Ginger extract extraction device
By designing a ginger extract extraction device containing crushing and extraction components, the pulverization and stirring vibration technology is used to solve the problems of complex processing and low extraction efficiency in the production of traditional ginger extracts, and the extraction efficiency and dissolution effect are improved.
Patent Information
- Application Number
- CN202421060663.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-15
AI Technical Summary
In the production process of traditional ginger extract, slices and drying are required, and the extraction efficiency of the extraction device is low, resulting in increased processing equipment demand, complex operation steps, time-consuming and labor-consuming, and slow extraction process.
A ginger extract extraction device is designed, including a crushing assembly and an extraction assembly. The crushing assembly crushes ginger slices by rotating the sleeve and crushing blades. The ginger slices fall directly into the extraction shell. The extraction shell is equipped with a vibrator and agitating blades. Agitation and vibration are achieved by driving the motor and controller to improve dissolution efficiency.
The processing process is simplified, the extraction efficiency is improved, and the equipment transfer time and strength is reduced. The ginger extract is dissolved better, solving the problem of low extraction efficiency in traditional devices.
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Figure CN222342031U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extraction devices, in particular to a ginger extract extraction device. Background Art
[0002] Ginger, also known as dixin, Bailayun, and yellow ginger, is the rhizome of a perennial herbaceous plant of the ginger family. It is a rhizome spice seasoning and a traditional medicinal plant gingerol. The oil content in fresh ginger is 0.3%-0.35%. Ginger is rich in nutrients and has complex chemical composition. It is divided into three categories: volatile oil, gingerol, and diphenylheptane. Gingerol is a trace, high-priced concentrated substance extracted from ginger. It tastes aromatic and spicy and contains all the flavors of ginger spices. It is a high-quality seasoning and food ingredient. Gingerol includes gingerolol, gingerolone, shogaol, and gingerol. Since ginger is not resistant to storage, modern processing technology is used to make deep-processed products such as ginger essential oil, gingerol, and ginger oleoresin, which can not only solve the storage problem, but also better retain its economic and use value.
[0003] In the traditional production process of ginger extract, ginger usually needs to be sliced and dried, and then crushed to increase the contact area, thereby improving the extraction efficiency. However, these operations not only increase the demand for processing equipment and operating steps, but also the transfer of raw materials between multiple processing equipment is time-consuming and labor-intensive. In addition, most traditional extraction devices only have basic extraction functions, which leads to slow contact between ginger and the solvent in the device and slow dissolution of the solute, affecting the extraction efficiency. Utility Model Content
[0004] In order to solve the problem that when an extraction device extracts ginger extract, these operations not only increase the demand for processing equipment and operating steps, but also the transfer of raw materials between multiple processing equipment is time-consuming and labor-intensive, the utility model provides a ginger extract extraction device to solve the above problems.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A ginger extract extraction device comprises a support bracket, a support plate is installed on the outer wall of the support bracket, a mounting plate is installed on the outer wall of the support plate, an extraction component is installed on the outer wall of the mounting plate, and a crushing component is arranged at one end of the extraction component;
[0007] The extraction assembly comprises a first fixed block, the first fixed block is mounted on the outer wall of the mounting plate, a fixed seat is mounted on the outer wall of the first fixed block, a sliding rod is slidably connected to the inner wall of the fixed seat, a second fixed block is mounted on one end of the sliding rod, a limit spring is mounted at the port of the fixed seat, and one end of the limit spring is connected to the outer wall of the second fixed block, an extraction shell is mounted on the outer wall of the second fixed block, a vibrator is arranged at the bottom of the extraction shell, a driving motor is mounted at the bottom of the extraction shell, and a rotating rod is mounted on the driving shaft of the driving motor, one end of the rotating rod penetrates the extraction shell and extends to the inner wall of the extraction shell where a stirring blade is mounted;
[0008] The pulverizing assembly includes a pulverizing shell, which is fixed at the port of the extraction shell through a limiting ring, an upper cover is installed at the port of the pulverizing shell, a screen is installed on the inner wall of the pulverizing shell, a rotating sleeve is embedded on the outer wall of the screen, a rotating rod is rotatably connected to the inner wall of the rotating sleeve, and a rotating rod is connected to one end of the rotating rod, a pulverizing blade is installed on the outer wall of the rotating rod, and a controller is installed on the outer wall of the pulverizing shell.
[0009] As a preferred solution of the utility model, a handle is installed on the outer wall of the upper cover, and the handle is provided in two groups and is respectively located on the outer wall of the upper cover, and the cross section of the mounting plate is π-shaped.
[0010] As a preferred solution of the utility model, a liquid outlet valve is installed on the outer wall of the extraction shell through a conduit, the connection between the conduit and the extraction shell is a communicating structure, and two groups of mounting plates are provided and are respectively located on the outer wall of the support plate.
[0011] As a preferred solution of the utility model, the controller is connected to the vibrator and the driving motor respectively through wires and the connection method is electrical connection, and the first fixing blocks are provided in multiple groups and are respectively located on the outer wall of the supporting bracket.
[0012] As a preferred solution of the present utility model, the second fixing blocks are provided in multiple groups and are respectively located on the outer wall of the extraction shell, and the cross section of the extraction shell is a T-shaped structure.
[0013] As a preferred solution of the utility model, the second fixing block is located directly above the first fixing block, the limit springs are provided in multiple groups and are respectively located on the outer wall of the second fixing block, and the sliding rod is located in the inner cavity of the limit spring.
[0014] As a preferred solution of the utility model, two groups of vibrators are provided and are respectively located on the bottom outer wall of the extraction shell, and the vibrators are located on one side of the driving motor.
[0015] As a preferred solution of the utility model, the stirring blades are provided in multiple groups and are respectively located on the outer wall of the rotating rod, and the screen is located directly above the extraction shell.
[0016] The ginger particles of the utility model directly fall into the inner cavity of the extraction shell through the screen to facilitate subsequent extraction, and the processing efficiency of the device is better.
[0017] The utility model constrains the extraction shell, so that the extraction shell can only vibrate up and down, and the mixed liquid inside the extraction shell is stirred and vibrated, so the dissolution effect of the ginger extract is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the crushing component of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the extraction component of the utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the first fixing block of the utility model;
[0022] Figure 5 It is a schematic diagram of the structure of the rotating sleeve of the utility model.
[0023] In the figure: 1. support bracket; 2. support plate; 3. mounting plate; 4. extraction component; 401. first fixed block; 402. fixed seat; 403. slide rod; 404. second fixed block; 405. limit spring; 406. extraction shell; 407. vibrator; 408. drive motor; 409. rotating rod; 410. stirring blade; 5. crushing component; 501. crushing shell; 502. limit ring; 503. upper cover; 504. screen; 505. rotating sleeve; 506. rotating rod; 507. crushing blade; 508. controller; 6. handle; 7. liquid outlet valve. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0025] Example: See Figure 1-5The ginger extract extraction device shown includes a support bracket 1, a support plate 2 is installed on the outer wall of the support bracket 1, a mounting plate 3 is installed on the outer wall of the support plate 2, an extraction component 4 is installed on the outer wall of the mounting plate 3, and a crushing component 5 is arranged at one end of the extraction component 4.
[0026] In this embodiment, specific reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The extraction component 4 includes a first fixed block 401, which is mounted on the outer wall of the mounting plate 3. The first fixed block 401 is provided with multiple groups and respectively located on the outer wall of the support bracket 1. A fixed seat 402 is installed on the outer wall of the first fixed block 401. A slide rod 403 is slidably connected to the inner wall of the fixed seat 402. The slide rod 403 is located in the inner cavity of the limit spring 405. A second fixed block 404 is installed at one end of the slide rod 403. The second fixed block 404 is located directly above the first fixed block 401. The second fixed block 404 is provided with multiple groups and respectively located on the outer wall of the extraction shell 406. A limit spring 405 is installed at the port of the fixed seat 402, and one end of the limit spring 405 is connected to the outer wall of the second fixed block 404. The limit spring There are multiple groups of springs 405 and they are respectively located on the outer wall of the second fixed block 404. An extraction shell 406 is installed on the outer wall of the second fixed block 404. The cross-section of the extraction shell 406 is a T-shaped structure. A vibrator 407 is arranged at the bottom of the extraction shell 406. There are two groups of vibrators 407 and they are respectively located on the bottom outer wall of the extraction shell 406. The vibrator 407 is located on one side of the driving motor 408. The driving motor 408 is installed at the bottom of the extraction shell 406, and a rotating rod 409 is installed on the driving shaft of the driving motor 408. One end of the rotating rod 409 penetrates the extraction shell 406 and extends to the inner wall of the extraction shell 406 where a stirring blade 410 is installed. There are multiple groups of stirring blades 410 and they are respectively located on the outer wall of the rotating rod 409.
[0027] In this embodiment, specific reference Figure 1 , Figure 2 and Figure 5 The pulverizing assembly 5 includes a pulverizing shell 501, which is fixed at the port of the extraction shell 406 through a limiting ring 502, and an upper cover 503 is installed at the port of the pulverizing shell 501. A screen 504 is installed on the inner wall of the pulverizing shell 501, and the screen 504 is located directly above the extraction shell 406. A rotating sleeve 505 is embedded in the outer wall of the screen 504, and a rotating rod 506 is rotatably connected to the inner wall of the rotating sleeve 505, and one end of the rotating rod 506 is connected to the rotating rod 409, a pulverizing blade 507 is installed on the outer wall of the rotating rod 506, and a controller 508 is installed on the outer wall of the pulverizing shell 501.
[0028] Among them, a handle 6 is installed on the outer wall of the upper cover 503, and two groups of handles 6 are provided and are respectively located on the outer wall of the upper cover 503, so as to facilitate opening the upper cover 503. The cross-section of the mounting plate 3 is in a π shape, and a liquid outlet valve 7 is installed on the outer wall of the extraction shell 406 through a conduit. The connection between the conduit and the extraction shell 406 is a connecting structure. Two groups of mounting plates 3 are provided and are respectively located on the outer wall of the support plate 2. The controller 508 is respectively connected to the vibrator 407 and the drive motor 408 through wires, and the connection method is an electrical connection, so that the device is powered on.
[0029] When the ginger extract extraction device of the present invention is in operation, the upper cover 503 is opened by pulling the handle 6, and the dried ginger slices are placed into the inner cavity of the crushing shell 501. At the same time, the controller 508 is turned on, so that the controller 508 controls the driving motor 408 to operate. A rotating rod 506 is rotatably connected to the inner wall of the rotating sleeve 505, and one end of the rotating rod 506 is connected to the rotating rod 409. Under the action of the crushing blade 507 installed on the outer wall of the rotating rod 506, when the driving shaft of the driving motor 408 drives the rotating rod 409 to rotate, the rotating rod 506 is driven by the rotating rod 409 to rotate. The crushing blade 507 is driven to crush the ginger slices. At the same time, under the action of the screen 504 located directly above the extraction shell 406, when the ginger slices are crushed into particles of a certain size by the crushing blade 507, the ginger particles pass through the screen 504 and directly fall into the inner cavity of the extraction shell 406 for subsequent extraction. The processing efficiency of the device is better, thereby solving the problem of usually slicing and drying the ginger, and then performing the crushing step to increase the contact area, thereby improving the extraction efficiency. However, these operations not only increase the demand for processing equipment and operating steps, but also the problem of time-consuming and labor-intensive transfer of raw materials among multiple processing equipment.
[0030] At the same time, a driving motor 408 is installed at the bottom of the extraction shell 406, and a rotating rod 409 is installed on the driving shaft of the driving motor 408. One end of the rotating rod 409 penetrates the extraction shell 406 and extends to the inner wall of the extraction shell 406. Under the action of a stirring blade 410, the driving shaft of the driving motor 408 drives the stirring blade 410 to rotate through the rotating rod 409, and the stirring blade 410 stirs the extraction solution in the inner cavity of the extraction shell 406 so as to make the ginger particle extract dissolve in the extraction solvent faster. At the same time, the controller 508 controls the vibrator 407 to operate so that the extraction shell 406 is vibrated. The first fixed block 401 is installed on the outer wall of the mounting plate 3, and a fixed seat 402 is installed on the outer wall of the first fixed block 401. A sliding rod 403 is slidably connected to the inner wall of the fixed seat 402, and a second fixed block 40 4. A limit spring 405 is installed at the port of the fixing seat 402, and one end of the limit spring 405 is connected to the outer wall of the second fixing block 404. Under the action of the extraction shell 406 installed on the outer wall of the second fixing block 404, the extraction shell 406 drives the sliding rod 403 to move downward in the inner cavity of the fixing seat 402 through the second fixing block 404. At the same time, the second fixing block 404 applies pressure to the limit spring 405, and then the compressed limit spring 405 rebounds and drives the second fixing block 404 to move upward, thereby constraining the extraction shell 406. The extraction shell 406 can only vibrate up and down, and the mixed liquid inside the extraction shell 406 is stirred and vibrated, so that the dissolution effect of the ginger extract is better, thereby solving the problem that most traditional extraction devices only have basic extraction functions, resulting in slow contact between ginger and the solvent in the device and slow dissolution of the solute, affecting the extraction efficiency.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ginger extract extraction device, comprising a support frame (1), characterized in that: A support plate (2) is mounted on the outer wall of the support bracket (1), a mounting plate (3) is mounted on the outer wall of the support plate (2), an extraction component (4) is mounted on the outer wall of the mounting plate (3), and a crushing component (5) is provided at one end of the extraction component (4); The extraction assembly (4) comprises a first fixed block (401), the first fixed block (401) being mounted on the outer wall of the mounting plate (3), a fixed seat (402) being mounted on the outer wall of the first fixed block (401), a sliding rod (403) being slidably connected to the inner wall of the fixed seat (402), a second fixed block (404) being mounted on one end of the sliding rod (403), a limit spring (405) being mounted at the end of the fixed seat (402), and one end of the limit spring (405) being connected to the first fixed block (404). An extraction shell (406) is mounted on the outer wall of the second fixed block (404), a vibrator (407) is arranged at the bottom of the extraction shell (406), a driving motor (408) is mounted at the bottom of the extraction shell (406), and a rotating rod (409) is mounted on the driving shaft of the driving motor (408), one end of the rotating rod (409) passes through the extraction shell (406) and extends to the inner wall of the extraction shell (406), where a stirring blade (410) is mounted.
2. A ginger extract extraction device according to claim 1, characterized in that: The pulverizing assembly (5) comprises a pulverizing shell (501), the pulverizing shell (501) being fixed at the port of the extraction shell (406) by means of a limiting ring (502), an upper cover (503) being installed at the port of the pulverizing shell (501), a screen (504) being installed on the inner wall of the pulverizing shell (501), a rotating sleeve (505) being embedded and installed on the outer wall of the screen (504), a rotating rod (506) being rotatably connected to the inner wall of the rotating sleeve (505), one end of the rotating rod (506) being connected to a rotating rod (409), a pulverizing blade (507) being installed on the outer wall of the rotating rod (506), and a controller (508) being installed on the outer wall of the pulverizing shell (501).
3. A ginger extract extraction device according to claim 2, characterized in that: A handle (6) is installed on the outer wall of the upper cover (503), and two groups of the handles (6) are provided and are respectively located on the outer wall of the upper cover (503), and the cross section of the mounting plate (3) is π-shaped; A liquid outlet valve (7) is installed on the outer wall of the extraction shell (406) via a conduit; the connection between the conduit and the extraction shell (406) is a communicating structure; and two groups of mounting plates (3) are provided and are respectively located on the outer wall of the support plate (2).
4. The ginger extract extraction device according to claim 2, characterized in that: The controller (508) is respectively connected to the vibrator (407) and the drive motor (408) via wires and the connection method is electrical connection. The first fixing blocks (401) are provided in multiple groups and are respectively located on the outer wall of the support bracket (1).
5. The ginger extract extraction device according to claim 2, characterized in that: The second fixing blocks (404) are provided in multiple groups and are respectively located on the outer wall of the extraction shell (406); the cross section of the extraction shell (406) is a T-shaped structure.
6. The ginger extract extraction device according to claim 2, characterized in that: The second fixed block (404) is located directly above the first fixed block (401), a plurality of limit springs (405) are provided and are respectively located on the outer wall of the second fixed block (404), and the sliding rod (403) is located in the inner cavity of the limit spring (405).
7. The ginger extract extraction device according to claim 2, characterized in that: The vibrators (407) are provided in two groups and are respectively located on the bottom outer wall of the extraction shell (406), and the vibrators (407) are located on one side of the driving motor (408).
8. The ginger extract extraction device according to claim 2, characterized in that: The stirring blades (410) are provided in multiple groups and are respectively located on the outer wall of the rotating rod (409), and the screen (504) is located directly above the extraction shell (406).
Citation Information
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