Sludge dewatering device for environmental protection engineering
Through the cooperation of the motor-driven agitator and vibrator, the problem of mud ball blockage in the sludge dewatering device is solved, rapid flocculation and efficient dehydration of the sludge are achieved, and the sludge dewatering efficiency and solid-liquid separation effect are improved.
Patent Information
- Application Number
- CN202421148576.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing sludge dewatering devices are prone to mud balls to block the water discharge holes during the separation of sludge and water, resulting in low sludge dewatering efficiency and affecting the sludge dewatering efficiency.
The motor drives the drive shaft to rotate, and the drive shaft drives the short rope and long rope to rotate, and the ball beads rotate, so as to achieve rapid stirring and mixing of sludge and coagulant, forming mud balls, and using vibrator and porous incline plate for solid-liquid separation , prevent clogging and improve dehydration efficiency.
The rapid flocculation of sludge and coagulant is achieved, the sludge dehydration efficiency is improved, the porous incline plate is prevented, and the collection and treatment process of sludge balls is simplified.
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Figure CN222331778U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of environmental protection engineering, and more specifically, to a sludge dewatering device for environmental protection engineering. Background Art
[0002] Environmental protection projects refer to projects specifically designed for environmental protection. The contents of environmental protection projects mainly include air pollution prevention and control projects, water pollution prevention and control projects, solid waste treatment and utilization projects, and noise control projects. Among them, sludge dewatering devices are indispensable devices in water pollution prevention and control projects. Generally, granulation dewatering method is used for sludge dewatering. However, in the existing sludge dewatering devices, during the separation process of sludge balls and water, there is a situation where the sludge balls block the drainage holes, resulting in untimely separation of sludge balls and water, thus affecting the sludge dewatering efficiency.
[0003] Chinese patent application number: CN202221187558.1, provides a sludge dewatering device for environmental protection engineering. This solution first enters the granulation chamber after adding a high molecular weight coagulant into the sludge. Under the action of the sludge's own gravity, it flocculates and compresses, and forms sludge balls in layers. Then the sludge balls and water enter the dewatering chamber, which is used to complete the separation of sludge balls and water.
[0004] However, relying on the sludge's own gravity to flocculate and form sludge balls is slow, time-consuming, and inefficient, which is not conducive to high-intensity sludge dewatering operations. Therefore, a sludge dewatering device for environmental protection engineering is proposed to address the above problems. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide a sludge dewatering device for environmental protection engineering, in which a motor drives a transmission shaft to rotate, the transmission shaft drives a short rope and a long rope to rotate, and the short rope and the long rope drive a first ball and a second ball to rotate, thereby stirring and mixing the sludge and coagulant in the reaction tank, so that the sludge and coagulant in the reaction tank are quickly mixed and flocculated into mud balls, which is convenient for subsequently improving the sludge dewatering efficiency.
[0006] The above technical objectives of the utility model are achieved through the following technical solutions:
[0007] A sludge dewatering device for environmental protection engineering, comprising a dewatering box, a reaction tank is installed at the left end of the dewatering box, a discharge port is opened at the right end of the reaction tank, a mixer is installed at the top of the reaction tank, a drain plug is installed at the bottom of the reaction tank, and a vibrator is installed at the right end of the dewatering box; the mixer comprises a motor, the motor is installed at the top of the reaction tank, a transmission shaft is fixedly connected to the transmission end of the motor, the transmission shaft passes through the top, a short rope is installed at the bottom end of the transmission shaft, a first ball is fixedly connected to the bottom end of the short rope, a long rope is installed at the bottom end of the transmission shaft, the long rope is matched with the short rope, a second ball is fixedly connected to the bottom end of the long rope, and the second ball is matched with the first ball;
[0008] Sludge and coagulant are put into the reaction tank and quickly reacted and mixed through the mixer. The drain plug discharges the sludge after the reaction in the reaction tank through the discharge port into the dewatering box for solid-liquid separation. The vibrator vibrates the dewatering box to improve the solid-liquid separation effect in the dewatering box. The motor drives the transmission shaft to rotate, the transmission shaft drives the short rope and the long rope to rotate, the short rope and the long rope drive the first ball and the second ball to rotate, and then the sludge and coagulant in the reaction tank are stirred and mixed, so that the sludge and coagulant in the reaction tank are quickly mixed and flocculated into mud balls, which is convenient for subsequent improvement of sludge dewatering efficiency.
[0009] Reference Figure 4 As shown, the dehydration box includes a box body, the box body is installed at the right end of the reaction tank, the box body is adapted to the reaction tank, an outlet is opened at the right end of the box body, a baffle is installed at the left end of the box body, the baffle is adapted to the discharge port, and a porous inclined plate is installed at the right end of the baffle, and the porous inclined plate is adapted to the outlet;
[0010] The sludge after reaction is filtered through the porous inclined plate, and the liquid in the sludge after reaction falls from the holes of the porous inclined plate to the bottom of the box, while the mud pellets in the sludge after reaction remain on the porous inclined plate, achieving the effect of solid-liquid separation, thereby allowing the sludge to be dehydrated.
[0011] Reference Figure 4 As shown, the vibrator includes a motor, which is mounted on the outer wall of the box body, and a driven rod is fixedly connected to the transmission end of the motor, and the driven rod passes through the box body and is located below the porous inclined plate, and the driven rod is movably connected to the box body, and a plurality of cams arranged at equal distances are fixedly connected to the outer wall of the driven rod, and the cams are adapted to the porous inclined plate;
[0012] The motor drives the driven rod to rotate back and forth, and the driven rod drives the cam to rotate. The cam repeatedly hits the porous inclined plate to prevent the porous inclined plate from being blocked by mud balls. It can also make the mud balls continue to rotate and roll down and be discharged from the outlet, making it convenient for users to collect and process the discharged mud balls.
[0013] Reference Figure 3 As shown, the drain plug includes a base, the top end of the base is fixedly connected to a plurality of brackets arranged equidistantly, and the top end of the bracket is fixedly connected to the bottom end of the reaction tank.
[0014] The top end of the base is fixedly connected with an electric push rod, the transmission end of the electric push rod is fixedly connected with a transmission rod, the transmission rod penetrates the bottom end of the reaction tank, and the transmission rod is slidably connected with the reaction tank.
[0015] The top end of the transmission rod is fixedly connected with a piston, the piston is located inside the reaction tank, and the piston is adapted to the short rope, the first ball, the long rope, the second ball and the discharge port;
[0016] The electric push rod is supported by the base, the electric push rod drives the transmission rod to move, and the transmission rod drives the piston to move up and down. When the piston moves upward, it can push the sludge after the reaction in the reaction tank, so that the sludge is discharged from the discharge port to the porous inclined plate for solid-liquid separation.
[0017] In summary, the utility model has the following beneficial effects:
[0018] (1) In this scheme, the motor drives the transmission shaft to rotate, the transmission shaft drives the short rope and the long rope to rotate, the short rope and the long rope drive the first ball and the second ball to rotate, and then the sludge and coagulant in the reaction tank are stirred and mixed, so that the sludge and coagulant in the reaction tank are quickly mixed and flocculated into mud balls, which is convenient for subsequent improvement of sludge dewatering efficiency, and the transmission by the short rope and the long rope will not affect the movement of the piston, which is convenient for the discharge of sludge and subsequent solid-liquid separation.
[0019] (2) In this solution, the motor drives the driven rod to rotate reciprocatingly, and the driven rod drives the cam to rotate. The cam repeatedly hits the porous inclined plate to prevent the porous inclined plate from being blocked by mud balls. It can also make the mud balls continue to rotate and roll down and be discharged from the outlet, making it convenient for users to collect and process the discharged mud balls. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 Schematic diagram of the overall structure of this embodiment;
[0021] Figure 2 Schematic diagram of the structure cut in this embodiment;
[0022] Figure 3 Schematic diagram of the structure of the mixer in this embodiment;
[0023] Figure 4 It is a schematic diagram of the structure of the dehydration box disassembled in this embodiment.
[0024] In the figure, 1, dehydration box; 2, reaction tank; 3, vibrator; 4, drain plug; 5, mixer; 101, box body; 102, baffle; 103, porous inclined plate; 301, motor; 302, driven rod; 303, cam; 401, base; 402, bracket; 403, electric push rod; 404, transmission rod; 405, piston; 501, motor; 502, transmission shaft; 503, short rope; 504, first ball; 505, long rope; 506, second ball. DETAILED DESCRIPTION
[0025] The utility model is further described in detail below in conjunction with the accompanying drawings.
[0026] The same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom" and "top", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0027] Reference Figure 1-Figure 3 As shown, a sludge dewatering device for environmental protection engineering in a preferred embodiment of the utility model comprises a dewatering box 1, a reaction tank 2 is installed at the left end of the dewatering box 1, a discharge port is opened at the right end of the reaction tank 2, a mixer 5 is installed at the top of the reaction tank 2, a drain plug 4 is installed at the bottom of the reaction tank 2, and a vibrator 3 is installed at the right end of the dewatering box 1; the mixer 5 comprises a motor 501, the motor 501 is installed at the top of the reaction tank 2, a transmission shaft 502 is fixedly connected to the transmission end of the motor 501, the transmission shaft 502 passes through the top, a short rope 503 is installed at the bottom end of the transmission shaft 502, the bottom end of the short rope 503 is fixedly connected to the first ball 504, the bottom end of the transmission shaft 502 is installed with a long rope 505, the long rope 505 is matched with the short rope 503, the bottom end of the long rope 505 is fixedly connected to the second ball 506, and the second ball 506 is matched with the first ball 504;
[0028] Sludge and coagulant are added through the reaction tank 2 and quickly reacted and mixed through the mixer 5. The drain plug 4 discharges the sludge after the reaction in the reaction tank 2 through the discharge port into the dewatering box 1 for solid-liquid separation. The vibrator 3 vibrates the dewatering box 1 to improve the solid-liquid separation effect in the dewatering box 1. Among them, the motor 501 drives the transmission shaft 502 to rotate, the transmission shaft 502 drives the short rope 503 and the long rope 505 to rotate, the short rope 503 and the long rope 505 drive the first ball 504 and the second ball 506 to rotate, and then the sludge and coagulant in the reaction tank 2 are stirred and mixed, so that the sludge and coagulant in the reaction tank 2 are quickly mixed and flocculated into mud balls, which is convenient for subsequent improvement of the sludge dewatering efficiency.
[0029] Reference Figure 4As shown, the dehydration box 1 includes a box body 101, which is installed at the right end of the reaction tank 2, the box body 101 is adapted to the reaction tank 2, an outlet is opened at the right end of the box body 101, a baffle 102 is installed at the left end of the box body 101, the baffle 102 is adapted to the discharge port, and a porous inclined plate 103 is installed at the right end of the baffle 102, and the porous inclined plate 103 is adapted to the outlet;
[0030] The sludge after the reaction is filtered through the porous inclined plate 103, and the liquid in the sludge after the reaction falls from the holes of the porous inclined plate 103 to the bottom of the box 101, while the mud pellets in the sludge after the reaction remain on the porous inclined plate 103, achieving the effect of solid-liquid separation, thereby dehydrating the sludge.
[0031] Reference Figure 4 As shown, the vibrator 3 includes a motor 301, which is mounted on the outer wall of the box body 101, and a driven rod 302 is fixedly connected to the transmission end of the motor 301, and the driven rod 302 penetrates the box body 101 and is located below the porous inclined plate 103, and the driven rod 302 is movably connected to the box body 101, and a plurality of cams 303 arranged at equal distances are fixedly connected to the outer wall of the driven rod 302, and the cams 303 are adapted to the porous inclined plate 103;
[0032] The motor 301 drives the driven rod 302 to rotate back and forth, and the driven rod 302 drives the cam 303 to rotate. The cam 303 repeatedly hits the porous inclined plate 103 to prevent the porous inclined plate 103 from being blocked by mud balls, and also allows the mud balls to continue to rotate and roll down and be discharged from the outlet, so that the user can collect and process the discharged mud balls.
[0033] Reference Figure 3 As shown, the drain plug 4 includes a base 401 , a top end of the base 401 is fixedly connected to a plurality of brackets 402 that are equidistantly arranged, and a top end of the bracket 402 is fixedly connected to a bottom end of the reaction tank 2 .
[0034] The top of the base 401 is fixedly connected with an electric push rod 403 , and the transmission end of the electric push rod 403 is fixedly connected with a transmission rod 404 . The transmission rod 404 passes through the bottom end of the reaction tank 2 , and the transmission rod 404 is slidably connected to the reaction tank 2 .
[0035] The top end of the transmission rod 404 is fixedly connected with a piston 405, which is located inside the reaction tank 2. The piston 405 is adapted to the short rope 503, the first ball 504, the long rope 505, the second ball 506 and the discharge port;
[0036] The electric push rod 403 is supported by the base 401, and the electric push rod 403 drives the transmission rod 404 to move, and the transmission rod 404 drives the piston 405 to move up and down. When the piston 405 moves upward, it can push the sludge after the reaction in the reaction tank 2, so that the sludge is discharged from the discharge port to the porous inclined plate 103 for solid-liquid separation.
[0037] Specific implementation process: First, put the sludge and coagulant into the reaction tank 2, turn on the motor 501 to drive the transmission shaft 502 to rotate, the transmission shaft 502 drives the short rope 503 and the long rope 505 to rotate, the short rope 503 and the long rope 505 drive the first ball 504 and the second ball 506 to rotate, and then the sludge and coagulant in the reaction tank 2 are stirred and mixed, so that the sludge and coagulant in the reaction tank 2 are quickly mixed and flocculated into mud balls. After flocculation is completed, turn off the motor 501 and turn on the electric push rod 403 to drive the transmission rod 404 to move, the transmission rod 404 drives the piston 405 to rise and fall, and when the piston 405 moves upward, it can push the reacted sludge in the reaction tank 2 to make The sludge is discharged from the discharge port onto the porous inclined plate 103. At this time, the porous inclined plate 103 filters the reacted sludge, and the liquid in the reacted sludge falls from the holes of the porous inclined plate 103 to the bottom of the box body 101, while the mud balls in the reacted sludge remain on the porous inclined plate 103, achieving the effect of solid-liquid separation, thereby dehydrating the sludge. At the same time, the motor 301 is turned on to drive the driven rod 302 to rotate reciprocatingly, and the driven rod 302 drives the cam 303 to rotate, and the cam 303 repeatedly hits the porous inclined plate 103 to prevent the porous inclined plate 103 from being blocked by mud balls. The mud balls can also be made to continue to rotate and roll down and be discharged from the outlet, so that the user can collect and process the discharged mud balls.
[0038] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A sludge dewatering device for environmental protection engineering, comprising a dewatering box (1), characterized in that: A reaction tank (2) is installed at the left end of the dehydration box (1), a discharge port is opened at the right end of the reaction tank (2), a mixer (5) is installed at the top end of the reaction tank (2), a drain plug (4) is installed at the bottom end of the reaction tank (2), and a vibrator (3) is installed at the right end of the dehydration box (1); The mixer (5) comprises a motor (501), wherein the motor (501) is mounted on the top of the reaction tank (2), the transmission end of the motor (501) is fixedly connected to a transmission shaft (502), the transmission shaft (502) passes through the top, a short rope (503) is mounted on the bottom end of the transmission shaft (502), the bottom end of the short rope (503) is fixedly connected to a first ball (504), a long rope (505) is mounted on the bottom end of the transmission shaft (502), the long rope (505) is matched with the short rope (503), the bottom end of the long rope (505) is fixedly connected to a second ball (506), and the second ball (506) is matched with the first ball (504).
2. The sludge dewatering device for environmental protection engineering according to claim 1, characterized in that: The dehydration box (1) comprises a box body (101), the box body (101) is installed at the right end of the reaction tank (2), the box body (101) is compatible with the reaction tank (2), an outlet is opened at the right end of the box body (101), a baffle (102) is installed at the left end of the box body (101), the baffle (102) is compatible with the discharge port, and a porous inclined plate (103) is installed at the right end of the baffle (102), and the porous inclined plate (103) is compatible with the outlet.
3. The sludge dewatering device for environmental protection engineering according to claim 1, characterized in that: The vibrator (3) comprises a motor (301), the motor (301) is mounted on the outer wall of the box body (101), a driven rod (302) is fixedly connected to the transmission end of the motor (301), the driven rod (302) passes through the box body (101) and is located below the porous inclined plate (103), the driven rod (302) is movably connected to the box body (101), and a plurality of cams (303) arranged at equal distances are fixedly connected to the outer wall of the driven rod (302), and the cams (303) are adapted to the porous inclined plate (103).
4. The sludge dewatering device for environmental protection engineering according to claim 1, characterized in that: The drain plug (4) comprises a base (401), the top end of the base (401) is fixedly connected to a plurality of brackets (402) arranged at equal distances, and the top end of the brackets (402) is fixedly connected to the bottom end of the reaction tank (2).
5. The sludge dewatering device for environmental protection engineering according to claim 4, characterized in that: The top end of the base (401) is fixedly connected to an electric push rod (403), the transmission end of the electric push rod (403) is fixedly connected to a transmission rod (404), the transmission rod (404) passes through the bottom end of the reaction tank (2), and the transmission rod (404) is slidably connected to the reaction tank (2).
6. The sludge dewatering device for environmental protection engineering according to claim 5, characterized in that: The top end of the transmission rod (404) is fixedly connected with a piston (405), and the piston (405) is located inside the reaction tank (2). The piston (405) is compatible with the short rope (503), the first ball (504), the long rope (505), the second ball (506) and the discharge port.
Citation Information
Patent Citations
Sludge dewatering device for environmental protection engineering
CN217127236U