Photovoltaic broken glass iron-removable wear-resistant elephant trunk

By using wear-resistant lining and magnets in the production of photovoltaic glass, the problem of inconvenient iron filings introduction and equipment maintenance in broken glass is solved, the equipment life is extended and the iron removal efficiency is improved, the labor intensity is reduced, and the product is ensured. quality.

CN222347880UActive Publication Date: 2025-01-14ZHAOTONG KIBING PHOTOVOLTAIC TECH CO LTD
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Patent Information

Application Number
CN202420992702.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-14
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

In the production of existing photovoltaic glass, broken glass is prone to introduce external iron filings during equipment contact, which affects product quality. In addition, the existing iron removal equipment is not convenient for regular maintenance and cleaning, which increases the intensity of manual labor.

Method used

Design a photovoltaic broken glass can remove iron wear-resistant slip pipe. By installing wear-resistant lining plates on the inner wall of the square pipe, the contact wear between the glass and the pipe is reduced, and magnets are installed on the cleaning doors. The gravity of the magnets is used to reduce the intensity of manual labor and improve the Iron removal efficiency.

Benefits of technology

It extends the service life of the pipeline, reduces the introduction of mechanical iron, improves iron removal efficiency, reduces manual labor intensity, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a photovoltaic broken glass wear-resistant elephant trunk capable of removing iron, and belongs to the technical field of photovoltaic glass processing. The wear-resistant lining plates are uniformly mounted on the inner wall of the square pipeline, the access hole is formed in the side wall of the bottom end of the square pipeline, one side of the cleaning door is hinged to the square pipeline, and the magnet is fixedly mounted on the inner side of the cleaning door and extends into the square pipeline through the access hole; the wear-resisting lining plate is installed on the inner wall of the square pipeline, the wear-resisting lining plate makes contact with glass, contact and abrasion between the glass and the inner wall of the square pipeline are reduced, introduction of mechanical iron is reduced, and the service life of the square pipeline can be prolonged. The magnet is installed on the cleaning door, and when scrap iron is cleaned, the cleaning door is opened, and the magnet is pulled out along with rotation of the cleaning door. The gravity of the magnet is borne by a hinge shaft of the cleaning door, cleaning is facilitated, the labor intensity of workers is reduced, and the working efficiency is improved; iron removal is carried out in the material guiding process of the chute with dispersed materials through the magnet, the iron removal efficiency is effectively improved, and the product quality is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic glass processing, and in particular relates to a photovoltaic glass cullet capable of removing iron from a wear-resistant chute. Background Art

[0002] As more and more photovoltaic glass companies are established and the scale of production is getting bigger and bigger, the amount of glass used is increasing, and the requirements for the iron content of the glass are becoming more and more stringent. The iron content of ultra-white photovoltaic glass raw materials directly affects the light transmittance of the glass. The lower the iron content, the higher the glass transmittance, and the higher the iron content, the lower the glass transmittance. Due to the contact and wear between the broken glass and iron equipment, it is inevitable that external iron filings will enter the broken glass, seriously affecting the quality of the product. In the production process, the equipment is connected with square chute. During the chute guiding process, the broken glass is relatively dispersed, which is conducive to iron removal. The existing chute iron remover is heavy (usually weighing about 250kg), which will bring great inconvenience to regular maintenance and cleaning. Summary of the invention

[0003] In order to overcome the problems in the background technology, the utility model provides a wear-resistant chute for removing iron from photovoltaic broken glass; by installing a wear-resistant lining on the inner wall of the square pipe, the wear-resistant lining contacts the glass, thereby reducing the contact and wear between the glass and the inner wall of the square pipe, reducing the introduction of mechanical iron, and helping to extend the service life of the square pipe; a magnet is installed on a cleaning door, and when cleaning iron filings, the cleaning door is opened, and the magnet is pulled out as the cleaning door rotates, and the gravity of the magnet is borne by the hinge shaft of the cleaning door, which is convenient for cleaning, reduces manual labor intensity, and is beneficial to work efficiency; the magnet is used to remove iron during the material guiding process of the chute where the material is relatively dispersed, thereby effectively improving the iron removal efficiency and ensuring product quality.

[0004] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a photovoltaic broken glass iron-removing wear-resistant chute mainly comprises a square pipe, a wear-resistant lining, a cleaning door, and a magnet. The wear-resistant lining is evenly installed on the inner wall of the square pipe. An inspection port begins on the side wall of the bottom end of the square pipe. One side of the cleaning door is hinged on the square pipe. The magnet is fixedly installed on the inner side of the cleaning door, and the magnet extends into the square pipe through the inspection port. By installing the wear-resistant lining on the inner wall of the square pipe and contacting the glass through the wear-resistant lining, the contact and wear between the glass and the inner wall of the square pipe are reduced, and the introduction of mechanical iron is reduced, which is beneficial to extending the service life of the square pipe. The magnet is installed on the cleaning door. When cleaning iron filings, the cleaning door is opened, and the magnet is pulled out as the cleaning door rotates. The gravity of the magnet is borne by the hinge shaft of the cleaning door, which is convenient for cleaning, reduces manual labor intensity, and is beneficial to work efficiency. The magnet is used to remove iron during the material guiding process of the chute where the material is relatively dispersed, effectively improving the iron removal efficiency and ensuring product quality.

[0005] Furthermore, the cleaning door is connected and fixed to the square pipe by bolts, and a handle for convenient operation is provided on the cleaning door.

[0006] Furthermore, the cleaning door is provided with a C-shaped bayonet, the square pipe is provided with a threaded hole, the threaded hole is threadedly connected to a screw rod, the screw rod is provided with a hand wheel, the cleaning door is installed on the square pipe through the C-shaped bayonet and the hand wheel, and the hand wheel is operated to tighten and open, which saves time and effort and is convenient to operate.

[0007] Furthermore, the cleaning door and the square pipe are sealed by a sealing ring.

[0008] Furthermore, the square pipe includes a tee pipe and a branch pipe. The two material distribution ports at the bottom end of the tee pipe are respectively connected to the branch pipe through flanges, and the cleaning door and the magnet are installed at the bottom end of the branch pipe.

[0009] Furthermore, a material distribution baffle is installed in the three-way pipe, and the bottom end of the material distribution baffle is hinged at the intersection of the two material distribution ports through a rotating shaft. The amount of material diversion can be changed by the material distribution baffle, and the material distribution can be adjusted according to needs.

[0010] Furthermore, a fixed arm is provided at the end of the rotating shaft, and an arc-shaped disk coaxial with the rotating shaft is installed on the side wall of the tee pipe. Pin holes are evenly arranged on the arc-shaped disk. The fixed arm is pin-connected to the arc-shaped disk through a pin shaft. When the fixed arm is connected and fixed to different pin holes on the arc-shaped disk, the inclination angle of the material distribution baffle is different, thereby changing the amount of material distributed to the two branches.

[0011] Furthermore, the fixed arm is provided with a handle for easy operation.

[0012] Furthermore, the cross-section of the material distribution baffle is a triangular structure with a sharp edge at the top, which is convenient for material distribution and reduces material impact. The bottom of the material distribution baffle is wider, and the flow guidance on both sides of the material distribution baffle prevents the material from hitting the inner wall of the square pipe at the connection of the two material distribution ports, thereby reducing the wear on the inner wall of the square pipe.

[0013] Further, the branch pipe is in an inclined state, and a cleaning door and a magnet are installed on the upper side wall of the branch pipe.

[0014] Beneficial effects of the utility model:

[0015] The utility model installs a wear-resistant lining plate on the inner wall of the square pipe, and the wear-resistant lining plate contacts the glass, thereby reducing the contact and wear between the glass and the inner wall of the square pipe, reducing the introduction of mechanical iron, and is beneficial to extending the service life of the square pipe. The magnet is installed on the cleaning door. When cleaning iron filings, the cleaning door is opened, and the magnet is pulled out as the cleaning door rotates. The gravity of the magnet is borne by the hinge shaft of the cleaning door, which is convenient for cleaning, reduces the intensity of manual labor, and is beneficial to work efficiency. The magnet is used to remove iron in the process of guiding materials in the chute where the materials are relatively dispersed, effectively improving the iron removal efficiency and ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the main axis measurement of the utility model.

[0017] Figure 2 yes Figure 1 Schematic diagram of the local enlarged structure at point A in the middle.

[0018] Figure 3 yes Figure 1 Schematic diagram of the local enlarged structure at point B in the middle.

[0019] Figure 4 It is a schematic diagram of the full cutaway structure of the utility model.

[0020] Figure 5 It is a perspective perspective schematic diagram of the utility model in which the cleaning door is in an open state.

[0021] In the attached figure: 1-square pipe, 2-wear-resistant lining, 3-cleaning door, 4-magnet, 5-inspection port, 11-threaded hole, 12-screw, 13-handwheel, 14-tee pipe, 15-branch pipe, 16-material dividing baffle, 17-rotating shaft, 18-fixed arm, 19-arc disk, 20-handle, 31-C-type bayonet. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and beneficial effects of the present invention clearer, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to facilitate understanding by technicians.

[0023] The utility model discloses a photovoltaic broken glass wear-resistant chute for removing iron, the photovoltaic broken glass wear-resistant chute for removing iron mainly comprises a square pipe 1, a wear-resistant lining plate 2, a cleaning door 3, and a magnet 4. The wear-resistant lining plate 2 is evenly installed on the inner wall of the square pipe 1, and an inspection port 5 is provided on the side wall at the bottom end of the square pipe 1. One side of the cleaning door 3 is hinged on the square pipe 1, and the magnet 4 is fixedly installed on the inner side of the cleaning door 3. The magnet 4 extends into the square pipe 1 through the inspection port 5. By installing the wear-resistant lining plate 2 on the inner wall of the square pipe 1, the magnet 4 can be inserted into the inner wall of the square pipe 1 through the inspection port 5. The contact glass reduces the contact and wear between the glass and the inner wall of the square pipe 1, reduces the introduction of mechanical iron, increases the wear resistance of the chute, and is beneficial to extending the service life of the square pipe 1. The magnet 4 is installed on the cleaning door 3. When cleaning iron filings, the cleaning door 3 is opened, and the magnet 4 is pulled out as the cleaning door 3 rotates. The gravity of the magnet 4 is borne by the hinge shaft of the cleaning door 3, which is convenient for cleaning, reduces the intensity of manual labor, and is beneficial to work efficiency. The magnet 4 is used to remove iron in the process of guiding the chute where the material is relatively dispersed, effectively improving the iron removal efficiency and ensuring product quality.

[0024] The cleaning door 3 is connected and fixed to the square pipe 1 by bolts, and a handle for convenient operation is provided on the cleaning door 3.

[0025] The cleaning door 3 is provided with a C-shaped bayonet 31, the square pipe 1 is provided with a threaded hole 11, the threaded hole 11 is internally threaded with a screw rod 12, the screw rod 12 is provided with a hand wheel 13, the cleaning door 3 is installed on the square pipe 1 through the C-shaped bayonet 31 and the hand wheel 13, and the hand wheel 13 is operated to tighten and open, which saves time and effort and is convenient to operate.

[0026] The cleaning door 3 and the square pipe 1 are sealed by a sealing ring.

[0027] The square pipe 1 comprises a tee pipe 14 and a branch pipe 15 . Two material distribution ports at the bottom end of the tee pipe 14 are connected to the branch pipe 15 through flanges respectively. The cleaning door 3 and the magnet 4 are installed at the bottom end of the branch pipe 15 .

[0028] A material distribution baffle 16 is installed in the three-way pipe 14. The bottom end of the material distribution baffle 16 is hinged at the intersection of the two material distribution ports through a rotating shaft 17. The amount of material distribution can be changed by the material distribution baffle 16, and the material distribution can be adjusted according to needs.

[0029] A fixed arm 18 is provided at the end of the rotating shaft 17, and an arc-shaped disk 19 coaxial with the rotating shaft 17 is installed on the side wall of the tee pipe 14. Pin holes are evenly arranged on the arc-shaped disk 19. The fixed arm 18 is pin-connected to the arc-shaped disk 19 through a pin shaft. When the fixed arm 18 is connected and fixed to different pin holes on the arc-shaped disk 19, the inclination angle of the material distribution baffle 16 is different, thereby changing the amount of material distributed to the two branch pipes 15.

[0030] The fixed arm 18 is provided with a handle 20 for easy operation.

[0031] The cross-section of the material distribution baffle 16 is a triangular structure with a sharp edge at the top, which is convenient for material distribution and reduces material impact. The bottom of the material distribution baffle 16 is wider. Through the diversion on both sides of the material distribution baffle 16, the material is prevented from hitting the inner wall of the square pipe at the connection of the two material distribution ports, thereby reducing the wear on the inner wall of the square pipe.

[0032] When the branch pipe 15 is in an inclined state, the cleaning door 3 and the magnet 4 are installed on the upper side wall of the branch pipe 15 .

[0033] The square pipe 1 is made of 8+4 wear-resistant plates; it has a simple structure and is easy to manufacture, which increases the service life from the original repair once every six months to the current three-year service cycle.

[0034] Working process:

[0035] By installing the wear-resistant lining plate 2 on the inner wall of the square pipe 1, the wear-resistant lining plate 2 contacts the glass, thereby reducing the contact and wear between the glass and the inner wall of the square pipe 1, reducing the introduction of mechanical iron, and helping to extend the service life of the square pipe 1; when the fixed arm 18 is connected and fixed to different pin holes on the arc disk 19, the inclination angle of the material distribution baffle 16 is different, thereby changing the amount of material distributed to the two branch pipes 15; the cross-section of the material distribution baffle 16 is a triangular structure, and the top is a sharp angle edge, which is convenient for material distribution and reduces material impact. The bottom of the material distribution baffle 16 is wider, and the material distribution baffle 16 is connected to the inner wall of the square pipe 19. The flow guides on both sides of the plate 16 prevent the material from hitting the inner wall of the square pipe at the connection of the two material distribution ports, reducing the wear on the inner wall of the square pipe; the magnet 4 is installed on the cleaning door 3. When cleaning iron filings, the hand wheel 13 is operated to tighten and open, which saves time and effort and is convenient to operate. The magnet 4 is pulled out as the cleaning door 3 rotates, and the gravity of the magnet 4 is borne by the hinge shaft of the cleaning door 3, which is convenient for cleaning, reduces the labor intensity, and is beneficial to work efficiency; the magnet 4 is used to remove iron in the process of guiding the material in the chute where the material is relatively dispersed, effectively improving the iron removal efficiency and ensuring product quality

[0036] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the utility model.

Claims

1. A photovoltaic cullet iron-removing wear-resistant chute, characterized in that: The photovoltaic broken glass iron-removable wear-resistant chute comprises a square pipe (1), a wear-resistant lining plate (2), a cleaning door (3), and a magnet (4). The wear-resistant lining plate (2) is evenly installed on the inner wall of the square pipe (1). An inspection port (5) is provided on the side wall at the bottom end of the square pipe (1). One side of the cleaning door (3) is hinged on the square pipe (1). The magnet (4) is fixedly installed on the inner side of the cleaning door (3). The magnet (4) extends into the square pipe (1) through the inspection port (5).

2. A photovoltaic cullet iron-removing wear-resistant chute as claimed in claim 1, characterized in that: The cleaning door (3) is connected and fixed to the square pipe (1) by means of bolts; a handle for easy operation is provided on the cleaning door (3).

3. A photovoltaic cullet iron-removing wear-resistant chute as claimed in claim 1, characterized in that: The cleaning door (3) is provided with a C-shaped bayonet (31), the square pipe (1) is provided with a threaded hole (11), the threaded hole (11) is internally threadedly connected to a screw rod (12), the screw rod (12) is provided with a hand wheel (13), and the cleaning door (3) is installed on the square pipe (1) via the C-shaped bayonet (31) and the hand wheel (13).

4. A photovoltaic cullet iron-removing wear-resistant chute according to any one of claims 1 to 3, characterized in that: The cleaning door (3) and the square pipe (1) are sealed via a sealing ring.

5. A photovoltaic cullet iron-removing wear-resistant chute as claimed in claim 4, characterized in that: The square pipe (1) comprises a tee pipe (14) and a branch pipe (15). The two material distribution ports at the bottom end of the tee pipe (14) are respectively connected to the branch pipe (15) via flanges. The cleaning door (3) and the magnet (4) are installed on the branch pipe (15).

6. A photovoltaic cullet iron-removing wear-resistant chute as claimed in claim 5, characterized in that: A material distribution baffle (16) is installed in the three-way pipe (14), and the bottom end of the material distribution baffle (16) is hinged at the intersection of the two material distribution openings through a rotating shaft (17).

7. A photovoltaic cullet iron-removing wear-resistant chute as claimed in claim 6, characterized in that: The end of the rotating shaft (17) is provided with a fixed arm (18), and an arc-shaped disk (19) coaxial with the rotating shaft (17) is installed on the side wall of the three-way pipe (14). Pin holes are evenly arranged on the arc-shaped disk (19), and the fixed arm (18) is pin-connected to the arc-shaped disk (19) through a pin shaft.

8. A photovoltaic cullet iron-removing wear-resistant chute as claimed in claim 7, characterized in that: The fixed arm (18) is provided with a handle (20) for easy operation.

9. A photovoltaic cullet iron-removing wear-resistant chute according to any one of claims 6 to 8, characterized in that: The material distribution baffle (16) has a triangular structure in cross section.

10. A photovoltaic cullet iron-removing wear-resistant chute according to any one of claims 5 to 8, characterized in that: The branch pipe (15) is in an inclined state, and the cleaning door (3) and the magnet (4) are installed on the upper side wall of the branch pipe (15).

Citation Information

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