Cylinder processing equipment

By designing a detachable and connected walking chassis and processing robot, the problem that existing equipment cannot be installed and used in a compact space is solved, and the effective treatment of the annular bevel is achieved, which enhances the applicability and safety of the equipment.

CN222344570UActive Publication Date: 2025-01-14BEIJING BO TSING TECH CO LTD +1
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Patent Information

Application Number
CN202421010745.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-14
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

Existing cylinder handling equipment cannot be installed and used in a compact space, especially the annular bevel between the two outer ribs cannot be automatically processed.

Method used

A cylinder treatment equipment is designed, including two annular tracks, a detachable and connected walking chassis and a processing robot. By installing the walking seats on the annular track and combining them into a walking chassis, the installation and installation in a compact space are achieved and use. The equipment also includes a driving mechanism, annular safety rope and limiting structure, guide rollers, cleaning brushes and other components, ensuring the stability and safety of the equipment.

Benefits of technology

The installation and use of the cylinder processing equipment in a compact space is realized, which avoids the problem that the equipment cannot be placed directly into the installation area and connected to the annular track, and ensures the effective treatment of the annular bevel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a barrel processing device which comprises two annular rails, a first guide rail, a second guide rail, a third guide rail and a fourth guide rail, the two annular rails are used for being arranged on a barrel in a sleeving mode, and the two annular rails are located on the two sides of an annular groove of the barrel respectively; the walking chassis comprises two walking seats which are detachably connected, and the two walking seats walk on the two annular rails respectively; and the processing robot is mounted on the walking chassis and is used for processing the annular groove. According to the scheme, when the barrel treatment equipment is installed, the two walking bases are placed in the installation area and connected with the two annular rails correspondingly, then the walking base plate is formed through combination, and therefore the problem that an integrated walking base plate cannot be directly installed is solved; the problems that an integrated walking chassis is difficult to place in a compact installation area and is difficult to connect with the two annular rails are solved, and installation and use of the barrel treatment equipment in a compact space are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a barrel processing equipment. Background Art

[0002] Large cylindrical structures such as large joints of shipyards include multiple butted cylinders. The butt joints of the two cylinders form an annular groove, which needs to be welded. An annular outer rib is arranged on the outer circumference of the cylinder, and the annular groove is located between the two outer ribs. The distance between the two outer ribs is small, and the existing processing equipment cannot be installed between the two outer ribs, and automatic processing cannot be performed. Utility Model Content

[0003] The utility model provides a barrel processing device to solve the problem that the processing device in the prior art cannot be installed and used in a compact space.

[0004] In order to solve the above problems, the utility model provides a drum processing equipment, including: two annular tracks, which are used to be sleeved on the drum, and the two annular tracks are respectively located on both sides of the annular groove of the drum; a walking chassis, the walking chassis includes two detachably connected walking seats, and the two walking seats respectively walk on the two annular tracks; a processing robot, the processing robot is installed on the walking chassis, and the processing robot processes the annular groove.

[0005] Furthermore, the walking seat includes a walking frame and a driving mechanism installed on the walking frame, the driving mechanism cooperates with the circular track and travels along the circular track, and the walking chassis also includes a detachable connecting frame, which fixedly connects the walking frames of the two walking seats.

[0006] Furthermore, the walking frame is arranged along the extension direction of the corresponding circular track, the walking frame has an outer side surface, the outer side surfaces of the two walking frames are away from each other, and the two circular tracks, the driving mechanism, the connecting frame, and the processing robot are all located between the outer side surfaces of the two walking frames.

[0007] Furthermore, the connecting frame includes two connecting plates, two ends of one connecting plate are respectively connected to the first ends of the two walking frames, and two ends of the other connecting plate are respectively connected to the second ends of the two walking frames.

[0008] Furthermore, the walking chassis also includes a cushion block, which is arranged between the connecting frame and a walking frame, and the cushion block is used to adjust the height difference between the two walking frames in the radial direction of the cylinder.

[0009] Furthermore, the driving mechanism includes a driving motor, a driving wheel and a driven wheel. The driving motor and the driving wheel are both installed on the first end of the walking frame. The driving motor drives the driving wheel to rotate. The driven wheel is installed on the second end of the walking frame. The driving wheel and the driven wheel are both matched with the circular track.

[0010] Furthermore, the barrel processing equipment also includes an annular safety rope and a limiting structure. The annular safety rope is sleeved on the barrel, the limiting structure is installed on the processing robot, and the annular safety rope is wound around the limiting structure or passes through the limiting structure.

[0011] Furthermore, the barrel processing equipment also includes a plurality of guide rollers distributed around the barrel, and the annular safety rope cooperates with the annular grooves of the guide rollers; the limiting structure includes a limiting plate and a plurality of limiting rollers distributed on the limiting plate, the limiting plate is fixed to the processing robot, and the annular safety rope is wound around the annular grooves of the plurality of limiting rollers.

[0012] Furthermore, the barrel processing equipment also includes a track cleaning brush and a groove cleaning brush, both of which can be rotatably arranged on the walking chassis; in the forward direction of the walking chassis, the track cleaning brush is located in front of the walking chassis to clean the circular track, and the groove cleaning brush is located in front of the processing robot to clean the circular groove.

[0013] Furthermore, the processing robot includes a bracket, a radial adjustment part, an axial adjustment part and a processing part, the bracket is installed on the walking chassis, the radial adjustment part is installed on the bracket, the axial adjustment part is installed on the radial adjustment part, and the processing part is installed on the axial adjustment part; wherein, the processing part is used to process the annular groove, the radial adjustment part is used to drive the processing part to move radially along the cylinder, and the axial adjustment part is used to drive the processing part to move axially along the cylinder.

[0014] Applying the technical solution of the utility model, a barrel processing device is provided, including: two annular tracks, the two annular tracks are used to be sleeved on the barrel, and the two annular tracks are respectively located on both sides of the annular groove of the barrel; a walking chassis, the walking chassis includes two detachably connected walking seats, the two walking seats respectively walk on the two annular tracks; a processing robot is installed on the walking chassis, and the processing robot processes the annular groove. In this solution, when installing the barrel processing device, the two walking seats are first placed in the installation area respectively and connected to the two annular tracks respectively, and then combined into a walking chassis, thereby avoiding the problem that the one-piece walking chassis cannot be directly installed, that is, avoiding the problem that the one-piece walking chassis is difficult to put into the compact installation area and difficult to connect with the two annular tracks, thereby realizing the installation and use of the barrel processing device in a compact space. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0016] Figure 1A schematic diagram showing a barrel processing device provided by an embodiment of the utility model installed on a barrel;

[0017] Figure 2 A schematic diagram of a barrel processing device provided by an embodiment of the utility model is shown;

[0018] Figure 3 Shows Figure 2 Schematic diagram of the circular track and the walking chassis;

[0019] Figure 4 Shows Figure 3 Schematic diagram of the walking chassis in;

[0020] Figure 5 A schematic diagram showing the height adjustment of the walking seat of the walking chassis provided in an embodiment of the utility model is shown;

[0021] Figure 6 A schematic diagram of a processing robot in a barrel processing device provided in an embodiment of the utility model is shown.

[0022] The above drawings include the following reference numerals:

[0023] 110. Circular track; 120. Support;

[0024] 200, cylinder; 210, external ribs;

[0025] 300, walking chassis; 310, walking seat; 320, walking frame; 330, driving mechanism; 331, driving motor; 332, driving wheel; 333, driven wheel; 334, anti-slip wheel; 340, connecting frame; 341, connecting plate; 350, cushion block;

[0026] 400, processing robot; 410, support; 420, processing unit; 430, radial adjustment unit; 440, axial adjustment unit;

[0027] 510, annular safety rope; 520, limiting structure; 521, limiting plate; 522, limiting roller; 530, guide roller. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means a limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0029] like Figures 1 to 6 As shown, an embodiment of the utility model provides a barrel processing equipment, including: two annular tracks 110, the two annular tracks 110 are used to be mounted on the barrel 200, and the two annular tracks 110 are respectively located on both sides of the annular groove of the barrel 200; a walking chassis 300, the walking chassis 300 includes two detachably connected walking seats 310, and the two walking seats 310 respectively walk on the two annular tracks 110; a processing robot 400, the processing robot 400 is installed on the walking chassis 300, and the processing robot 400 processes the annular groove.

[0030] In this solution, when installing the barrel processing equipment, the two walking seats 310 are first placed in the installation area and connected to the two circular tracks 110 respectively, and then combined into a walking chassis 300, thereby avoiding the problem that the one-piece walking chassis cannot be directly installed, that is, avoiding the problem that the one-piece walking chassis is difficult to put into the compact installation area and difficult to connect with the two circular tracks 110, and realizing the installation and use of the barrel processing equipment in a compact space. Among them, the processing robot 400 can be a welding robot, a grinding robot, etc.

[0031] For example, when processing the annular groove on the large joint of the slipway, the conventional integrated walking chassis is too large to be directly installed between the two outer ribs of the large joint of the slipway. Through this solution, the two walking seats 310 can be installed on the annular track 110 between the two outer ribs, and then the two walking seats 310 are connected to form a walking chassis 300, and then the processing robot 400 is installed, thereby realizing the installation and use of the barrel processing equipment.

[0032] like Figure 3 and Figure 4 As shown, the walking seat 310 includes a walking frame 320 and a driving mechanism 330 installed on the walking frame 320. The driving mechanism 330 cooperates with the circular track 110 and travels along the circular track 110. The walking chassis 300 also includes a detachable connecting frame 340, which fixedly connects the walking frames 320 of the two walking seats 310.

[0033] That is, the walking chassis 300 and the processing robot 400 on the circular track 110 are realized through the cooperation of the driving mechanism 330 and the circular track 110 , and the detachable connection of the two walking seats 310 is realized through the connecting frame 340 .

[0034] Specifically, the traveling frame 320 is arranged along the extension direction of the corresponding annular track 110, and the traveling frame 320 has an outer side surface, and the outer side surfaces of the two traveling frames 320 are separated from each other, and the two annular tracks 110, the driving mechanism 330, the connecting frame 340, and the processing robot 400 are all located between the outer side surfaces of the two traveling frames 320. In this way, the axial dimension of the barrel processing equipment in the barrel 200 can be reduced, making the structure compact and easy to be installed in a compact space.

[0035] like Figure 4 As shown, the connecting frame 340 includes two connecting plates 341, two ends of one connecting plate 341 are respectively connected to the first ends of the two walking frames 320, and two ends of the other connecting plate 341 are respectively connected to the second ends of the two walking frames 320. In this way, the two walking seats 310 are reliably connected.

[0036] like Figure 5 As shown, the walking chassis 300 further includes a cushion block 350, which is disposed between the connecting frame 340 and a walking frame 320, and the cushion block 350 is used to adjust the height difference between the two walking frames 320 in the radial direction of the cylinder 200. This solution is applicable to the case where the two annular tracks 110 have different diameters and have a height difference in the radial direction of the cylinder 200. Therefore, by providing the cushion block 350, the applicable scope of the device is improved.

[0037] like Figure 4 As shown, the driving mechanism 330 includes a driving motor 331, a driving wheel 332 and a driven wheel 333. The driving motor 331 and the driving wheel 332 are both installed at the first end of the traveling frame 320. The driving motor 331 drives the driving wheel 332 to rotate. The driven wheel 333 is installed at the second end of the traveling frame 320. The driving wheel 332 and the driven wheel 333 are both matched with the annular track 110. The driving wheel 332 and the driven wheel 333 roll on the annular track 110, thereby realizing the movement of the traveling chassis 300.

[0038] Specifically, the driving wheel 332 and the driven wheel 333 have multiple teeth in the circumference, the annular track 110 is a belt-shaped structure, and multiple tooth grooves are distributed on the annular track 110; the driving mechanism 330 also includes multiple anti-slip wheels 334, which are rotatably arranged on the walking frame 320, and the anti-slip wheels 334 and the annular track 110 are rollingly matched, wherein the anti-slip wheels 334 are located on the side of the annular track 110 facing the cylinder 200, and the driving wheel 332 and the driven wheel 333 are both located on the side of the annular track 110 away from the cylinder 200. Through the above arrangement, the anti-slip wheels 334, the driving wheel 332, and the driven wheel 333 can clamp the annular track 110, thereby avoiding falling from the annular track 110.

[0039] In this solution, the annular track 110 includes multiple sections of steel belts connected end to end, and two adjacent steel belts can be detachably connected. The annular track 110 is configured as a multi-section structure for ease of transportation and installation, and the number of steel belts can be selected according to the diameter of different cylinders 200, so that cylinders 200 of different diameters can be matched, thereby improving versatility.

[0040] The drum body handling equipment further includes a plurality of supports 120 distributed circumferentially along the annular track 110, one end of the support 120 is supported on the drum body 200, and the other end of the support 120 is connected to the steel belt. The support 120 supports the steel belt and separates the steel belt from the drum body 200 to avoid interference between the walking chassis 300 and the drum body 200.

[0041] like Figure 2 As shown, the barrel processing equipment also includes an annular safety rope 510 and a limiting structure 520 . The annular safety rope 510 is sleeved on the barrel 200 , and the limiting structure 520 is installed on the bracket 410 . The annular safety rope 510 is wound around the limiting structure 520 or passes through the limiting structure 520 .

[0042] When an unexpected situation causes the walking chassis 300 to be detached from the circular track 110, the presence of the circular safety rope 510 can still limit the processing robot 400 and the walking chassis 300, thereby preventing the processing robot 400 and the walking chassis 300 from falling and improving safety.

[0043] Specifically, the barrel processing equipment further includes a plurality of guide rollers 530 distributed around the barrel 200, and the annular safety rope 510 cooperates with the annular grooves of the guide rollers 530; the limiting structure 520 includes a limiting plate 521 and a plurality of limiting rollers 522 distributed on the limiting plate 521, the limiting plate 521 is fixed to the bracket 410, and the annular safety rope 510 is wound in the annular grooves of the plurality of limiting rollers 522. In this way, the annular safety rope 510 can reliably protect the processing robot 400, and the setting of the annular safety rope 510 will not increase the resistance of the walking chassis 300 when walking.

[0044] In an embodiment not shown in the figure, the barrel processing equipment further includes a track cleaning brush and a groove cleaning brush, both of which are rotatably arranged on the traveling chassis 300; in the forward direction of the traveling chassis 300, the track cleaning brush is located in front of the traveling chassis 300 to clean the annular track 110, and the groove cleaning brush is located in front of the processing robot 400 to clean the annular groove. The cleaning brush can be used to clean impurities on the annular track 110 and the annular groove in advance to avoid affecting the walking of the traveling chassis 300 and avoiding affecting the processing of the annular groove by the processing robot 400.

[0045] like Figure 6As shown, the processing robot 400 includes a bracket 410, a radial adjustment part 430, an axial adjustment part 440 and a processing part 420, wherein the bracket 410 is mounted on the walking chassis 300, the radial adjustment part 430 is mounted on the bracket 410, the axial adjustment part 440 is mounted on the radial adjustment part 430, and the processing part 420 is mounted on the axial adjustment part 440; wherein the processing part 420 is used to process the annular groove, the radial adjustment part 430 is used to drive the processing part 420 to move along the radial direction of the cylinder 200, and the axial adjustment part 440 is used to drive the processing part 420 to move along the axial direction of the cylinder 200. In this way, the position of the processing part 420 can be adjusted axially and radially to correspond to the annular groove to ensure the processing effect.

[0046] The installation and operation of the above barrel processing equipment when in use are as follows:

[0047] The two segmented annular rails 110 are respectively placed between the two annular outer ribs 210 of the cylinder 200, and then respectively fixed on both sides of the annular groove of the cylinder 200;

[0048] First, the two traveling seats 310 are respectively placed between the two outer ribs 210 and installed on the two annular tracks 110, and then the two traveling seats 310 are moved from the dislocated positions to the corresponding positions and fixedly connected to form the traveling chassis 300;

[0049] The processing robot 400 is installed on the traveling chassis 300 , and the processing part 420 of the processing robot 400 processes the annular groove.

[0050] Through the above operations, the barrel processing equipment can be installed in a compact space, thereby avoiding the problem that the existing processing equipment cannot be installed and used in a compact installation area.

[0051] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

[0052] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0053] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the utility model. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being only exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0054] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0055] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0056] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only to facilitate the distinction between corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

Claims

1. A barrel processing equipment, characterized in that: include: Two annular tracks (110), the two annular tracks (110) being used to be sleeved on the cylinder (200), and the two annular tracks (110) are respectively located on both sides of the annular groove of the cylinder (200); A walking chassis (300), the walking chassis (300) comprising two detachably connected walking seats (310), the two walking seats (310) respectively walking on the two annular tracks (110); A processing robot (400) is installed on the walking chassis (300), and the processing robot (400) processes the annular groove.

2. The barrel processing equipment according to claim 1, characterized in that: The walking seat (310) comprises a walking frame (320) and a driving mechanism (330) mounted on the walking frame (320); the driving mechanism (330) cooperates with the annular track (110) and travels along the annular track (110); the walking chassis (300) further comprises a detachable connecting frame (340); the connecting frame (340) fixedly connects the walking frames (320) of the two walking seats (310).

3. The barrel processing equipment according to claim 2, characterized in that: The walking frame (320) is arranged along the extension direction of the corresponding annular track (110), and the walking frame (320) has an outer side surface. The outer side surfaces of the two walking frames (320) are opposite to each other, and the two annular tracks (110), the driving mechanism (330), the connecting frame (340), and the processing robot (400) are all located between the outer side surfaces of the two walking frames (320).

4. The barrel processing equipment according to claim 2, characterized in that: The connecting frame (340) comprises two connecting plates (341), two ends of one connecting plate (341) are respectively connected to the first ends of the two walking frames (320), and two ends of the other connecting plate (341) are respectively connected to the second ends of the two walking frames (320).

5. The barrel processing equipment according to claim 2, characterized in that: The walking chassis (300) further comprises a cushion block (350), wherein the cushion block (350) is arranged between the connecting frame (340) and one of the walking frames (320), and the cushion block (350) is used to adjust the radial height difference between the two walking frames (320) in the cylinder (200).

6. The barrel processing equipment according to claim 2, characterized in that: The driving mechanism (330) comprises a driving motor (331), a driving wheel (332) and a driven wheel (333); the driving motor (331) and the driving wheel (332) are both mounted on a first end of the walking frame (320); the driving motor (331) drives the driving wheel (332) to rotate; the driven wheel (333) is mounted on a second end of the walking frame (320); and the driving wheel (332) and the driven wheel (333) are both matched with the annular track (110).

7. The barrel processing equipment according to claim 1, characterized in that: The barrel processing equipment also includes an annular safety rope (510) and a limiting structure (520), wherein the annular safety rope (510) is sleeved on the barrel (200), and the limiting structure (520) is installed on the processing robot (400), and the annular safety rope (510) is wound around the limiting structure (520) or passes through the limiting structure (520).

8. The barrel processing equipment according to claim 7, characterized in that: The barrel processing equipment also includes a plurality of guide rollers (530) distributed around the barrel (200), and the annular safety rope (510) cooperates with the annular grooves of the guide rollers (530); the limiting structure (520) includes a limiting plate (521) and a plurality of limiting rollers (522) distributed on the limiting plate (521), the limiting plate (521) is fixed to the processing robot (400), and the annular safety rope (510) is wound in the annular grooves of the plurality of limiting rollers (522).

9. The barrel processing equipment according to claim 1, characterized in that: The barrel processing equipment further comprises a track cleaning brush and a groove cleaning brush, wherein both the track cleaning brush and the groove cleaning brush are rotatably arranged on the walking chassis (300); in the forward direction of the walking chassis (300), the track cleaning brush is located in front of the walking chassis (300) to clean the annular track (110), and the groove cleaning brush is located in front of the processing robot (400) to clean the annular groove.

10. The barrel processing equipment according to claim 1, characterized in that: The processing robot (400) comprises a bracket (410), a radial adjustment part (430), an axial adjustment part (440) and a processing part (420), wherein the bracket (410) is mounted on the walking chassis (300), the radial adjustment part (430) is mounted on the bracket (410), the axial adjustment part (440) is mounted on the radial adjustment part (430), and the processing part (420) is mounted on the axial adjustment part (440); wherein the processing part (420) is used to process the annular groove, the radial adjustment part (430) is used to drive the processing part (420) to move radially along the cylinder (200), and the axial adjustment part (440) is used to drive the processing part (420) to move axially along the cylinder (200).

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