the top of a pair of racks 3009 and one side of a pair of sliders 3003. By installing the rack 3009, when the worm wheel 3008 rotates, the rack 3009 can drive a pair of conveying rollers 3012 to move up and down.
[0033] Among them, the two pairs of connecting blocks 3010 are connected with a rotating rod 3011, and the outer side of a pair of the rotating rods 3011 is provided with a conveying roller 3012, and the outer side of a pair of the conveying rollers 3012 is attached with a pressing block 3016. By installing the pressing block 3016, it is convenient to fix the two ends of the cloth, so as to flatten the cloth.
[0034] Among them, a pair of grooves 3013 are provided on both sides of the inside of a pair of conveying rollers 3012, and a connecting rod 3014 is installed inside the pair of grooves 3013. The outside of the connecting rod 3014 is connected to a spring 3015, and one end of the spring 3015 is interconnected with the pressure block 3016.
[0035] The specific usage and function of this embodiment are as follows:
[0036] When using this product, first check whether the connection of the product is tight. After ensuring that it is intact, when dyeing the cloth, the user pulls the pressing block 3016 to place one end of the cloth on the outside of the conveying roller 3012, and then fixes the cloth through the pressing block 3016 to facilitate flattening the cloth, and adds the dye to the inside of the dye box 2001 through the feeding pipe, and then starts a pair of pumps to drive the pumps to transport the dye, and atomizes the dye through a plurality of atomizing nozzles 2004 to spray it more evenly on the cloth. The smoke generated during atomization floats into the interior of the deodorizing box 2005, and then the pungent smell in the smoke is removed by a plurality of activated carbons, and then discharged through the exhaust pipe 2006. After that, the dye is in the dyeing chamber. The internal storage is full, and then the motor 3004 is started, so that the motor 3004 drives one of the worms 3005 and the synchronous wheel 3006 to rotate, and drives a pair of worms 3005 to rotate simultaneously through the synchronous belt 3007. When the worm 3005 rotates, it drives the worm wheel 3008 to rotate, and the pair of worm wheels 3008 are meshed with the rack 3009. When the worm wheel 3008 rotates, it drives the rack 3009 and the slider 3003 to move on the slide bar 3002, and drives a pair of conveying rollers 3012 and the cloth to move up and down, and the cloth is placed in the dye for dyeing. After the dyeing is completed, the rack 3009 and the slider 3003 move upward to facilitate the cloth to be taken out of the dye for drying and taking.
[0037] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. An energy-saving and carbon-reducing dyeing equipment for denim fabrics using electrochemical dyeing technology, characterized in that: The invention comprises a dyeing box (1001), wherein the four corners of the bottom of the dyeing box (1001) are all equipped with support columns (1002), the top of the dyeing box (1001) is equipped with a smoke hood (1003), and the interior of the dyeing box (1001) is provided with a dyeing chamber (1004), dyeing boxes (2001) are installed on both sides of the outside of the dyeing box (1001), and a pair of the dyeing boxes (2001) are each provided with a feeding pipe on one side of the top, and a pair of the dyeing boxes (2001) are each connected to a first conveying pipe (2002) on one side, and one end of the pair of the first conveying pipes (2002) passes through the dyeing chamber (1004). The color box (1001) extends to the interior of the dyeing chamber (1004), a pair of the first conveying pipes (2002) are each provided with a dyeing mechanism on one side, and the dyeing mechanism includes a plurality of atomizing nozzles (2004), a pair of slide grooves (3001) are each provided on both sides of the interior of the dyeing chamber (1004), and slide bars (3002) are vertically installed inside the two pairs of the slide grooves (3001), sliders (3003) are each sleeved on the exterior of the two pairs of the slide bars (3002), and a lifting mechanism is provided between the two pairs of the sliders (3003), and the lifting mechanism includes a pair of worm gears (3005).
2. The electrochemical dyeing technology energy-saving and carbon-reducing dyeing equipment for denim fabrics as claimed in claim 1, characterized in that: A plurality of second conveying pipes (2003) are connected to one side of a pair of the first conveying pipes (2002) at equal distances, and one end of each of the plurality of second conveying pipes (2003) passes through the dyeing box (1001) and is connected to an atomizing nozzle (2004).
3. The electrochemical dyeing technology energy-saving and carbon-reducing dyeing equipment for denim fabrics as claimed in claim 1, characterized in that: A deodorizing box (2005) is installed on the top of the smoke hood (1003), and a chamber is provided inside the deodorizing box (2005), and a plurality of activated carbon particles are provided inside the chamber. A smoke exhaust pipe (2006) is connected to the top of the deodorizing box (2005), and the smoke exhaust pipe (2006) is connected to the chamber.
4. The electrochemical dyeing technology denim fabric energy-saving and carbon-reducing dyeing equipment as claimed in claim 1, characterized in that: Worm gears (3005) are installed on both sides of the interior of the dyeing chamber (1004), and one end of a pair of worm gears (3005) is sleeved with a synchronous wheel (3006), and a synchronous belt (3007) is meshed between the pair of synchronous wheels (3006).
5. The electrochemical dyeing technology energy-saving and carbon-reducing dyeing equipment for denim fabrics as claimed in claim 4, characterized in that: A motor (3004) is installed on one side of the outside of the dyeing box (1001), and the output end of the motor (3004) is drivingly connected to one of the worms (3005), and worm wheels (3008) are provided on both sides of the inside of the dyeing chamber (1004) through rod sleeves, and the worm (3005) and the worm wheel (3008) are meshed with each other.
6. The electrochemical dyeing technology energy-saving and carbon-reducing dyeing equipment for denim fabrics as claimed in claim 5, characterized in that: One side of a pair of the sliders (3003) is connected to a rack (3009), and a pair of the worm gears (3008) are meshed with a pair of the racks (3009), and a connecting block (3010) is installed on the top of the pair of the racks (3009) and one side of the pair of the sliders (3003).
7. The electrochemical dyeing technology energy-saving and carbon-reducing dyeing equipment for denim fabrics as claimed in claim 6, characterized in that: A rotating rod (3011) is connected between the two pairs of connecting blocks (3010), and a conveying roller (3012) is sleeved on the outside of the pair of rotating rods (3011), and a pressing block (3016) is attached to the outside of the pair of conveying rollers (3012).
8. The electrochemical dyeing technology energy-saving and carbon-reducing dyeing equipment for denim fabrics as claimed in claim 7, characterized in that: A pair of grooves (3013) are provided on both sides of the inside of the pair of conveying rollers (3012), and a connecting rod (3014) is installed inside the pair of grooves (3013), and the outside of the connecting rod (3014) is connected to a spring (3015), and one end of the spring (3015) is connected to the pressing block (3016).