Blockage removing device for material discharging

By using sensor detection module and AS pulse module in the discharge device to automatically detect and clear the blockage, combined with the buffering mechanism to prevent the material from falling too quickly, the problems of blockage outlet and equipment damage are solved, and the blockage efficiency and stability are improved.

CN222330545UActive Publication Date: 2025-01-10TONGLU HONGSHI CEMENT CO LTD
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Patent Information

Application Number
CN202421131585.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-10
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In the prior art, the discharge port is prone to blockage and cannot automatically detect the blockage, resulting in cumbersome cleaning and the discharge speed is too fast and may damage the equipment.

Method used

A material discharge and clearing device is designed, and the sensor detection module is used to detect the material flow rate. The AS pulse module is controlled by the controller to clear the blockage, and the material is buffered through the buffer plate and the buffer spring to avoid the falling speed too fast.

Benefits of technology

Automatic detection and clearing of blockages is realized, avoiding cumbersome manual operation and equipment damage, and improving the practicality and stability of the cut-off and clearing device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material blanking unblocking device, which relates to the technical field of material blanking and comprises a feeding pipe, a motor is fixedly mounted on one side of the feeding pipe, an auger is fixedly mounted in the middle of one side of the motor, a feeding port is fixedly mounted on the left side of the top of the feeding pipe, and a discharging port is fixedly mounted on the right side of the top of the feeding pipe. A feeding pipe is fixedly installed on one side of the bottom of the base, a discharging port is fixedly installed on one side of the bottom of the feeding pipe, a supporting plate is fixedly installed on the bottom of one side of the discharging pipe, and a sensor detection module is fixedly installed on the top of the supporting plate. According to the material discharging and unblocking device, the flow sensor on one side of the sensor detection module is used for detecting the flow speed of materials in the discharging pipe, and when the flow speed is reduced, the controller controls the four AS pulse modules to pulse the feeding pipe, so that the blocked feeding pipe is unblocked, the tedious manual operation is avoided, and the working efficiency is improved. And meanwhile, damage to the feeding hole caused by long-time pulse on the feeding hole is also avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of material unblocking and unblocking, in particular to a material unblocking and unblocking device. Background Art

[0002] At present, in the raw material batching process of cement, ceramics and other building materials industries, sticky materials are prone to accumulation on the warehouse walls around the discharge port during transportation, which can easily cause blockage of the discharge port, insufficient material transportation quantity, and uneven raw material ratio at the end, seriously affecting product quality.

[0003] The existing Chinese utility model patent with reference announcement number: CN213355599U discloses an automatic clearing device for a material discharge port of a batching bin, including a batching bin body, a discharge cone arranged at the bottom of the bin body, and a belt scale arranged below the discharge cone; the discharge cone is provided with at least one set of air cannons and one set of vibrating motors; the belt scale is provided with a proximity switch; and also includes a PLC control box, and the air cannon, the vibrating motor, the proximity switch and the belt scale are respectively connected to the PLC control box through cables. The automatic clearing device of the utility model is installed at the discharge port, and there is no need for manual clearing. On the one hand, it saves labor costs, reduces the labor intensity of manual clearing, and also improves the efficiency of clearing; on the other hand, it also reduces the number of material breaks on the belt scale, improves the stability of the batching, and thus has a good effect on stabilizing the batching quality of the raw materials.

[0004] Although the above-mentioned automatic clearing device for the discharge port of the batching bin solves the problems of high labor intensity, high production cost and health impact of operators in the prior art of manual clearing of the discharge port by installing an automatic clearing device at the discharge port, without the need for manual clearing, the existing device is not convenient for automatically detecting whether the discharge port is blocked, so that the clearing device needs to be manually opened, which makes the operation more cumbersome, or it needs to be opened for a long time, which may easily cause the discharge port to be damaged due to vibration, and the discharge speed is too fast during discharge, which may easily cause damage to the equipment. Utility Model Content

[0005] The utility model aims to overcome the problems in the prior art that it is inconvenient to automatically clear the blockage and that the excessively fast material feeding speed easily causes equipment damage, and provides a material feeding and clearing blockage device.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A material unloading and blockage clearing device, comprising:

[0008] A feeding pipe, a motor is fixedly installed on one side of the feeding pipe, an auger is fixedly installed in the middle of one side of the motor, a feeding port is fixedly installed on the left side of the top of the feeding pipe, a discharge port is fixedly installed on one side of the bottom of the feeding pipe, a discharge pipe is fixedly installed on the bottom of the discharge port, a support plate is fixedly installed on the bottom of one side of the discharge pipe, a sensor detection module is fixedly installed on the top of the support plate, a flow sensor is fixedly installed on the top of one side of the sensor detection module, two support rods are fixedly installed on both sides of the inside of the discharge pipe, two buffer springs are fixedly installed on both sides of one side of the support rod, a connecting block is fixedly installed on one side of the buffer spring, a buffer plate is fixedly installed on the bottom of the connecting block, and a rotating shaft is fixedly installed on one side of the buffer plate.

[0009] In a preferred embodiment, a feed pipe is fixedly installed on the top of the feed port, and a controller is fixedly installed on the bottom of one side of the feed pipe, and the controller is a structure for controlling the operation of the AS pulse module.

[0010] In a preferred embodiment, four AS pulse modules are fixedly installed on the top of the four sides of the feed pipe, and a feed funnel is fixedly installed on the top of the feed pipe. The feed funnel is a structure for feeding.

[0011] In a preferred embodiment, the feed funnel is in the shape of a funnel, and a storage box is fixedly mounted on the top of the feed funnel, and the storage box is a structure for storing materials.

[0012] In a preferred embodiment, two supporting grooves are fixedly installed on both sides of the bottom of the feeding tube, and a mounting plate is fixedly installed on the bottom of the supporting groove, and the mounting plate is a supporting structure.

[0013] In a preferred embodiment, four support columns are fixedly installed on the left side of the top of the mounting plate, and four telescopic columns are fixedly installed around the bottom of the mounting plate, and the telescopic columns are structures for telescoping.

[0014] In a preferred embodiment, a bottom plate is fixedly mounted on the bottom of the telescopic column, and four universal wheels are fixedly mounted around the bottom of the bottom plate, and the universal wheels are structures for movement.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The material unloading and unblocking device detects the material flow rate inside the discharge pipe through the flow sensor on one side of the sensor detection module. When the flow rate decreases, the controller controls the four AS pulse modules to pulse the feed pipe, thereby unblocking the blocked feed pipe, avoiding the tedious manual operation and also avoiding the damage of the feed port caused by pulsing the feed port for a long time, thereby improving the practicality of the material unloading and unblocking device;

[0017] 2. The material unloading and unblocking device uses a buffer plate to buffer the falling material. When the material falls on the buffer plate, the buffer spring is driven to expand and contract. The buffer spring is supported by a support rod. The buffer spring and the buffer plate are connected by a connecting block, thereby buffering the falling material, avoiding damage to the equipment caused by the material falling too fast, and improving the practicability of the material unloading and unblocking device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the feeding pipe in the utility model;

[0020] Figure 3 It is a schematic diagram of the support rod in the utility model;

[0021] Figure 4 It is a schematic diagram of the feed pipe in the utility model;

[0022] Figure 5 It is a schematic diagram of the support groove in the utility model.

[0023] 1. Feed pipe; 11. Motor; 12. Auger; 13. Feed port; 14. Discharge port; 15. Discharge pipe; 16. Support plate; 17. Sensor detection module; 18. Flow sensor; 2. Support rod; 21. Buffer spring; 22. Connecting block; 23. Buffer plate; 24. Rotating shaft; 3. Feed pipe; 31. Controller; 32. AS pulse module; 33. Feed hopper; 34. Storage box; 4. Support slot; 41. Mounting plate; 42. Support column; 43. Telescopic column; 44. Bottom plate; 45. Universal wheel. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Combined with Figure 1-Figure 5 In this embodiment, a material discharge and blockage clearing device includes: a feeding pipe 1, a motor 11 is fixedly installed on one side of the feeding pipe 1, a screw 12 is fixedly installed in the middle of one side of the motor 11, a feeding port 13 is fixedly installed on the left side of the top of the feeding pipe 1, a discharge port 14 is fixedly installed on one side of the bottom of the feeding pipe 1, a discharge pipe 15 is fixedly installed at the bottom of the discharge port 14, a support plate 16 is fixedly installed on the bottom of one side of the discharge pipe 15, a sensor detection module 17 is fixedly installed on the top of the support plate 16, and a flow sensor 18 is fixedly installed on the top of one side of the sensor detection module 17.

[0026] Specifically, the material is fed through the feed port 13, and the operation of the motor 11 drives the auger 12 inside the feed pipe 1 to rotate, thereby driving the material to be transmitted, and the material is fed into the flow sensor 18 through the discharge port 14. The sensor detection module 17 is supported by the support plate 16, and the flow rate of the material inside the discharge pipe 15 is detected by the flow sensor 18.

[0027] Two support rods 2 are fixedly installed on both sides of the inside of the discharge pipe 15, two buffer springs 21 are fixedly installed on both sides of one side of the support rod 2, a connecting block 22 is fixedly installed on one side of the buffer spring 21, a buffer plate 23 is fixedly installed on the bottom of the connecting block 22, and a rotating shaft 24 is fixedly installed on one side of the buffer plate 23.

[0028] Specifically, the two buffer springs 21 are supported by the support rod 2, the buffer spring 21 and the buffer plate 23 are connected by the connecting block 22, and the buffer plate 23 can be driven to flip by the rotation of the rotating shaft 24.

[0029] A feed pipe 3 is fixedly mounted on the top of the feed port 13 , and a controller 31 is fixedly mounted on the bottom of one side of the feed pipe 3 .

[0030] Four AS pulse modules 32 are fixedly installed on the top of the four sides of the feed pipe 3 , and a feed funnel 33 is fixedly installed on the top of the feed pipe 3 .

[0031] The feeding funnel 33 is in a funnel shape, and a storage box 34 is fixedly mounted on the top of the feeding funnel 33 .

[0032] Specifically, the material is stored in the storage box 34 , and the feed hopper 33 delivers the material into the feed pipe 3 . The controller 31 can control four AS pulse modules 32 around the feed pipe 3 to pulsate the feed pipe 3 .

[0033] Two support grooves 4 are fixedly installed on both sides of the bottom of the feeding pipe 1 , and a mounting plate 41 is fixedly installed on the bottom of the support groove 4 .

[0034] Four support columns 42 are fixedly installed on the left side of the top of the mounting plate 41 , and four telescopic columns 43 are fixedly installed around the bottom of the mounting plate 41 .

[0035] A bottom plate 44 is fixedly mounted on the bottom of the telescopic column 43 , and four universal wheels 45 are fixedly mounted around the bottom of the bottom plate 44 .

[0036] Specifically, the feeding pipe 1 is supported by the supporting groove 4, the storage box 34 is supported by the mounting plate 42, the height of the material discharge and clearing device can be adjusted by the four telescopic columns 43 around the bottom of the mounting plate 41, and the universal wheels 45 around the bottom of the bottom plate 44 can be moved to drive the material discharge and clearing device to move.

[0037] Working principle: First, the four universal wheels 45 around the bottom of the bottom plate 44 can drive the material unloading and unblocking device to move, so as to move the material unloading and unblocking device to the specified position, and the four telescopic columns 43 around the top of the bottom plate 44 can be extended and retracted to push the mounting plate 41 to adjust the height, so as to adjust the height of the material unloading and unblocking device, and the storage box 34 is supported by four support columns 41, and the feeding pipe 1 is supported by two support grooves 4, so as to improve the practicality of the material unloading and unblocking device, and the material is placed in the storage box 34 for storage, and the material is fed into the feeding pipe 3 through the feeding funnel 33 at the bottom of the storage box 34, and finally the material is fed into the feeding pipe 1, and the motor 11 on one side of the feeding pipe 1 is operated, so as to drive the auger 12 to rotate, so as to transport the material, and the material is unloaded. The port 14 delivers the material into the discharge pipe 15, and the material falls on the buffer plate 23 for buffering, so that the buffer spring 21 extends, and the buffer plate 23 is turned over by the rotation of the rotating shaft 24 to deliver the material, thereby buffering the falling material, avoiding damage to the equipment caused by the material falling too fast, and improving the practicality of the material discharge and unblocking device. The flow rate of the material in the discharge pipe 15 is detected by the flow sensor 18. When the material flow rate decreases, the sensor detection module 17 controls the controller 31 to drive the four AS pulse modules 32 to run, so that the four AS pulse modules 32 pulse the feed pipe 3, so as to clear the material blocked in the feed pipe 3, avoiding the tediousness of manual unblocking, and avoiding the problem of damage to the feed pipe 3 caused by long-term impact, thereby improving the practicality of the material discharge and unblocking device.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A material unloading and unblocking device, characterized in that: The material discharge and blockage clearing device comprises a feed pipe (1), a motor (11) is fixedly mounted on one side of the feed pipe (1), a screw auger (12) is fixedly mounted in the middle of one side of the motor (11), a feed port (13) is fixedly mounted on the left side of the top of the feed pipe (1), a discharge port (14) is fixedly mounted on one side of the bottom of the feed pipe (1), a discharge pipe (15) is fixedly mounted at the bottom of the discharge port (14), a support plate (16) is fixedly mounted on the bottom of one side of the discharge pipe (15), and the top of the support plate (16) is fixedly mounted on the bottom of the discharge pipe (15). A sensor detection module (17) is fixedly installed, a flow sensor (18) is fixedly installed on the top of one side of the sensor detection module (17), two support rods (2) are fixedly installed on both sides of the inside of the discharge pipe (15), two buffer springs (21) are fixedly installed on both sides of one side of the support rod (2), a connecting block (22) is fixedly installed on one side of the buffer spring (21), a buffer plate (23) is fixedly installed on the bottom of the connecting block (22), and a rotating shaft (24) is fixedly installed on one side of the buffer plate (23).

2. A material unloading and unblocking device according to claim 1, characterized in that: A feed pipe (3) is fixedly mounted on the top of the feed port (13), and a controller (31) is fixedly mounted on the bottom of one side of the feed pipe (3).

3. A material unloading and unblocking device according to claim 2, characterized in that: Four AS pulse modules (32) are fixedly installed on the top of the four sides of the feed pipe (3), and a feed funnel (33) is fixedly installed on the top of the feed pipe (3).

4. A material unloading and blockage clearing device according to claim 3, characterized in that: The feeding funnel (33) is in a funnel shape, and a storage box (34) is fixedly mounted on the top of the feeding funnel (33).

5. The material unloading and blockage clearing device according to claim 1 is characterized in that: Two support grooves (4) are fixedly mounted on both sides of the bottom of the feeding pipe (1), and a mounting plate (41) is fixedly mounted on the bottom of the support groove (4).

6. A material unloading and blockage clearing device according to claim 5, characterized in that: Four support columns (42) are fixedly installed on the left side of the top of the installation plate (41), and four telescopic columns (43) are fixedly installed around the bottom of the installation plate (41).

7. A material unloading and blockage clearing device according to claim 6, characterized in that: A bottom plate (44) is fixedly mounted on the bottom of the telescopic column (43), and four universal wheels (45) are fixedly mounted around the bottom of the bottom plate (44).

Citation Information

Patent Citations

  • Automatic unblocking device for feed opening of batching bin

    CN213355599U