Welding device for vacuum cup machining

By designing welding devices and using inductors and robots to achieve automated docking of thermos cups, the problems of scalding risk and low efficiency in traditional manual operations are solved, the safety and accuracy of welding are improved, and product quality is ensured.

CN222326951UActive Publication Date: 2025-01-10JIANGSU XIYIN HOUSEHOLD PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421066384.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-10
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

There are problems of scald risk and low production efficiency during the production of traditional thermos cups, and manual operation is difficult to ensure high accuracy and safety, resulting in a decline in product quality.

Method used

A welding device including musket welding head, welding working plate, guard plate, all-round moving structure, conveyor belt, linear feed structure and grab robot are designed, and the inductor and automatic control system are used to achieve the accuracy of the thermos handle and main body. Inspection and mechanized docking ensure the safety and accuracy of the welding process.

Benefits of technology

Effectively prevent scalds, improve operational safety and welding accuracy, reduce the influence of human factors, and improve production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222326951U_ABST
    Figure CN222326951U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of vacuum cup processing, and discloses a welding device for vacuum cup processing, which comprises a fire gun welding head and a welding working plate, the front side and the rear side of the welding working plate are respectively connected with a protective plate, the protective plates are connected with an omnibearing moving structure, and the middle of the upper surface of the welding working plate is connected with a conveying belt. Linear feeding structures are arranged on the front side and the rear side of the upper surface of the welding working plate, an arched plate is connected to the middle of the upper surface of the welding working plate, and a welding structure with a fire gun welding head is connected to the arched plate. The utility model has the advantages that the safety degree is high, scalding is prevented, mechanical taking and butt joint are realized, and the precision is higher.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of thermos cup processing, in particular to a welding device for thermos cup processing. Background Art

[0002] A thermos is a container designed to keep liquids warm. It is usually made of double or triple layers of stainless steel, glass or plastic material with a vacuum layer in between to reduce heat conduction. This design can effectively keep hot drinks warm or cold drinks cold, keeping them warm for a longer time. Thermos usually has a sealed lid to prevent liquid leakage, and can be used in a variety of situations, such as at home, in the office, outdoor activities, etc.

[0003] The current production process of thermos cups involves high-temperature welding, which combines the main body of the thermos cup with the handle to form the final product. Traditional processes mostly use manual operations. Workers need to hold the main body and handle of the thermos cup, heat them with a torch, and then align them manually. This operation method has safety hazards, such as the risk of scalding, and is also inefficient. Manual operations require repeated picking and docking, which can easily lead to low production efficiency. Even if workers are experienced, operational errors are still inevitable, resulting in reduced product quality. Utility Model Content

[0004] In order to solve the above-mentioned problems, the utility model provides a welding device for processing a thermos cup, which has high safety, prevents scalding, and can be mechanically taken and docked, and has higher precision.

[0005] In order to solve the above-mentioned technical problems, the technical solution proposed by the utility model is: a welding device for processing thermos cups, comprising a musket welding head and a welding work plate, the front and rear sides of the welding work plate are connected with guard plates, an omnidirectional movable structure is connected on the guard plate, a conveyor belt is connected in the middle of the welding work plate, a linear feeding structure is provided on the front and rear sides of the welding work plate, an arched plate is connected in the middle of the welding work plate, and a welding structure with the musket welding head is connected on the arched plate.

[0006] Furthermore, the omnidirectional movable structure includes a screw transmission connected to the front and rear sides of the guard plate, the screw transmission is connected to a reciprocating stable extension plate, the extension plate is connected to a carrier plate 1, the carrier plate 1 is connected to an electric push rod 1, the carrier plate 2 is connected to the electric push rod 1, the carrier plate 2 is connected to a vertical plate, the outer side of the vertical plate is connected to an electric push rod 2, the extension end of the electric push rod 2 is connected to an inner plate, and a grabbing robot is provided on the inner plate.

[0007] Furthermore, the linear feeding structure includes a guide groove connected to the front and rear sides of the welding work plate, an electric push rod three is fixedly connected in the guide groove, a storage plate is slidably provided in the guide groove, the extended end of the electric push rod three is connected to the storage plate, a storage groove is provided in the storage plate, and the storage grooves on the front and rear sides respectively place the thermos cup handle and the thermos cup body, and a sensor one for detecting the thermos cup handle and the thermos cup body is connected to the welding work plate.

[0008] Furthermore, the vertical plate is connected to a second sensor capable of detecting the thermos cup handle and the thermos cup body.

[0009] Furthermore, the welding structure includes a mounting plate connected to the arched plate, one side of the mounting plate is connected to the inclined ignition welding head, and the other side of the mounting plate is connected to a fuel pipe connected to the ignition welding head.

[0010] Furthermore, a detection strip is connected to the guard plate, and a sensor three for use with the detection strip is connected to the vertical plate.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] Preventing scalding: By using sensors and automatic control systems, the device can detect the position of the handle and body of the thermos cup in time, and accurately control the movement of the electric push rod and the gripping manipulator during welding, ensuring that there will be no accidental contact or scalding during the operation. This automatic control system can effectively reduce the impact of human factors on safety and improve the safety and reliability of operation.

[0013] High precision of mechanical picking and docking: The device uses a grabbing manipulator to pick up the handle and body of the thermos cup. By accurately controlling the action of the electric push rod, it can achieve stable grabbing and precise docking of the thermos cup. This automated picking and docking system has high precision and reliability, which can ensure the stable position of the thermos cup during the welding process, thereby improving the accuracy of welding and the quality of the finished product. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2 It is a top view of the utility model;

[0016] Figure 3 It is the front view of the utility model;

[0017] Figure 4 It is an enlarged view of the A area of ​​the utility model.

[0018] As shown in the figure: 1. torch welding head; 2. welding work plate; 3. guard plate; 4. conveyor belt; 5. arch plate; 6. screw driver; 7. carrier plate one; 8. electric push rod one; 9. carrier plate two; 10. vertical plate; 11. electric push rod two; 12. inner plate; 13. grabbing robot; 14. guide groove; 15. electric push rod three; 16. storage plate; 17. storage groove; 18. sensor one; 19. sensor two; 20. mounting plate; 21. detection strip; 22. sensor three. DETAILED DESCRIPTION

[0019] First, mechanized operation eliminates the risk of burns in manual operation and greatly improves the safety of the working environment. Second, the mechanical device can achieve highly accurate docking, eliminate the influence of human factors on welding quality, and ensure the consistency and reliability of the product. In addition, mechanized operation can also improve production efficiency and reduce labor costs. The following is a further detailed description of the utility model in conjunction with the accompanying drawings.

[0020] Combined with Figure 4 The welding work plate 2 is connected with a guard plate 3 on both the front and rear sides, and an omnidirectional movable structure is connected on the guard plate 3, and the omnidirectional movable structure includes a screw transmission device 6 connected to the front and rear sides of the guard plate 3, and a reciprocating stable extension plate is connected on the screw transmission device 6, and a carrier plate 7 is connected on the extension plate, and an electric push rod 8 is connected on the carrier plate 7, and a carrier plate 2 9 is connected on the electric push rod 8, and a vertical plate 10 is connected on the carrier plate 2 9, and an electric push rod 2 11 is connected to the outer side of the vertical plate 10, and an inner plate 12 is connected to the extension end of the electric push rod 2 11, and a grabbing manipulator 13 is provided on the inner plate 12, and a sensor 2 19 for detecting the handle and the body of the thermos cup is connected on the vertical plate 10.

[0021] Combined with Figure 1 A conveyor belt 4 is connected to the middle of the welding work plate 2, and a linear feeding structure is provided on the front and rear sides of the welding work plate 2. The linear feeding structure includes a guide groove 14 connected to the front and rear sides of the welding work plate 2, and an electric push rod 3 15 is fixedly connected in the guide groove 14. A storage plate 16 is slidably provided in the guide groove 14. The extended end of the electric push rod 3 15 is connected to the storage plate 16, and a storage groove 17 is provided in the storage plate 16. The storage groove 17 on the front and rear sides respectively places the insulation cup handle and the insulation cup body, and a sensor 18 for detecting the insulation cup handle and the insulation cup body is connected to the welding work plate 2, a detection strip 21 is connected to the guard plate 3, and a sensor 3 22 used in conjunction with the detection strip 21 is connected to the vertical plate 10.

[0022] Combined with Figure 1A bulging plate 5 is connected to the middle of the welding work plate 2, and a welding structure with the torch welding head 1 is connected to the bulging plate 5. The welding structure includes a mounting plate 20 connected to the bulging plate 5, and the slanted torch welding head 1 is connected to one side of the mounting plate 20, and a fuel pipe connected to the torch welding head 1 is connected to the other side of the mounting plate 20.

[0023] Specific implementation mode of the utility model: When the utility model is in use, the thermos cup handle and the thermos cup body are placed in the storage groove 17 on the storage plate 16, and the electric push rod 3 15 is started to extend, so that the storage plate 16 moves straight forward in the storage groove 17. When the sensor 3 22 detects the thermos cup handle and the thermos cup body, the electric push rod 3 15 stops, and the screw drive 6 moves left and right at this time, so that the carrier plate 1 7 moves over. When the sensor 2 19 detects the thermos cup handle and the thermos cup body, the grabbing manipulator 13 is aligned with the thermos cup handle and the thermos cup body, and the electric push rod 2 11 is extended, so that the grabbing manipulator 13 grabs the thermos cup handle and the thermos cup body, and the electric push rod 2 11 is extended, so that the grabbing manipulator 13 grabs the thermos cup handle and the thermos cup body, and the electric push rod The second push rod 11 retracts, and then the screw drive 6 moves in the opposite direction. When the sensor three 22 detects the detection strip 21, the electric push rod two 11 extends, and the electric push rod one 8 extends, so that the handle of the thermos cup and the main body of the thermos cup reach the torch welding head 1, and start to spray fire and hot melt. Then the electric push rod two 11 extends a little more for docking. The electric push rod one 8 descends, and the grabbing manipulator 13 is released, and the finished product is placed on the conveyor belt 4 for transmission. In the above welding process, the electric push rod three 15 extends, so that the storage plate 16 moves forward in the guide groove 14. When the sensor one 18 detects the handle of the thermos cup and the main body of the thermos cup again, it stops. The cycle is repeated to complete the thermos cup welding work efficiently and safely.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the term "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A welding device for processing a thermos cup, comprising a torch welding head (1) and a welding work plate (2), characterized in that: The front and rear sides of the welding work plate (2) are connected to guard plates (3), an all-round movable structure is connected to the top of the guard plate (3), a conveyor belt (4) is connected to the middle of the welding work plate (2), a linear feeding structure is provided on the front and rear sides of the welding work plate (2), an arched plate (5) is connected to the middle of the welding work plate (2), and a welding structure with the torch welding head (1) is connected to the arched plate (5).

2. A welding device for processing a thermos cup according to claim 1, characterized in that: The omnidirectional movable structure comprises a screw transmission device (6) connected to the front and rear sides of the guard plate (3), a reciprocating stable extension plate is connected to the screw transmission device (6), a carrier plate (7) is connected to the extension plate, an electric push rod (8) is connected to the carrier plate (7), a carrier plate (9) is connected to the electric push rod (8), a carrier plate (9) is connected to the carrier plate (9), a vertical plate (10) is connected to the outer side of the vertical plate (10), an electric push rod (11) is connected to the extension end of the electric push rod (11), and a grabbing manipulator (13) is provided on the inner plate (12).

3. A welding device for processing a thermos cup according to claim 2, characterized in that: The linear feeding structure comprises a guide groove (14) connected to the front and rear sides of the welding work plate (2), an electric push rod three (15) is fixedly connected in the guide groove (14), a storage plate (16) is slidably provided in the guide groove (14), the extended end of the electric push rod three (15) is connected to the storage plate (16), a storage groove (17) is provided in the storage plate (16), and a thermos cup handle and a thermos cup body are respectively placed in the storage grooves (17) on the front and rear sides, and a sensor one (18) for detecting the thermos cup handle and the thermos cup body is connected to the welding work plate (2).

4. A welding device for processing a thermos cup according to claim 3, characterized in that: The vertical plate (10) is connected to a second sensor (19) capable of detecting the thermos cup handle and the thermos cup body.

5. A welding device for processing a thermos cup according to claim 1, characterized in that: The welding structure comprises a mounting plate (20) connected to the arched plate (5), one side of the mounting plate (20) being connected to the inclined ignition welding head (1), and the other side of the mounting plate (20) being connected to a fuel pipe connected to the ignition welding head (1).

6. A welding device for processing a thermos cup according to claim 2, characterized in that: The guard plate (3) is connected to a detection strip (21), and the vertical plate (10) is connected to a sensor 3 (22) used in conjunction with the detection strip (21).