Motor iron core laser welding machine with automatic flexible correcting device
By introducing automatic flexible correction devices and multi-station laser welding technology in the motor core laser welding machine, the problems of waste of repeated working time, low welding equipment production capacity and welding quality during the motor core production process are solved, and efficient and accurate Welding and production efficiency improvements.
Patent Information
- Application Number
- CN202421139067.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-23
AI Technical Summary
During the production process of existing motor cores, there are problems such as wasting repeated working time, low welding equipment production capacity, welding quality is affected by position deviation, and fracture caused by excessive bottom stress.
A motor core laser welding machine with automatic flexible correction device was designed, using rotary welding base, telescopic shaft, buffer spring, expansion shaft and multi-station laser welding mechanism to achieve fast and accurate laser welding and automatic position correction. .
Improve production efficiency, reduce thermal stress deformation, improve welding quality and production capacity, avoid bottom damage, and improve product finish and production efficiency through multi-station mode and media-free non-contact welding.
Smart Images
Figure CN222326994U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, in particular to a motor core laser welding machine with an automatic flexibility correction device. Background Art
[0002] In the prior art, the production of motor stator core includes 6 steps: stamping and punching - riveting and lamination - pre-pressing - pressure holding - welding - testing, etc. The current production process is that each step is a separate production process, and each step requires special equipment for processing, and then the material flow is carried out manually after testing.
[0003] However, the original motor core manufacturing process has the following deficiencies:
[0004] 1. Each process is manufactured separately, and a lot of repetitive work time leads to serious waste of manpower;
[0005] 2. The welding equipment adopts a single-station mode, and the production capacity is low;
[0006] 3. The motor core position deviation often occurs during welding, which cannot guarantee the welding quality;
[0007] 4. Direct stamping during pressure holding operation has strict requirements on the bottom setting, which can easily cause excessive force on the bottom and cause bottom breakage. Utility Model Content
[0008] The utility model aims to provide a motor core laser welding machine with an automatic flexibility correction device, which can effectively solve the problems in the background technology.
[0009] A motor core laser welding machine with an automatic flexibility correction device, the welding machine comprises a frame, a rotating welding base is arranged on the frame, a plurality of core welding placement components are evenly arranged on the rotating welding base, the core welding placement component comprises a telescopic shaft passing through a sleeve shaft on the rotating welding base, a docking plate is fixedly arranged at one end of the telescopic shaft, a buffer spring is arranged between the docking plate and the sleeve shaft, a motor core placement frame is arranged at the upper end of the docking plate, and an inflatable shaft is arranged in the middle of the motor core placement frame.
[0010] As a further improvement, the welding machine also includes a pressing welding assembly, which includes a first laser welding mechanism, a second laser welding mechanism, a third laser welding mechanism and a pressing mechanism thereof for performing a pressing operation on the motor stator core.
[0011] As a further improvement, the first laser welding mechanism and the second laser welding mechanism are respectively arranged on the left and right sides of the pressing mechanism, and the third laser welding mechanism is arranged right in front of the pressing mechanism.
[0012] As a further improvement, the first laser welding mechanism and the second laser welding mechanism respectively include a slide, and the slide is connected with an electric X-axis that drives the slide to move along the X-axis and an electric Y-axis that drives the slide to move along the Y-axis, and the slide is also provided with a first laser welding gun.
[0013] As a further improvement, the first laser welding gun and the slide are connected via a welding gun angle adjustment mechanism.
[0014] As a further improvement, the third laser welding mechanism includes a third slide and a lifting rod fixed on the third slide, and the end of the lifting rod is connected to the third welding gun through a third welding gun angle adjustment mechanism.
[0015] Technical effects and advantages of the utility model:
[0016] 1. Through the new press-fitting and welding methods, the core is quickly laser welded by laser welding under pressure. Since the welding is carried out under sufficient pressure throughout the process, the deformation of the product caused by thermal stress is avoided. Secondly, the core circle is effectively fixed in the center through the air shaft, and the position correction is effectively guaranteed, as well as fast laser welding;
[0017] 2. Laser welding greatly reduces the heat-affected zone of welding, and adopts rapid welding under pressure-maintaining state, which effectively curbs the deformation caused by heat accumulation. In addition, with the non-media and non-contact welding method of laser welding, the surface finish of the product weld has been greatly improved. The multi-station rotation alternating production method has greatly improved the production efficiency and reduced the floor space.
[0018] 3. The objective situation of batch and efficient welding of motor stator cores has been solved. By designing the device into a multi-station mode and automatically rotating under online pressurization and compression, the problem of low original production capacity has been solved.
[0019] 4. By setting a buffer spring on the rotary welding base, the base can be guaranteed to be less damaged by pressure under the pressure-maintaining state. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the main structure of the utility model;
[0021] Figure 2 It is a schematic diagram of the main structure of the utility model.
[0022] Figure 3 For this utility model Figure 2 AA cross-sectional view. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] like Figure 1-Figure 3 As shown, a motor core laser welding machine with an automatic flexibility correction device includes a frame 1, a rotating welding base 2 is arranged on the frame 1, and a plurality of core welding placement components 3 are evenly arranged on the rotating welding base 2. The core welding placement component 3 includes a telescopic shaft 4 passing through a sleeve shaft 5 on the rotating welding base, a docking plate 6 is fixedly arranged at one end of the telescopic shaft 4, a buffer spring 7 is arranged between the docking plate 6 and the sleeve shaft 5, a motor core placement frame 8 is arranged on the upper end of the docking plate 6, and an inflatable shaft 9 is arranged in the middle of the motor core placement frame 8.
[0025] The welding machine also includes a pressing welding assembly, which includes a first laser welding mechanism 10, a second laser welding mechanism 11, a third laser welding mechanism 12 and a pressing mechanism 13 for pressing the stator core of the motor. The first laser welding mechanism 10 and the second laser welding mechanism 11 are respectively arranged on the left and right sides of the pressing mechanism 13, and the third laser welding mechanism 12 is arranged in front of the pressing mechanism 13. The first laser welding mechanism 10 and the second laser welding mechanism 11 are divided into a slide 14, and the slide 14 is connected with an electric X-axis 15 that drives the slide to move along the X-axis and an electric Y-axis 16 that drives the slide to move along the Y-axis. The first laser welding gun 10 and the slide 14 are connected by a welding gun angle adjustment mechanism 17.
[0026] The third laser welding mechanism 12 comprises a third slide 18 and a lifting rod 19 fixed on the third slide 18 , and the end of the lifting rod 19 is connected to the third welding gun through a third welding gun angle adjustment mechanism.
[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A motor core laser welding machine with an automatic flexibility correction device, characterized in that: The welding machine comprises a frame, a rotating welding base is arranged on the frame, a plurality of iron core welding placement components are evenly arranged on the rotating welding base, the iron core welding placement component comprises a telescopic shaft passing through a sleeve shaft on the rotating welding base, a docking plate is fixedly arranged at one end of the telescopic shaft, a buffer spring is arranged between the docking plate and the sleeve shaft, a motor iron core placement frame is arranged at the upper end of the docking plate, and an inflatable shaft is arranged in the middle of the motor iron core placement frame.
2. The motor core laser welding machine with automatic flexibility correction device according to claim 1 is characterized in that: The welding machine also includes a pressing welding assembly, which includes a first laser welding mechanism, a second laser welding mechanism, a third laser welding mechanism and a pressing mechanism thereof for performing a pressing operation on the motor stator core.
3. The motor core laser welding machine with automatic flexibility correction device according to claim 2 is characterized in that: The first laser welding mechanism and the second laser welding mechanism are respectively arranged on the left and right sides of the pressing mechanism, and the third laser welding mechanism is arranged right in front of the pressing mechanism.
4. The motor core laser welding machine with automatic flexibility correction device according to claim 3 is characterized in that: The first laser welding mechanism and the second laser welding mechanism partly include a slide, and the slide is connected with an electric X-axis for driving the slide to move along the X-axis and an electric Y-axis for driving the slide to move along the Y-axis, and the slide is also provided with a first laser welding gun.
5. The motor core laser welding machine with automatic flexibility correction device according to claim 4 is characterized in that: The first laser welding gun and the slide are connected via a welding gun angle adjustment mechanism.
6. The motor core laser welding machine with automatic flexibility correction device according to claim 2 is characterized in that: The third laser welding mechanism comprises a third slide and a lifting rod fixed on the third slide, and the end of the lifting rod is connected to the third welding gun through a third welding gun angle adjustment mechanism.