Automatic ceramic pugging equipment

Abstract

The utility model discloses automatic ceramic pugging equipment which comprises a machine frame and a pugging barrel installed on one side of the top end of the machine frame, a front stirring box is installed at the top end of the pugging barrel, and belt wheel type double-shaft stirring assemblies are installed in the pugging barrel and the front stirring box. The outer wall of one side of the rack is provided with a worm gear speed reduction transmission assembly used for driving the belt wheel type double-shaft stirring assembly to work, the bottom end of the mud mixing barrel is provided with a discharging box, the bottom of the rack below the discharging box is provided with a mud hammering box, and one side of the interior of the mud hammering box is fixedly provided with a partition plate. According to the utility model, intermediate steps and material transfer time in the processing process are reduced, so that the production cycle is shortened, compared with introduction of a plurality of independent devices, a more compact process flow can save the production space and reduce the equipment investment cost, and meanwhile, due to integration of a plurality of operation steps, the design of a clay processing line is simpler.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic clay kneading, in particular to an automatic ceramic clay kneading device. Background Art

[0002] Ceramic mud training equipment is a key equipment in ceramic production. It is composed of a feeding system, a mixing system, a crushing system, a filtering system and a stirring system, which realizes the comprehensive processing of raw materials. Its working principle mainly includes mixing various raw materials, crushing particles, filtering impurities and stirring plasticity, thereby improving the uniformity, plasticity and purity of ceramic mud. This series of treatments ensures the consistency and quality stability of ceramic products in the subsequent molding process. For example, an automated ceramic mud training equipment disclosed in the authorization announcement number CN114083676B includes a frame, a mud training pot and a mud training mechanism. The mud training pot is installed on the top of the frame. The mud training pot is used to carry clay. The mud training mechanism is installed directly above the mud training pot through a lifting mechanism. The mud training mechanism consists of a sealing cover, a kneading component and a scraping component. The sealing cover cooperates with the mud training pot to form a closed mud training space. The kneading and knocking method replaces the mechanical crushing method of mud training, and each time the kneading component knocks and kneads the clay, the scraper The component scrapes and concentrates the clay to make it re-aggregate, but the technical solution mainly involves repeated hammering of the clay, and the pre-mixing and stirring of the clay raw materials requires additional stirring equipment, that is, the ceramics processed by the stirring equipment can enter the equipment for kneading and hammering. Processing the clay in stages will lead to reduced production efficiency, that is, due to the need to transfer clay between different equipment, the entire production process will become more complicated, increasing the production cycle and reducing production efficiency. The introduction of additional stirring equipment requires more production space, which may be a problem for limited production plants. Utility Model Content

[0003] The purpose of the utility model is to provide an automated ceramic clay kneading device, which uses a single motor as a driving source and sequentially mixes and hammers the ceramic clay materials to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automated ceramic mud kneading equipment, comprising a frame and a mud mixing barrel installed on one side of the top of the frame, and a front stirring box is installed on the top of the mud mixing barrel, a belt-type double-axis stirring assembly is installed inside the mud mixing barrel and the front stirring box, a worm gear reduction transmission assembly for driving the belt-type double-axis stirring assembly to work is installed on the outer wall of one side of the frame, a discharge box is installed at the bottom end of the mud mixing barrel, and a hammer mud box is installed at the bottom of the frame below the discharge box, and the hammer A partition plate is fixed on one side of the interior of the mud box, and the partition plate divides the interior of the hammer mud box into a first cavity and a second cavity. Two connecting rod type reciprocating percussion assemblies are installed in the interior of the first cavity. The movable end of the connecting rod type reciprocating percussion assembly extends to the interior of the second cavity and is installed with a percussion hammer. A pulley transmission structure three for power coupling is installed between one of the connecting rod type reciprocating percussion assemblies and the pulley type dual-axis stirring assembly. A PLC control panel electrically connected to the input end of the worm gear reduction transmission assembly is installed on one side of the surface of the hammer mud box.

[0005] Preferably, the pulley-type double-shaft stirring assembly is a main stirring shaft and an auxiliary auger roller rotatably installed inside a front stirring box and a mud mixing barrel. One end of the main stirring shaft and the auxiliary auger roller respectively penetrates the outside of the front stirring box and the mud mixing barrel, and a pulley transmission structure is installed between the main stirring shaft and the auxiliary auger roller.

[0006] Preferably, the worm gear reduction transmission assembly includes a reduction motor and a transmission box installed on the outer wall of one side of the frame, a main shaft is installed inside the transmission box, a pulley transmission structure 2 for driving the main shaft to rotate is installed at the output end of the reduction motor, and one end of the auxiliary auger roller extends to the interior of the transmission box and is installed with a worm gear transmission structure 1 for power engagement with the main shaft.

[0007] Preferably, the connecting rod type reciprocating percussion assembly includes a base fixed inside the first cavity, and a sliding rod slidably installed inside the base, one end of the sliding rod extends into the second cavity and is fixedly connected to one end of the percussion hammer, a short shaft is rotatably installed on one side of the base surface, one end of the short shaft is movably connected to the sliding rod through a connecting rod reciprocating rotating structure, a pulley transmission structure four for power engagement is installed between the two short shafts, and a belt-type worm gear transmission structure is installed between the short shaft and the auxiliary auger roller.

[0008] Preferably, the belt-type worm gear transmission structure is a main worm rotatably installed at one end inside the hammer mud box, and a worm wheel plate fixed at the other end of the short shaft. The worm wheel plate and the main worm are meshed with each other. A pulley transmission structure three is installed at the end of the main worm away from the worm wheel plate. The main worm is dynamically engaged with the auxiliary auger roller through the pulley transmission structure three.

[0009] Preferably, the pulley transmission structure three includes a driving wheel fixed to one end of the surface of the auxiliary auger roller and a driven wheel installed at one end of the main worm, and a belt is wound between the driving wheel and the driven wheel.

[0010] Preferably, the connecting rod reciprocating rotating structure is a short connecting rod fixed at one end of the short shaft, and a long connecting rod hingedly installed at the top end of the short connecting rod, and the top end of the long connecting rod is hingedly connected to one side of the sliding rod surface.

[0011] Preferably, the percussion hammer is made of stainless steel, and the outer peripheral surface of the percussion hammer is smooth and free of burrs.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: this kind of automated ceramic clay kneading equipment realizes the continuous mixing and hammering operation of the clay material by using a single motor as the driving source, and can integrate the processing processes at different stages together. This integrated operation greatly improves the production efficiency, reduces the intermediate steps and material transfer time in the processing process, thereby shortening the production cycle, and compared with the introduction of multiple independent equipment, the more compact process flow can save production space and reduce equipment investment costs. At the same time, due to the integration of multiple operating steps, the design of the clay processing line is also simpler. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0014] Figure 2 It is a side view structural schematic diagram of the utility model;

[0015] Figure 3 It is a schematic diagram of the main partial cross-sectional structure of the utility model;

[0016] Figure 4 For this utility model Figure 3 The enlarged structural diagram at A in the middle;

[0017] In the figure: 1. frame; 2. hammer mud box; 201. partition board; 3. mixing mud barrel; 4. discharge box; 5. front mixing box; 6. main mixing shaft; 7. auxiliary auger roller; 8. pulley transmission structure one; 9. reduction motor; 901. pulley transmission structure two; 10. transmission box; 11. main shaft; 12. worm gear transmission structure one; 13. PLC control panel; 14. main worm; 15. pulley transmission structure three; 16. percussion hammer; 17. connecting rod type reciprocating percussion assembly; 1701. base; 1702. short shaft; 1703. worm wheel; 1704. short connecting rod; 1705. long connecting rod; 1706. pulley transmission structure four; 1707. sliding rod. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-4 The utility model provides an embodiment: an automated ceramic mud kneading equipment, comprising a frame 1 and a mud mixing barrel 3 installed on one side of the top of the frame 1, and a front stirring box 5 is installed on the top of the mud mixing barrel 3, and a wheeled double-axis stirring assembly is installed inside the mud mixing barrel 3 and the front stirring box 5, and the clay is pre-mixed once in the front stirring box 5, and the clay material is stirred twice in the mud mixing barrel 3 and pushed horizontally;

[0020] A worm gear reduction transmission assembly for driving a pulley-type dual-axis stirring assembly is installed on the outer wall of one side of the frame 1, a discharge box 4 is installed at the bottom end of the mixing barrel 3, and a hammer mud box 2 is installed at the bottom of the frame 1 below the discharge box 4, a partition plate 201 is fixed to one side of the inside of the hammer mud box 2, and the partition plate 201 divides the inside of the hammer mud box 2 into a first cavity and a second cavity, and two connecting rod type reciprocating knocking assemblies 17 are installed inside the first cavity, and the movable end of the connecting rod type reciprocating knocking assembly 17 extends to the inside of the second cavity and is installed with a knocking hammer 16, and the knocking hammer 16 is made of a stainless steel component, and the outer peripheral surface of the knocking hammer 16 is smooth and free of burrs. Stainless steel has excellent corrosion resistance and can maintain stable performance in a humid and corrosive environment, which makes the knocking hammer 16 more suitable for use in a working environment with high humidity or corrosive media;

[0021] A pulley transmission structure 15 for power combination is installed between one of the connecting rod type reciprocating knocking components 17 and the pulley type double-shaft stirring component, and a PLC control panel 13 electrically connected to the input end of the worm gear reduction transmission component is installed on one side of the surface of the hammer mud box 2;

[0022] The pulley-type double-shaft stirring assembly is a main stirring shaft 6 and an auxiliary auger roller 7 rotatably installed inside the front stirring box 5 and the mud mixing barrel 3. One end of the main stirring shaft 6 and the auxiliary auger roller 7 respectively penetrates the outside of the front stirring box 5 and the mud mixing barrel 3. A pulley transmission structure 8 is installed between the main stirring shaft 6 and the auxiliary auger roller 7. The reduction motor 9 transmits power to the auxiliary auger roller 7 in the mud mixing barrel 3 through the worm gear reduction transmission assembly, and the auxiliary auger roller 7 and the main stirring shaft 6 are connected to each other through the pulley transmission structure 8. At this time, the main stirring shaft 6 and the auxiliary auger roller 7 mix and stir the clay in the front stirring box 5 and the mud mixing barrel 3 respectively;

[0023] The worm gear reduction transmission assembly includes a reduction motor 9 and a transmission box 10 installed on the outer wall of one side of the frame 1. A main shaft 11 is installed inside the transmission box 10. A pulley transmission structure 901 for driving the main shaft 11 to rotate is installed at the output end of the reduction motor 9. One end of the auxiliary auger roller 7 extends to the inside of the transmission box 10 and is installed with a worm gear transmission structure 12 for power engagement with the main shaft 11.

[0024] The reduction motor 9 drives the auxiliary auger roller 7 and the main stirring shaft 6 to rotate through the pulley transmission structure 2 901, the main shaft 11 and the worm gear transmission structure 1 12. At this time, the worm gear reduction transmission component can convert the high-speed and low-torque motor output into a low-speed and high-torque power output, which is very important for the processes in the clay equipment that need to deal with large resistance or high torque, ensuring the stability of the power output;

[0025] The connecting rod type reciprocating knocking assembly 17 includes a base 1701 fixed inside the first cavity, and a slide rod 1707 slidably installed inside the base 1701, one end of the slide rod 1707 extends into the second cavity and is fixedly connected to one end of the knocking hammer 16, a short shaft 1702 is rotatably installed on one side of the surface of the base 1701, one end of the short shaft 1702 is movably connected to the slide rod 1707 through a connecting rod reciprocating rotating structure, and a pulley transmission structure for power engagement is installed between the two short shafts 1702. Structure four 1706, a belt-type worm gear transmission structure is installed between the short shaft 1702 and the auxiliary auger roller 7, the belt-type worm gear transmission structure is a main worm 14 rotatably installed at one end inside the hammer mud box 2, and a worm wheel disc 1703 fixed at the other end of the short shaft 1702, the worm wheel disc 1703 and the main worm 14 are meshed with each other, and a pulley transmission structure three 15 is installed at one end of the main worm 14 away from the worm wheel disc 1703, and the main worm 14 is dynamically engaged with the auxiliary auger roller 7 through the pulley transmission structure three 15;

[0026] The pulley transmission structure 3 15 includes a driving wheel fixed to one end of the surface of the auxiliary auger roller 7 and a driven wheel installed at one end of the main worm 14, and a belt is wound between the driving wheel and the driven wheel. When the clay material passes through the main stirring shaft 6 and the auxiliary auger roller 7 for mixing, the clay material enters the hammer mud box 2, and the pulley transmission structure 3 15 drives the worm wheel disc 1703 in the connecting rod type reciprocating knocking assembly 17 to rotate through the main worm 14;

[0027] The connecting rod reciprocating rotating structure comprises a short connecting rod 1704 fixed at one end of the short shaft 1702, and a long connecting rod 1705 hingedly installed at the top of the short connecting rod 1704, and the top of the long connecting rod 1705 is hingedly connected to one side of the surface of the sliding rod 1707;

[0028] The worm gear 1703 drives the short shaft 1702 and the short connecting rod 1704 to rotate, and then the rotational motion of the short connecting rod 1704 is converted into the reciprocating horizontal motion of the sliding rod 1707 and the striking hammer 16 through the long connecting rod 1705, so as to achieve the purpose of reciprocating hammering and kneading the clay material by the striking hammer 16. One motor drives the entire processing process, which simplifies the operation process and lowers the technical threshold. Compared with complex production lines that require the operation of multiple devices, this integrated operation method makes the operation more intuitive and easy to master, which helps to improve the stability of the production line.

[0029] When the embodiment of the present application is in use, first, the staff puts the clay material to be processed into the front mixing box 5, and then the staff turns on the reduction motor 9 through the PLC control panel 13 to work, and the reduction motor 9 transmits power to the auxiliary auger roller 7 in the mud mixing barrel 3 through the worm gear reduction transmission component, and the auxiliary auger roller 7 and the main mixing shaft 6 are connected by the pulley transmission structure 1 8. At this time, the main mixing shaft 6 and the auxiliary auger roller 7 mix and stir the clay in the front mixing box 5 and the mud mixing barrel 3 respectively, and the clay is pre-mixed once in the front mixing box 5, and the auxiliary auger roller 7 performs secondary mixing on the clay material in the mud mixing barrel 3 and pushes it horizontally, so that the clay material enters the hammer mud box 2 through the discharge box 4 after two mixing processes and performs reciprocating hammering and kneading operations. When the mixed clay enters the hammer mud box 2, the auxiliary auger roller 7 is driven by the pulley transmission structure 1 5 and the main worm 14 are connected with each other by power, and the rotational power of the main worm 14 is transmitted to the connecting rod type reciprocating knocking assembly 17, and the two connecting rod type reciprocating knocking assemblies 17 are connected by power through the pulley transmission structure 1706, and then the two connecting rod type reciprocating knocking assemblies 17 drive the knocking hammer 16 to reciprocate horizontally, and the knocking hammer 16 is used to continuously hammer and knead the clay material. The clay kneading equipment uses a single motor as a driving source to achieve continuous mixing and hammering operations on the clay material, and can integrate the processing processes at different stages together. This integrated operation greatly improves the production efficiency, reduces the intermediate steps and material transfer time in the processing process, thereby reducing the production cycle, and compared with the introduction of multiple independent equipment, the more compact process flow can save production space and reduce equipment investment costs. At the same time, due to the integration of multiple operation steps, the design of the clay processing line is also simpler.

Claims

1. An automated ceramic clay kneading equipment, characterized in that: The invention comprises a frame (1) and a mixing barrel (3) installed on one side of the top of the frame (1), wherein a front stirring box (5) is installed on the top of the mixing barrel (3), a belt-type double-shaft stirring assembly is installed inside the mixing barrel (3) and the front stirring box (5), a worm gear reduction transmission assembly for driving the belt-type double-shaft stirring assembly is installed on the outer wall of one side of the frame (1), a discharge box (4) is installed at the bottom of the mixing barrel (3), and a hammer box (2) is installed at the bottom of the frame (1) below the discharge box (4), and a partition plate (20) is fixed on one side of the inside of the hammer box (2). 1), a partition plate (201) divides the interior of a hammer box (2) into a first cavity and a second cavity, two connecting rod type reciprocating knocking assemblies (17) are installed in the interior of the first cavity, the movable ends of the connecting rod type reciprocating knocking assemblies (17) extend into the interior of the second cavity and are installed with knocking hammers (16), a pulley transmission structure (15) for power coupling is installed between one of the connecting rod type reciprocating knocking assemblies (17) and the pulley type double-axis stirring assembly, and a PLC control panel (13) electrically connected to the input end of the worm gear reduction transmission assembly is installed on one side of the surface of the hammer box (2).

2. The automated ceramic clay kneading equipment according to claim 1, characterized in that: The belt-wheeled double-shaft stirring assembly comprises a main stirring shaft (6) and an auxiliary auger roller (7) which are rotatably mounted inside a front stirring box (5) and a mud mixing barrel (3); one end of the main stirring shaft (6) and the auxiliary auger roller (7) respectively penetrates the outside of the front stirring box (5) and the mud mixing barrel (3); and a belt-wheel transmission structure (8) is mounted between the main stirring shaft (6) and the auxiliary auger roller (7).

3. The automated ceramic clay kneading equipment according to claim 2, characterized in that: The worm gear reduction transmission assembly comprises a reduction motor (9) mounted on an outer wall of one side of a frame (1) and a transmission box (10); a main shaft (11) is mounted inside the transmission box (10); a pulley transmission structure 2 (901) for driving the main shaft (11) to rotate is mounted at the output end of the reduction motor (9); one end of the auxiliary auger roller (7) extends into the interior of the transmission box (10) and is mounted with a worm gear transmission structure 1 (12) for power engagement with the main shaft (11).

4. The automated ceramic clay kneading equipment according to claim 2, characterized in that: The connecting rod type reciprocating striking assembly (17) comprises a base (1701) fixed inside a first cavity, and a slide bar (1707) slidably mounted inside the base (1701), one end of the slide bar (1707) extending into the second cavity and fixedly connected to one end of the striking hammer (16), a short shaft (1702) rotatably mounted on one side of the surface of the base (1701), one end of the short shaft (1702) being movably connected to the slide bar (1707) via a connecting rod reciprocating rotating structure, a pulley transmission structure (1706) for power engagement being mounted between the two short shafts (1702), and a belt type worm gear transmission structure being mounted between the short shaft (1702) and the auxiliary auger roller (7).

5. The automated ceramic clay kneading equipment according to claim 4, characterized in that: The belt-type worm gear transmission structure comprises a main worm (14) rotatably mounted at one end inside the hammer box (2), and a worm wheel disc (1703) fixed at the other end of the short shaft (1702), the worm wheel disc (1703) and the main worm (14) meshing with each other, a pulley transmission structure three (15) being mounted at one end of the main worm (14) away from the worm wheel disc (1703), and the main worm (14) is dynamically engaged with the auxiliary auger roller (7) through the pulley transmission structure three (15).

6. The automated ceramic clay kneading equipment according to claim 5, characterized in that: The pulley transmission structure three (15) comprises a driving wheel fixed to one end of the surface of the auxiliary auger roller (7) and a driven wheel installed at one end of the main worm (14), and a belt is wound between the driving wheel and the driven wheel.

7. The automated ceramic clay kneading equipment according to claim 4, characterized in that: The connecting rod reciprocating rotating structure comprises a short connecting rod (1704) fixed at one end of the short shaft (1702), and a long connecting rod (1705) hingedly installed at the top end of the short connecting rod (1704), and the top end of the long connecting rod (1705) is hingedly connected to one side of the surface of the sliding rod (1707).

8. The automated ceramic clay kneading equipment according to claim 1, characterized in that: The striking hammer (16) is made of a stainless steel component, and the outer peripheral surface of the striking hammer (16) is smooth and free of burrs.

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