Motor coil cutting device
By designing the rotary support and the clamping part, the uneven cutting problem caused by the separation of the coil lead-out end before cutting is solved, and neat cutting of the coil lead-out end is achieved, which improves the neat cutting of the coil lead-out end.
Patent Information
- Application Number
- CN202421035193.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-13
AI Technical Summary
During the motor manufacturing process, the lead ends of multiple coils are separated due to flexibility before cutting, resulting in uneven cutting problems.
A motor coil cutting device is designed, including a rotary support, a clamping part and a cutting part. The core and coil lead-out end are driven by the rotary support. The coupling of the clamping part and the cutting part can be used to sort out and neatly cut the coil lead-out. end.
It effectively improves the neatness of the coil lead-out ends, ensures the uniformity of the multiple coil lead-out ends after cutting, and solves the problem of uneven cutting.
Smart Images

Figure CN222301603U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of motor manufacturing, and in particular relates to a motor coil cutting device. Background Art
[0002] After the stator coil is wound, the lead ends of multiple coils will be concentrated at one place, and then fixed with wiring terminals for later connection. Before connection, in order to ensure that the lead ends of multiple coils are firmly connected to the wiring terminals, the lead ends of multiple coils need to be cut to the same height. However, since the coil has a certain degree of flexibility, the lead ends of multiple coils will be separated when concentrated, resulting in uneven cutting. In order to solve this problem, a motor coil cutting device is proposed. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art.
[0004] To this end, the utility model provides a motor coil cutting device, which has the advantages of combing the coil lead-out ends and improving the cutting uniformity.
[0005] According to the embodiment of the utility model, the motor coil cutting device includes: a support, a clamping part and a cutting part; the support has a rotation function, the support is used to place the iron core, and drive the iron core to rotate along the central axis of the iron core, the clamping part is located on one side of the support, the clamping part is used to limit the position of the coil lead end and comb the coil lead end, the cutting part is located above the clamping part, and the cutting part is used to cut the combed coil lead end.
[0006] According to one embodiment of the utility model, the clamping part includes: a column and a fixed plate; the column is arranged on one side of the support, the fixed plate is slidably connected to the column, the fixed plate moves back and forth linearly along the axial direction of the iron core, a fixed block and a moving block are provided on the fixed plate, the fixed block and the moving block are arranged opposite to each other, the moving block is slidably connected to the fixed plate, and the moving block moves back and forth linearly along the radial direction of the iron core to approach or move away from the fixed block.
[0007] According to one embodiment of the utility model, a first groove is formed on the side of the fixed block facing the moving block, and the first groove runs through the upper and lower surfaces of the fixed block. A second groove is formed on the side of the moving block facing the fixed block, and the second groove runs through the upper and lower surfaces of the moving block.
[0008] According to one embodiment of the utility model, the cutting part includes a cutter and a stopper, the cutter and the stopper are arranged relative to each other, the cutter and the stopper are respectively located on both sides of the coil lead-out end, and the stopper is used to support the coil lead-out end to cooperate with the cutter to apply force to the coil lead-out end.
[0009] According to an embodiment of the utility model, the block includes two baffles, and the two baffles are arranged at an interval. After the cutter cuts the lead-out end of the coil, the cutter is located between the two baffles.
[0010] According to one embodiment of the utility model, a mounting plate is provided on the top of the column, two mounting blocks are provided on one side of the mounting plate, the two mounting blocks are arranged at intervals, the gap between the two mounting blocks is not less than the maximum gap between the fixed block and the movable block, and the cutter and the stopper are respectively installed on the two mounting blocks.
[0011] According to an embodiment of the utility model, the cutter and the stopper are slidably connected to the two mounting blocks respectively.
[0012] According to one embodiment of the utility model, a first protrusion is formed on the side of the cutter facing the movable block, and a second protrusion is formed on the side of the movable block facing the cutter. After the fixed plate drives the movable block to move upward, the second protrusion and the first protrusion move along the radial direction of the iron core, and the second protrusion is used to push the first protrusion to approach the stop block.
[0013] According to one embodiment of the utility model, the cutter is connected to a transmission unit, and the transmission unit includes a first rack, a second rack and a gear, the first rack is fixed to one side of the cutter, the second rack is fixed to one side of the stopper, the gear is rotatably connected to the mounting plate, the first rack and the second rack are arranged opposite to each other, the gear is located between the first rack and the second rack, and the gear is meshed with the first rack and the second rack for transmission.
[0014] The beneficial effect of the utility model is that the utility model adopts a clamping part set on one side of the support, and the support has a rotation function, thereby realizing the support of the iron core and adjusting the position of the coil lead-out end on the iron core, so that multiple coil lead-out ends can reach the inside of the clamping part from one side of the clamping part by rotation, and the initial position of the clamping part can be located close to the position of the iron core, which is convenient for the clamping part to comb the coil lead-out ends later, and the clamping part is used to comb the multiple coil lead-out ends, thereby improving the neatness of the multiple coil lead-out ends after cutting.
[0015] Other features and advantages of the present invention will be set forth in the following description, and in part will become apparent from the description, or may be understood by implementing the present invention.
[0016] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments of the present invention, in which:
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a bottom view schematic diagram of the overall structure of the utility model;
[0020] Figure 3 It is an enlarged schematic diagram of area A of the utility model;
[0021] Reference numerals:
[0022] 1. Support; 21. Post; 22. Fixed plate; 23. Fixed block; 231. First groove; 24. Moving block; 241. Second groove; 242. Second protrusion; 31. Cutter; 311. First protrusion; 32. Stopper; 41. Mounting plate; 42. Mounting block; 51. First rack; 52. Second rack; 53. Gear. DETAILED DESCRIPTION
[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0024] In the description of the present utility model, it is necessary to understand that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] The motor coil cutting device according to the embodiment of the utility model will be described in detail below with reference to the accompanying drawings.
[0027] like Figure 1-Figure 3 As shown, the motor coil cutting device according to the embodiment of the utility model includes: a support 1, a clamping part and a cutting part; the support 1 has a rotation function, the support 1 is used to place the iron core, and drive the iron core to rotate along the central axis of the iron core, the clamping part is located on one side of the support 1, the clamping part is used to limit the position of the coil lead-out end, and comb the coil lead-out end, the cutting part is located above the clamping part, and the cutting part is used to cut the combed coil lead-out end.
[0028] In this embodiment, the initial state of the clamping part is above the iron core and close to the iron core. The iron core is placed on the support 1, and then the support 1 is rotated to rotate the multiple coil lead ends on the iron core into the clamping part, and then the clamping part is controlled to limit the position of the coil lead ends. At this time, the clamping part is moved upward. Under the limitation of the clamping part, the gradually upward moving clamping part allows the partially bent coil lead ends to be combed. When the clamping part reaches a certain position, the cutting part is controlled to synchronously cut the multiple coil lead ends to achieve neat cutting of the coil lead ends; the rotating support 1 is used to support the iron core, and the position of the coil lead ends on the iron core is adjusted, so that the multiple coil lead ends can reach the clamping part from one side of the clamping part by rotation, so that the initial position of the clamping part can be located close to the iron core, which is convenient for the clamping part to comb the coil lead ends later. The clamping part is used to comb the multiple coil lead ends, which improves the neatness of the multiple coil lead ends after cutting.
[0029] The clamping part includes: a column 21 and a fixed plate 22; the column 21 is arranged on one side of the support 1, the fixed plate 22 is slidably connected to the column 21, the fixed plate 22 moves back and forth linearly along the axial direction of the iron core, and a fixed block 23 and a moving block 24 are provided on the fixed plate 22, the fixed block 23 and the moving block 24 are arranged opposite to each other, the moving block 24 is slidably connected to the fixed plate 22, and the moving block 24 moves back and forth linearly along the radial direction of the iron core to approach or move away from the fixed block 23.
[0030] A first groove 231 is formed on the side of the fixed block 23 facing the movable block 24, and the first groove 231 passes through the upper and lower surfaces of the fixed block 23. A second groove 241 is formed on the side of the movable block 24 facing the fixed block 23, and the second groove 241 passes through the upper and lower surfaces of the movable block 24. The first groove 231 and the second groove 241 are arranged opposite to each other, and the space between the first groove 231 and the second groove 241 is located on the moving path of multiple coil lead-out ends.
[0031] In this embodiment, a first slide module is provided on the column 21, and the fixed plate 22 is fixed on the output end of the first slide module. The first slide module is used to drive the fixed plate 22 to move up and down. The fixed plate 22 is located on one side of the fixed block 23 and the moving block 24. That is, the other side of the fixed block 23 and the moving block 24 is open, so that when the iron core rotates, multiple coil lead ends enter the first groove 231 and the second groove 241 from the other side of the fixed block 23 and the moving block 24. A second slide module is provided on the fixed plate 22, and the moving block 24 is fixed on the output end of the second slide module. The second slide module is used to drive the moving block 24 to approach or move away from the fixed block 23. ; The second slide module can drive the moving block 24 to be located at the initial station, the first station and the second station. At the initial station, the clamping part is located close to the iron core. At this time, the distance between the first groove 231 and the second groove 241 is the largest, so that multiple coil lead ends can enter; at the first station, there is a large gap between the first groove 231 and the second groove 241. At this time, during the upward movement of the clamping part, it provides expansion space for the bent coil lead ends and reduces the wear on the surface of the coil lead ends; at the second station, the gap between the first groove 231 and the second groove 241 is smaller, so as to concentrate multiple coil lead ends and facilitate subsequent cutting operations.
[0032] Furthermore, the first groove 231 and the second groove 241 are both arcs, and the cross section of the moving block 24 is a C-shaped structure, so that when in the second working position, the moving block 24 is partially embedded in the first groove 231 to reduce the space between the first groove 231 and the second groove 241.
[0033] The cutting part includes a cutter 31 and a stopper 32, which are arranged opposite to each other and are respectively located on both sides of the coil lead-out end. The stopper 32 is used to resist the coil lead-out end to cooperate with the cutter 31 to apply force to the coil lead-out end.
[0034] The stopper 32 includes two baffles, which are arranged at an interval. After the cutter 31 cuts the lead-out end of the coil, the cutter 31 is located between the two baffles.
[0035] In this embodiment, two baffles are used to apply a force relative to the cutter 31 to the coil lead-out ends, so that during the cutting process, the cutting position of the cutter 31 is perpendicular to the cutter 31, which facilitates the application of force by the cutter 31 and makes the cuts of multiple coil lead-out ends flush.
[0036] A mounting plate 41 is provided on the top of the column 21, and two mounting blocks 42 are provided on one side of the mounting plate 41. The two mounting blocks 42 are arranged at intervals, and the gap between the two mounting blocks 42 is not less than the maximum gap between the fixed block 23 and the movable block 24 to avoid interference with the lead-out ends of multiple coils. The cutter 31 and the stopper 32 are respectively installed on the two mounting blocks 42; the cutter 31 and the stopper 32 are respectively slidably connected to the two mounting blocks 42.
[0037] The cutter 31 is connected to a transmission unit, which includes a first rack 51, a second rack 52 and a gear 53. The first rack 51 is fixed to one side of the cutter 31, the second rack 52 is fixed to one side of the stopper 32, and the gear 53 is rotatably connected to the mounting plate 41. The first rack 51 and the second rack 52 are arranged opposite to each other, and the gear 53 is located between the first rack 51 and the second rack 52. The gear 53 is meshed with the first rack 51 and the second rack 52 for transmission.
[0038] In this embodiment, during the movement of the cutter 31 toward the stopper 32, the cutter 31 drives the first rack 51 to move toward the stopper 32. At this time, the gear 53 meshing with the first rack 51 rotates. During the rotation, the gear 53 drives the second rack 52 to move toward the cutter 31. At this time, the moving second rack 52 drives the stopper 32 to approach the cutter 31, thereby achieving the mutual approach between the cutter 31 and the stopper 32, so that the lead-out ends of the multiple coils are located at the center position of the cutter 31 and the stopper 32, further improving the uniformity of the cutting of the lead-out ends of the multiple coils.
[0039] A first protrusion 311 is formed on the side of the cutter 31 facing the moving block 24, and a second protrusion 242 is formed on the side of the moving block 24 facing the cutter 31. After the fixed plate 22 drives the moving block 24 to move upward, the second protrusion 242 and the first protrusion 311 move along the radial direction of the iron core, and the second protrusion 242 is used to push the first protrusion 311 to approach the stop block 32.
[0040] In this embodiment, after the first slide module drives the fixed plate 22 to move upward, the second protrusion 242 abuts against the first protrusion 311, and then the second slide module drives the moving block 24 to further approach the fixed block 23 to reach the second workstation. During this process, the second protrusion 242 pushes the first protrusion 311 to move toward the stop block 32 to drive the cutter 31 to cut the coil lead end.
[0041] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0042] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A motor coil cutting device, characterized in that: include: A support (1), wherein the support (1) has a rotation function and is used to place an iron core and drive the iron core to rotate along a central axis of the iron core; A clamping portion, the clamping portion is located on one side of the support (1), and the clamping portion is used to limit the position of the coil lead-out end and comb the coil lead-out end; A cutting portion, the cutting portion is located above the clamping portion, and the cutting portion is used to cut the combed coil lead-out end.
2. The motor coil cutting device according to claim 1, characterized in that: The clamping portion comprises: A column (21), wherein the column (21) is arranged on one side of the support (1); A fixed plate (22), the fixed plate (22) is slidably connected to the column (21), the fixed plate (22) moves back and forth linearly along the axial direction of the iron core, a fixed block (23) and a moving block (24) are provided on the fixed plate (22), the fixed block (23) and the moving block (24) are arranged opposite to each other, the moving block (24) is slidably connected to the fixed plate (22), and the moving block (24) moves back and forth linearly along the radial direction of the iron core to approach or move away from the fixed block (23).
3. The motor coil cutting device according to claim 2, characterized in that: A first groove (231) is formed on the side of the fixed block (23) facing the movable block (24), and the first groove (231) passes through the upper and lower surfaces of the fixed block (23); a second groove (241) is formed on the side of the movable block (24) facing the fixed block (23), and the second groove (241) passes through the upper and lower surfaces of the movable block (24).
4. The motor coil cutting device according to claim 3, characterized in that: The cutting portion comprises a cutter (31) and a stopper (32), wherein the cutter (31) and the stopper (32) are arranged opposite to each other, and the cutter (31) and the stopper (32) are respectively located on two sides of the coil lead-out end, and the stopper (32) is used to abut against the coil lead-out end to cooperate with the cutter (31) to apply force to the coil lead-out end.
5. The motor coil cutting device according to claim 4, characterized in that: The stopper (32) comprises two baffles, which are arranged at an interval. After the cutter (31) cuts the coil lead-out end, the cutter (31) is located between the two baffles.
6. The motor coil cutting device according to claim 5, characterized in that: A mounting plate (41) is provided on the top of the column (21), two mounting blocks (42) are provided on one side of the mounting plate (41), the two mounting blocks (42) are arranged at intervals, the gap between the two mounting blocks (42) is not less than the maximum gap between the fixed block (23) and the movable block (24), and the cutter (31) and the stopper (32) are respectively mounted on the two mounting blocks (42).
7. The motor coil cutting device according to claim 6, characterized in that: The cutter (31) and the stopper (32) are slidably connected to two mounting blocks (42) respectively.
8. The motor coil cutting device according to claim 7, characterized in that: A first protrusion (311) is formed on the side of the cutter (31) facing the moving block (24), and a second protrusion (242) is formed on the side of the moving block (24) facing the cutter (31). After the fixed plate (22) drives the moving block (24) to move upward, the second protrusion (242) and the first protrusion (311) move along the radial direction of the iron core, and the second protrusion (242) is used to push the first protrusion (311) to approach the stopper (32).
9. The motor coil cutting device according to claim 8, characterized in that: The cutter (31) is connected to a transmission unit, which comprises a first rack (51), a second rack (52) and a gear (53); the first rack (51) is fixed to one side of the cutter (31); the second rack (52) is fixed to one side of the stopper (32); the gear (53) is rotatably connected to the mounting plate (41); the first rack (51) and the second rack (52) are arranged opposite to each other; the gear (53) is located between the first rack (51) and the second rack (52); and the gear (53) is meshed with the first rack (51) and the second rack (52) for transmission.