Formaldehyde production line tail gas incineration device
The formaldehyde production line tail gas incineration device with a three-way valve assembly facilitates continuous operation by controlling exhaust gas flow and filter replacement, addressing the inefficiencies of traditional systems.
Patent Information
- Application Number
- CN202420879255.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Traditional formaldehyde production line exhaust gas incineration devices require shutdowns for filter element replacement, leading to reduced production efficiency and significant losses.
A formaldehyde production line tail gas incineration device with a three-way valve assembly and convenient operating mechanism, allowing control of exhaust gas flow direction and filter replacement without shutting down the system.
Enables continuous operation by simplifying the control of exhaust gas flow and filter maintenance, reducing production losses and enhancing operational safety and efficiency.
Smart Images

Figure CN222297945U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of incineration devices, and specifically relates to an exhaust gas incineration device for a formaldehyde production line. Background Art
[0002] The formaldehyde production line tail gas incineration device is a device used to treat and reduce the emission of harmful substances in the tail gas generated during the formaldehyde production process. The formaldehyde production process will release volatile organic compounds (VOCs) and other harmful gases including formaldehyde. If these tail gases are directly discharged into the atmosphere, they will have a serious impact on the environment and human health. The basic principle of the incineration device is to use high-temperature combustion to convert harmful substances in the tail gas into relatively harmless substances (such as carbon dioxide and water). This process is usually carried out in a high-temperature furnace, and the temperature can reach 850°C to 1200°C, which is enough to ensure that most of the harmful gases are completely decomposed.
[0003] After the exhaust gas is burned at high temperature, it is further processed by a purification system to ensure that the gas discharged into the atmosphere meets environmental protection standards. Traditional purification systems usually need to be shut down when replacing filter elements, which means that production activities must be suspended, resulting in reduced production efficiency. Even a short shutdown can result in significant production losses. Therefore, a formaldehyde production line exhaust gas incineration device is needed to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a formaldehyde production line tail gas incineration device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a formaldehyde production line tail gas incineration device, comprising a combustion device body, a three-way valve assembly is arranged on one side of the combustion device body, the three-way valve assembly comprises a three-way valve body and a first handle, the front and back sides of the three-way valve body are fixedly connected with a first conduit, a shell assembly is arranged on the other side of the three-way valve body, the shell assembly comprises a protective shell and a limit ring, a filter assembly is arranged above the protective shell, the filter assembly comprises a top cover and a third handle, the top cover is threadedly connected to the upper surface of the protective shell, a support rod is fixedly connected to the lower surface of the top cover, a filter screen is fixedly connected to the lower surface of the support rod, the filter screen is overlapped on the upper surface of the limit ring, a second conduit is fixedly connected to the side of the protective shell, a support block is arranged on one side of the protective shell, a second exhaust pipe is fixedly connected to the upper surface of the support block, the other end of the second conduit is fixedly connected to the second exhaust pipe, a valve assembly is arranged outside the second conduit, and the valve assembly comprises a valve body and a second handle.
[0006] By providing a three-way valve body, a first handle, a valve body, a second handle, a first conduit and a second conduit, a convenient operating mechanism is designed, and the user can control the flow direction of the exhaust gas and the replacement of the filter component by operating the first handle and the second handle. The operation is simple, the convenience and safety of the operation are improved, and the production loss caused by short-term shutdown is avoided.
[0007] As a preferred embodiment, a first exhaust pipe is fixedly connected to a side surface of the three-way valve body, and the other end of the first exhaust pipe is fixedly connected to a side surface of the combustion device body.
[0008] By setting the first exhaust pipe, the exhaust gas is guided to the three-way valve body to control the flow direction of the exhaust gas.
[0009] As a preferred implementation, the valve body is fixedly connected to the outside of the second conduit, and the second handle is rotatably connected to the upper surface of the valve body.
[0010] The second handle is provided to control the switch of the valve body.
[0011] As a preferred embodiment, the first handle is fixedly connected to the side of the three-way valve body, and the number of the housing assembly, the filter assembly, the second conduit and the valve assembly are two and they are symmetrically arranged front to back.
[0012] By setting the first handle, the three-way valve body is controlled to control the flow direction of the exhaust gas.
[0013] As a preferred implementation, the limiting ring is fixedly connected to the inside of the protective shell, and the third handle is fixedly connected to the upper surface of the top cover.
[0014] The third handle is provided to facilitate operators to replace or maintain the filter assembly.
[0015] As a preferred embodiment, the interior of the filter screen is filled with adsorption material, and the number of the support rods is multiple and distributed in a ring array.
[0016] The filter screen is supported by providing support rods.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] The utility model is provided with a three-way valve body, a first handle, a valve body, a second handle, a first conduit and a second conduit, and designs a convenient operating mechanism. The user can control the flow direction of the exhaust gas and the replacement of the filter assembly by operating the first handle and the second handle. The operation is simple, the convenience and safety of the operation are improved, and the production loss caused by a short shutdown is avoided.
[0019] The utility model is provided with a top cover, a third handle, a filter, a support rod and an adsorption material. The filter and the adsorption material in the filter assembly can effectively remove particulate matter and harmful substances in the exhaust gas, further purify the exhaust gas, and reduce the harm to the environment and human health. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0021] Figure 2 It is a schematic diagram of the structure of the utility model in a three-dimensional top view;
[0022] Figure 3 It is a schematic diagram of a partially sectional structure of the utility model in a front view.
[0023] In the figure: 1. combustion device body; 2. first exhaust pipe; 3. three-way valve assembly; 31. three-way valve body; 32. first handle; 4. outer shell assembly; 41. protective shell; 42. limit ring; 5. filter assembly; 51. top cover; 52. third handle; 53. filter screen; 54. support rod; 55. adsorption material; 6. first conduit; 7. second conduit; 8. valve assembly; 81. valve body; 82. second handle; 9. second exhaust pipe; 10. support block. DETAILED DESCRIPTION
[0024] The utility model is further described below in conjunction with embodiments.
[0025] The following examples are used to illustrate the present invention, but cannot be used to limit the scope of protection of the present invention. The conditions in the examples can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.
[0026] See also Figure 1-3The utility model provides a formaldehyde production line tail gas incineration device, including a combustion device body 1, a three-way valve assembly 3 is arranged on one side of the combustion device body 1, the three-way valve assembly 3 includes a three-way valve body 31 and a first handle 32, the front and back of the three-way valve body 31 are fixedly connected with a first conduit 6, the other side of the three-way valve body 31 is provided with a shell assembly 4, the shell assembly 4 includes a protective shell 41 and a limiting ring 42, a filter assembly 5 is arranged above the protective shell 41, the filter assembly 5 includes a top cover 51 and a third handle 52, the top cover 51 is screwed The groove is connected to the upper surface of the protective shell 41, the lower surface of the top cover 51 is fixedly connected to the support rod 54, the lower surface of the support rod 54 is fixedly connected to the filter screen 53, the filter screen 53 is overlapped on the upper surface of the limit ring 42, the side of the protective shell 41 is fixedly connected to the second conduit 7, a support block 10 is provided on one side of the protective shell 41, the upper surface of the support block 10 is fixedly connected to the second exhaust pipe 9, the other end of the second conduit 7 is fixedly connected to the second exhaust pipe 9, and a valve assembly 8 is provided outside the second conduit 7, the valve assembly 8 includes a valve body 81 and a second handle 82.
[0027] A first exhaust pipe 2 is fixedly connected to the side of the three-way valve body 31, and the other end of the first exhaust pipe 2 is fixedly connected to the side of the combustion device body 1. By setting the first exhaust pipe 2, the exhaust gas is guided to the three-way valve body 31 to control the flow direction of the exhaust gas. The valve body 81 is fixedly connected to the outside of the second conduit 7, and the second handle 82 is rotatably connected to the upper surface of the valve body 81. The second handle 82 is set to control the switch of the valve body 81. The first handle 32 is fixedly connected to the side of the three-way valve body 31. The number of the housing component 4, the filter component 5, the second conduit 7 and the valve component 8 are all two and are symmetrically arranged front and back. By setting the first handle 32, the three-way valve body 31 is controlled to control the flow direction of the exhaust gas.
[0028] The limiting ring 42 is fixedly connected to the inside of the protective shell 41, and the third handle 52 is fixedly connected to the upper surface of the top cover 51. By setting the third handle 52, it is convenient for the operator to replace or maintain the filter assembly 5. The inside of the filter screen 53 is filled with adsorption material 55. The number of support rods 54 is multiple and distributed in a circular array. By setting the support rods 54, support is provided for the filter screen 53.
[0029] The working principle and use process of this utility model:
[0030] The exhaust gas is transported to the combustion device body 1 through a pipeline, and the exhaust gas after combustion is transported to the three-way valve body 31 through the first exhaust pipe 2. When the flow direction needs to be adjusted, the first handle 32 in the three-way valve assembly 3 is operated to control the flow direction of the exhaust gas so that it enters the first conduit 6 located in the front and passes through the filter assembly 5. The adsorption material 55 in the filter assembly 5 can effectively remove particulate matter and harmful substances in the exhaust gas. The filtered exhaust gas is transported to the second exhaust pipe 9 through the second conduit 7. When the filter assembly 5 needs to be replaced, the second handle 82 at the rear is opened, and the first handle 32 in the three-way valve assembly 3 is operated to control the flow direction of the exhaust gas so that it enters the first conduit 6 located in the rear. The second handle 82 at the front is closed, and the filter assembly 5 at the front can be replaced. There is no need to shut down the combustion device body 1 for maintenance.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A formaldehyde production line tail gas incineration device, comprising a combustion device body (1), characterized in that: A three-way valve assembly (3) is arranged on one side of the combustion device body (1), the three-way valve assembly (3) comprising a three-way valve body (31) and a first handle (32), the front and back sides of the three-way valve body (31) are fixedly connected to a first conduit (6), a housing assembly (4) is arranged on the other side of the three-way valve body (31), the housing assembly (4) comprising a protective shell (41) and a limiting ring (42), a filter assembly (5) is arranged above the protective shell (41), the filter assembly (5) comprising a top cover (51) and a third handle (52), the top cover (51) is threadedly connected to the upper surface of the protective shell (41), the top cover (51) is threadedly connected to the upper surface of the protective shell (41), and the top cover (51) is threadedly connected to the upper surface of the protective shell (41). The lower surface of the cover (51) is fixedly connected to a support rod (54), the lower surface of the support rod (54) is fixedly connected to a filter screen (53), the filter screen (53) is overlapped on the upper surface of the limiting ring (42), the side of the protective shell (41) is fixedly connected to a second conduit (7), one side of the protective shell (41) is provided with a support block (10), the upper surface of the support block (10) is fixedly connected to a second exhaust pipe (9), the other end of the second conduit (7) is fixedly connected to the second exhaust pipe (9), and a valve assembly (8) is arranged outside the second conduit (7), and the valve assembly (8) comprises a valve body (81) and a second handle (82).
2. A formaldehyde production line tail gas incineration device according to claim 1, characterized in that: A first exhaust pipe (2) is fixedly connected to the side of the three-way valve body (31), and the other end of the first exhaust pipe (2) is fixedly connected to the side of the combustion device body (1).
3. A formaldehyde production line tail gas incineration device according to claim 1, characterized in that: The valve body (81) is fixedly connected to the outside of the second conduit (7), and the second handle (82) is rotatably connected to the upper surface of the valve body (81).
4. A formaldehyde production line tail gas incineration device according to claim 3, characterized in that: The first handle (32) is fixedly connected to the side of the three-way valve body (31), and the housing assembly (4), the filter assembly (5), the second conduit (7) and the valve assembly (8) are each provided in two pieces and are arranged symmetrically in front and back.
5. A formaldehyde production line tail gas incineration device according to claim 1, characterized in that: The limiting ring (42) is fixedly connected to the inside of the protective shell (41), and the third handle (52) is fixedly connected to the upper surface of the top cover (51).
6. A formaldehyde production line tail gas incineration device according to claim 5, characterized in that: The interior of the filter screen (53) is filled with adsorption material (55), and the number of the support rods (54) is multiple and distributed in a ring array.