Feeding system for forging production
Through overhead tracks and a trolley system with chains, forgings are automatically clamped and transported, and the problems of high labor intensity and high cost of forging transportation in the prior art are solved, and efficient and low-cost forging transportation are achieved.
Patent Information
- Application Number
- CN202420754752.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-12
AI Technical Summary
In the existing forging production, the transportation of forgings between different forging presses requires manual loading and unloading of trolleys or special ground tracks, which are highly labor-intensive, inefficient and high investment costs.
The overhead track and a trolley system with chain are adopted to realize the automatic clamping and transportation of forgings using the lever principle. The track is located on the top of the forging press to reduce the floor space occupied, and ensure that the trolley moves straight along the track through rollers and lifting rings.
It realizes efficient, low-cost and low labor intensity transportation of forgings, reduces the time and physical consumption of the transportation process, and improves production efficiency.
Smart Images
Figure CN222326611U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a feeding system for forging production, belonging to the technical field of forging production tooling. Background Art
[0002] Forging is a processing method that uses a forging press to apply pressure to a metal blank to cause it to undergo plastic deformation to obtain a forging with certain mechanical properties, a certain shape and size. In the forging production of forgings with complex structures, multiple forging presses are often required to perform forging operations in succession, and the forgings need to be transferred between different forging presses. In the prior art, special trolleys are generally used for manual transportation, or a dedicated ground rail transportation mechanism is set up to complete material transportation. However, since the trolley transportation requires the blank to be loaded from the previous forging press onto the trolley first, and then transported to the next forging press and then unloaded, the entire process requires manual loading and unloading, which is labor-intensive and inefficient; the dedicated ground rail transportation mechanism occupies more production areas and has a high investment cost. Therefore, there is an urgent need for a feeding system for forging production that has a simple structure, small footprint, convenient operation, low labor intensity, high efficiency and low cost. Summary of the invention
[0003] The utility model aims to overcome the above-mentioned shortcomings and provide a feeding system for forging production which has simple structure, small occupied space, convenient operation, low labor intensity, high efficiency and low cost.
[0004] The purpose of the utility model is achieved in this way:
[0005] A feeding system for forging production comprises an overhead track connecting various forging presses, a trolley slidably arranged on the track, and a chain installed at the bottom of the trolley and hanging freely; the lower end of the chain is connected to a forging clamping device.
[0006] Furthermore, both ends of the track are fixedly mounted on the top of the adjacent forging machine and supported by the adjacent forging machine to form an overhead structure.
[0007] Furthermore, the trolley includes a bracket arranged around the track, and a roller installed on the top of the bracket and rollingly arranged on the top surface of the track.
[0008] Furthermore, a lifting ring is fixedly mounted on the bottom of the bracket, and the upper end of the chain is hingedly connected to the lifting ring.
[0009] Furthermore, the clamping device is a clamp, a lifting ring is provided on the clamp arm of the clamp, and the lower end of the chain is connected to the lifting ring.
[0010] Furthermore, a hook is provided at the lower end of the chain, and the hook is hung in the lifting ring to facilitate the replacement of the clamp.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model adopts an overhead track structure, and utilizes a trolley with a chain to slide on the track for transportation. At the same time, the lever principle is utilized to make the chain easily lift and clamp the forgings, which occupies less space, is simple to operate, saves time and effort, reduces labor intensity, and improves transportation efficiency; the overall structure of the feeding system is simple, the manufacture is convenient, and the cost is low. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 The utility model is a structural schematic diagram of a feeding system for forging production.
[0014] Figure 2 The utility model is a lateral structural sectional view of a feeding system for forging production.
[0015] Figure 3 The utility model is a schematic diagram of the hoisting structure of a clamping device of a feeding system for forging production.
[0016] Figure 4 The utility model is a schematic diagram of the hoisting structure of a clamping device of a feeding system for forging production.
[0017] in:
[0018] Track 1, trolley 2, chain 3, clamping device 4, bracket 5, roller 6, lifting ring 7, hook 8, lifting ring 9, forging machine 10. DETAILED DESCRIPTION
[0019] See also Figures 1 to 4 The utility model relates to a feeding system for forging production, comprising an overhead track 1 connecting each forging press 10, a trolley 2 slidably arranged on the track 1, and a chain 3 installed at the bottom of the trolley 2 and hanging freely; both ends of the track 1 are fixedly mounted on the top of the adjacent forging press 10, and supported by the adjacent forging press 10 to form an overhead structure. The track 1 is directly erected on the forging press 10, and does not occupy additional ground production area. In other embodiments, a support column can be arranged next to the forging press 10 to support the track 1 overhead;
[0020] The trolley 2 comprises a bracket 5 arranged around the track 1, and a roller 6 installed on the top of the bracket 5 and rollingly arranged on the top surface of the track 1; since the bracket 5 is arranged around the track 1, the left and right activity space of the bracket 5 is limited, which can prevent the roller 6 from running off, and ensure that the trolley 2 moves linearly along the track 1. In other embodiments, an annular groove matching the track 1 can be provided on the roller 6, so that the top of the track 1 is embedded in the annular groove, and the cooperation between the annular groove and the track 1 is used to realize the left and right limit of the trolley 2 to prevent running off; a lifting ring 7 is fixedly installed at the bottom of the bracket 5, and the upper end of the chain 3 is hingedly connected to the lifting ring 7;
[0021] The lower end of the chain 3 is connected to a forging clamping device 4, which is a clamp with a scissor-type structure. A lifting ring 9 is provided on the clamp arm of the clamp. A hook 8 is provided at the lower end of the chain 3, and the hook 8 is hung in the lifting ring 9 to facilitate the replacement of the clamp. In other embodiments, the chain 3 can be directly passed through the lifting ring 9 and connected in a tied manner, so that the height of the clamp can be easily adjusted; due to the different shapes of different forgings, such as shaft forgings and ring forgings, different clamps can be used to clamp the corresponding forgings, see Figure 3 and Figure 4 .
[0022] The lifting ring 9 is located in the middle of the clamp arm. The operator operates the tail of the clamp arm to make the head of the clamp arm clamp the forging, connects the chain 3 with the lifting ring 9, presses down the tail of the clamp arm, and uses the lever principle to clamp and lift the forging. The clamp arm continues to be pressed down, and at the same time, it pushes the clamp to carry the forging along the track 1 to the next forging press 10. After arriving, the forging is released onto the anvil of the forging press 10 to complete the transportation of the forging.
[0023] The utility model adopts an overhead track 1 structure, which does not occupy additional floor space in the production workshop. At the same time, the forgings are clamped by the lever principle, and a trolley with rollers 6 is used to slide on the track 1, which is simple to operate, saves time and effort, reduces labor intensity, and improves transportation efficiency. The overall feeding system has a simple structure, is easy to manufacture, and has low cost.
[0024] In addition: It should be noted that the above specific implementation is only an optimization scheme of this patent. Any changes or improvements made by technicians in this field based on the above concept are within the scope of protection of this patent.
Claims
1. A feeding system for forging production, characterized in that: It comprises an overhead track (1) connecting each forging machine (10), a trolley (2) slidably arranged on the track (1), and a chain (3) installed at the bottom of the trolley (2) and freely hanging; the lower end of the chain (3) is connected to a forging clamping device (4).
2. The feeding system for forging production according to claim 1, characterized in that: The two ends of the track (1) are fixedly mounted on the top of the adjacent forging machine (10), and are supported by the adjacent forging machine (10) to form an overhead structure.
3. The feeding system for forging production according to claim 1, characterized in that: The trolley (2) comprises a bracket (5) arranged around the track (1), and a roller (6) mounted on the top of the bracket (5) and rollingly arranged on the top surface of the track (1).
4. The feeding system for forging production according to claim 3, characterized in that: A lifting ring (7) is fixedly mounted on the bottom of the bracket (5), and the upper end of the chain (3) is hingedly connected to the lifting ring (7).
5. The feeding system for forging production according to claim 1, characterized in that: The clamping device (4) is a clamp, and a lifting ring (9) is provided on the clamp arm of the clamp, and the lower end of the chain (3) is connected to the lifting ring (9).
6. The feeding system for forging production according to claim 5, characterized in that: A hook (8) is provided at the lower end of the chain (3), and the hook (8) is hung in a lifting ring (9) to facilitate replacement of the clamp.