Inflation type steam generator
The sealing channel is formed through the hot pressing and blowing process and the graphene heating coating is used to solve the problems of high production cost and poor sealing properties of the steam generator, efficient heating and heat transfer are achieved, and instant heat effect is achieved.
Patent Information
- Application Number
- CN202420717393.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing steam generator structure has high production costs and poor sealing of the internal channel, making it difficult to achieve immediate heat effect.
The substrate is pressed and sealed by a hot pressing process, and a channel is formed on the first substrate through a blowing process. The graphene heating coating and insulating coating are used to improve thermal conductivity, simplify processing steps and improve sealing.
It reduces production costs, improves yield and production efficiency, achieves efficient heating and heat transfer, and can easily achieve instant heat effect.
Smart Images

Figure CN222335363U_ABST
Abstract
Description
[Technical field]
[0001] The utility model relates to the technical field of steam generators, in particular to an inflation type steam generator. [Background technology]
[0002] In daily life, electric heating products such as coffee machines, instant water heaters, irons, and hanging irons are widely used; these traditional electric heating products usually use electric heating elements such as heating tubes and resistance wires to heat the flowing liquid. The heating efficiency is low and the structure is complex, which makes the product assembly and application troublesome.
[0003] Meanwhile, there is also a method in the prior art of using a steam generator structure to heat the liquid flowing in its internal channel. However, although the existing steam generator structure solves the problem of troublesome product assembly and application, the production and processing technology of the existing steam generator structure is relatively complicated. It is necessary to first die-cast a channel on the substrate, and then weld and seal the edges of the two substrates. The sealing of the internal channel and the edges of the substrate is poor. During processing, the thickness and flatness of the substrate are required to be high, and the yield rate is low, resulting in high production costs, which is not conducive to promotion and application. Moreover, the thick substrate reduces the heating and heat transfer efficiency, making it difficult to achieve instant heating effects.
[0004] In order to solve the above problems, the utility model provides an inflation type steam generator. [Contents of the utility model]
[0005] In order to solve the problems of high production cost, poor sealing of internal channels and difficulty in achieving instant heating effect in the existing steam generator structure, the utility model provides an inflation steam generator.
[0006] In order to solve the above problems, the utility model provides the following technical solutions:
[0007] A blowing steam generator, characterized in that it comprises a first substrate and a second substrate resistant to high temperatures, the first substrate and the second substrate are pressed and sealed by a hot pressing process, a channel for circulating liquid or steam generated by the blowing process is provided on the first substrate, a liquid inlet for the inflow of liquid and an outlet for the output of the heated liquid or steam are respectively provided on the first substrate and at the initial end and the end of the channel, and a graphene heating coating for heating the liquid in the channel is provided on the bottom surface of the second substrate.
[0008] The inflation-type steam generator as described above is characterized in that the thickness of the first substrate does not exceed the thickness of the second substrate, and the channel protrudes from the upper surface of the first substrate.
[0009] The inflation steam generator as described above is characterized in that: the graphene heating coating includes a first insulating coating directly coated on the bottom surface of the second substrate and adhered thereto, a graphene coating for generating heat is provided on the outer surface of the first insulating coating, a second insulating coating is provided on the outer surface of the graphene coating, and electrode sheets for conducting electricity are provided at both ends of the graphene coating.
[0010] The inflation-type steam generator as described above is characterized in that: the materials of the first insulating coating and the second insulating coating are both insulating resins, the first insulating coating, the graphene coating and the second insulating coating are sequentially superimposed on the bottom surface of the second substrate in a coating manner, and the area of the graphene coating and the electrode sheet does not exceed the area of the first insulating coating.
[0011] The inflation steam generator as described above is characterized in that: a conduit is provided in the liquid inlet and the outlet, and the connection between the conduit and the liquid inlet and the outlet is sealed.
[0012] The inflation steam generator as described above is characterized in that: temperature sensors are provided on the first substrate or the second substrate and are located in the corresponding areas of the liquid inlet and the outlet respectively.
[0013] The inflation-type steam generator as described above is characterized in that the first substrate and the second substrate are made of a metal or alloy with high ductility.
[0014] The inflation steam generator as described above is characterized in that a structure identical to and symmetrical to the first substrate and the second substrate is provided on the side of the graphene heating coating away from the second substrate.
[0015] Compared with the prior art, the utility model has the following advantages:
[0016] The utility model discloses an inflation-type steam generator, which firstly presses the first substrate and the second substrate together through a hot pressing process to ensure the sealing of the edges of the substrates, and then adopts an inflation process to inflate the pressed substrates with channel patterns engraved thereon using high-pressure gas, so that a channel with good sealing can be easily inflated on the first substrate, and then the redundant edges and corners are cut off to expose the liquid inlet and the outlet, and then the graphene heating coating is coated, and the upper conduit is sealed and connected. The processing technology adopted by the steam generator is relatively mature and the processing steps are relatively simple, the production yield is high and the production efficiency is high, the production cost can be reduced, and the structure is simple, so it can be flexibly and widely used in various electric heating products; at the same time, the substrate adopted by the inflation process is thinner and has faster heat conduction, and the graphene heating coating is adopted, so the heating efficiency is high, and the instant heating effect can be easily achieved.
Brief Description of the Drawings
[0017] Figure 1 is a three-dimensional schematic diagram of a first embodiment of the steam generator;
[0018] Figure 2 is an explosion diagram of the first embodiment of the steam generator;
[0019] Figure 3 is a cross-sectional schematic diagram of a first embodiment of the steam generator;
[0020] Figure 4 is a cross-sectional schematic diagram of a second embodiment of the steam generator;
[0021] In the figure: 1 is the first substrate; 2 is the second substrate; 3 is the channel; 4 is the liquid inlet; 5 is the outlet; 6 is the graphene heating coating; 7 is the first insulating coating; 8 is the graphene coating; 9 is the second insulating coating; 10 is the electrode sheet; 11 is the catheter; 12 is the temperature sensor. [Specific implementation method]
[0022] The technical features of the present invention are further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can understand them.
[0023] An expansion steam generator, such as Figure 1 to Figure 4 As shown, it includes a first substrate 1 and a second substrate 2 that are resistant to high temperatures. The first substrate 1 and the second substrate 2 are pressed and sealed by a hot pressing process. A channel 3 for circulating liquid or steam generated by a blowing process is provided on the first substrate 1. A liquid inlet 4 for flowing liquid and an outlet 5 for leading out heated liquid or steam are provided on the first substrate 1 and at the initial end and the end of the channel 3, respectively. A graphene heating coating 6 for heating the liquid in the channel 3 is provided on the bottom surface of the second substrate 2. The first substrate 1 and the second substrate 2 are first pressed and sealed by a hot pressing process to ensure the sealing of the edges of the substrates, and then a blowing process is used. , the pressed substrate with the channel pattern engraved thereon is inflated by using high-pressure gas, so that a channel 3 with good sealing performance can be easily inflated on the first substrate 1, and then the redundant edges and corners are cut off to expose the liquid inlet 4 and the outlet 5, and then the graphene heating coating 6 is coated, and the conduit 11 is sealed and connected. The above processing steps are relatively simple, the production yield is high and the production efficiency is high, which can reduce the production cost, and the steam generator has a simple structure and can be flexibly and widely used in various electric heating products. At the same time, the substrate used in the inflation process is thinner and has faster heat conduction. The graphene heating coating 6 has high heating efficiency and can easily achieve instant heating effect.
[0024] Specifically, the thickness of the first substrate 1 does not exceed the thickness of the second substrate 2, so that the high-pressure gas can blow out the channel 3 toward the first substrate 1 during the inflation process, thereby avoiding deformation of the second substrate 2 and affecting the flatness of its bottom surface. The channel 3 protrudes from the upper surface of the first substrate 1, and the bottom surface area of the second substrate 2 corresponding to the graphene heating coating 6 is a plane or a smooth curved surface, which is convenient for coating the graphene heating coating 6.
[0025] Specifically, Figure 3 As shown, the graphene heating coating 6 includes a first insulating coating 7 directly coated on the bottom surface of the second substrate 2 and adhered thereto, a graphene coating 8 for generating heat is provided on the outer surface of the first insulating coating 7, a second insulating coating 9 is provided on the outer surface of the graphene coating 8, and electrode sheets 10 for conducting electricity are provided at both ends of the graphene coating 8.
[0026] Specifically, Figure 3 As shown, the materials of the first insulating coating 7 and the second insulating coating 9 are both insulating resins, and the first insulating coating 7, the graphene coating 8 and the second insulating coating 9 are sequentially superimposed on the bottom surface of the second substrate 2 in a coating manner, and the area of the graphene coating 8 and the electrode sheet 10 does not exceed the area of the first insulating coating 7 to prevent the electrode sheet 10 from contacting and leaking electricity with the second substrate 2.
[0027] Specifically, a conduit 11 is provided in the liquid inlet 4 and the outlet 5, and the connection between the conduit 11 and the liquid inlet 4 and the outlet 5 is sealed. The conduit 11 facilitates the steam generator to be connected to the applied electrical appliance, so as to facilitate assembly and application.
[0028] In addition, a temperature sensor 12 is provided on the first substrate 1 or the second substrate 2 and is located in the corresponding areas of the liquid inlet 4 and the outlet 5, respectively. The temperature sensor 12 is used to detect the temperature of the liquid flowing into the liquid inlet 4 and the temperature of the liquid or steam flowing out of the outlet 5, so that the steam generator can be used in products such as water heaters, coffee machines, and irons.
[0029] Specifically, the first substrate 1 and the second substrate 2 are made of metal or alloy with strong ductility, such as aluminum, copper or aluminum alloy, copper alloy and the like.
[0030] In addition, if Figure 4 As shown, a structure identical to and symmetrical to the first substrate 1 and the second substrate 2 is provided on the side of the graphene heating coating 6 away from the second substrate 2. Due to the double-sided heating characteristic of the graphene heating coating 6, the steam generator can adopt a double-sided channel structure to improve heat utilization.
[0031] The embodiments described in the present invention are merely descriptions of preferred implementations and are not limited to the precise structures described above and shown in the accompanying drawings. Without departing from the design concept of the present invention, various modifications and improvements made to the technical solutions of the present invention by engineers and technicians in this field should fall within the protection scope of the present invention.
Claims
1. An inflation steam generator, characterized in that: The invention comprises a first substrate (1) and a second substrate (2) which are resistant to high temperatures. The first substrate (1) and the second substrate (2) are pressed and sealed by a hot pressing process. A channel (3) for circulating liquid or steam is provided on the first substrate (1) and is generated by a blowing process. A liquid inlet (4) for flowing liquid and an outlet (5) for discharging heated liquid or steam are provided on the first substrate (1) and at the initial end and the end of the channel (3). A graphene heating coating (6) for heating the liquid in the channel (3) is provided on the bottom surface of the second substrate (2).
2. The expansion steam generator according to claim 1, characterized in that: The thickness of the first substrate (1) does not exceed the thickness of the second substrate (2), and the channel (3) protrudes from the upper surface of the first substrate (1).
3. The expansion steam generator according to claim 1, characterized in that: The graphene heating coating (6) comprises a first insulating coating (7) directly coated on the bottom surface of the second substrate (2) and adhered thereto, a graphene coating (8) for generating heat is provided on the outer side of the first insulating coating (7), a second insulating coating (9) is provided on the outer side of the graphene coating (8), and electrode sheets (10) for conducting electricity are provided at both ends of the graphene coating (8).
4. The expansion steam generator according to claim 3, characterized in that: The first insulating coating (7) and the second insulating coating (9) are both made of insulating resin; the first insulating coating (7), the graphene coating (8) and the second insulating coating (9) are sequentially superimposed on the bottom surface of the second substrate (2) in a coating manner; and the area of the graphene coating (8) and the electrode sheet (10) does not exceed the area of the first insulating coating (7).
5. The expansion steam generator according to claim 1, characterized in that: A conduit (11) is provided in the liquid inlet (4) and the outlet (5), and the connection between the conduit (11), the liquid inlet (4) and the outlet (5) is sealed.
6. The expansion steam generator according to claim 1, characterized in that: Temperature sensors (12) are provided on the first substrate (1) or the second substrate (2) and are located in corresponding areas of the liquid inlet (4) and the outlet (5).
7. The expansion steam generator according to any one of claims 1 to 6, characterized in that: The first substrate (1) and the second substrate (2) are made of metal or alloy.
8. The expansion steam generator according to any one of claims 1 to 5, characterized in that: A structure identical and symmetrical to the first substrate (1) and the second substrate (2) is provided on the side of the graphene heating coating (6) away from the second substrate (2).