Shell breaking machine for nut processing

By designing a nut processing shell breaker including feeding components, cutting components, pressing components and conveying components, the problem of poor kernel integrity when crushing nut shells in existing equipment is solved, and the rapid breaking of nut shells is achieved and the integrity protection of nuts.

CN222425293UActive Publication Date: 2025-02-07HENAN KAIXINREN FOOD CO LTD
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Patent Information

Application Number
CN202421245593.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-07
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

When existing nut processing equipment crushes nut shells, the integrity of the kernel is poor and cannot meet the market demand for kernel integrity.

Method used

A shell breaker for nut processing is designed, including a feeding assembly, a cutting assembly, a pressing assembly and a conveying assembly. Cut nut shells by cutting the cutting assembly to reduce the force during subsequent shell pressing, thereby protecting the integrity of the kernel.

Benefits of technology

It realizes rapid breaking of nut shells, while ensuring the integrity of the kernels, improving the quality and market value of the kernels.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nut processing hull breaking machine which comprises a supporting frame, a fixing frame is fixedly connected to the top of the supporting frame, a feeding assembly is arranged on the fixing frame, and a cutting assembly, a hull pressing assembly and a conveying assembly are arranged on the supporting frame. The feeding assembly comprises a feeding hopper, a discharging pipe is arranged at the bottom of the feeding hopper, and an electromagnetic valve is arranged on the discharging pipe. The conveying assembly comprises a conveying chain plate rotationally connected with the fixing frame, a groove is formed in the outer wall of the conveying chain plate, a shell is arranged at the bottom of the conveying chain plate, a negative pressure fan is arranged in the shell, and an opening of the shell communicates with the groove; the cutting assembly comprises a first connecting plate in lifting connection with the inner side of the fixing frame, the bottom of the first connecting plate is slidably connected with a first fixing plate, the bottom of the first fixing plate is fixedly connected with a knife rest, one end of the knife rest is fixedly connected with a first motor, and the inner side of the knife rest is rotatably connected with a blade. According to the device, the completeness of kernels is ensured while rapid shell crushing is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of nut processing, in particular to a shelling machine for nut processing. Background Art

[0002] Nuts are a type of closed fruit with a hard skin and containing one or more seeds (such as chestnuts, almonds, etc.); nuts can be divided into herbaceous seed nuts and tree nuts.

[0003] At present, in order to meet the needs of market consumers, it is necessary to separate the kernels from nuts. The current separation method is to use pressurized equipment to press the nuts to break the nuts, thereby separating the kernels from the inside of the shell. However, this processing method has poor integrity of the kernels, so it needs to be improved. Utility Model Content

[0004] The utility model aims to provide a nut shelling machine for nut processing, so as to solve the problem of poor kernel integrity produced by nut crushing devices in the above-mentioned background technology.

[0005] To achieve the above object, the utility model provides the following technical solution: a nut shelling machine for processing nuts, comprising a support frame, a fixing frame fixedly connected to the top of the support frame, a feeding assembly arranged on the fixing frame, and a cutting assembly, a shell pressing assembly and a conveying assembly arranged on the support frame;

[0006] The feeding assembly comprises a feeding hopper, a feeding pipe is arranged at the bottom of the feeding hopper, and a solenoid valve is arranged on the feeding pipe;

[0007] The conveying assembly includes a conveying chain plate rotatably connected to the fixed frame, a groove is provided on the outer wall of the conveying chain plate, a shell is provided at the bottom of the conveying chain plate, a negative pressure fan is provided inside the shell, and an opening of the shell is connected to the groove;

[0008] The cutting assembly includes a first connecting plate connected to the inner side of the fixed frame by lifting, the first connecting plate is slidably connected to the first fixing plate at the bottom, a knife holder is fixedly connected to the bottom of the first fixing plate, one end of the knife holder is fixedly connected to the first motor, a blade is rotatably connected to the inner side of the knife holder, and one end of the first motor shaft is connected to one end of the blade;

[0009] The compression shell assembly comprises a second fixing plate which is connected to the fixing frame for lifting and lowering, a compression column is fixedly connected to the bottom of the second fixing plate, and the compression column corresponds to the position of the groove on the conveying chain plate.

[0010] Preferably, a third motor is fixedly connected to one side of the fixed frame, a gear shaft is rotatably connected to the inner side of the fixed frame, one side of the gear shaft is connected to the shaft of the third motor, a chain is meshedly connected to the outer wall of the gear shaft, and a conveying chain plate is fixedly connected to the inner side of the chain.

[0011] Preferably, a fixing seat is fixedly connected to the inner wall of the fixing frame, a threaded rod is rotatably connected to the inner side of the fixing seat, a second motor is fixedly connected to one end of the fixing seat, and a shaft of the second motor is connected to one end of the threaded rod.

[0012] Preferably, the outer wall of the threaded rod is threadedly connected to a screw slide, the inner side of the screw slide is fixedly connected to a first connecting plate, a sliding groove is provided at the bottom of the first connecting plate, a sliding block is inserted into the sliding groove, a first hydraulic cylinder is fixedly connected to one side of the groove, and one end of the first hydraulic cylinder is fixedly connected to one side of the sliding block.

[0013] Preferably, a first fixing plate is fixedly connected to the bottom of the sliding block, and the tool holders are horizontally evenly spaced relative to the bottom of the first fixing plate.

[0014] Preferably, a second connecting plate is fixedly connected to the inner side of the fixing frame, a second hydraulic cylinder is fixedly connected to the top side of the second connecting plate, a second fixing plate is arranged at the bottom of the second connecting plate, one end of the second hydraulic cylinder is connected to the top side of the second fixing plate, and a plurality of pressure columns are arranged at the bottom of the second fixing plate.

[0015] Preferably, a lower hopper is provided at one end of the support frame, and the support frame is fixedly connected to the fixing frame.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] (1) This device can quickly crush the nut shell while ensuring the integrity of the nut kernel.

[0018] (2) The device arranges a hopper, a cutting assembly and a shell pressing assembly on the top of the conveyor chain plate. Nuts are added to the conveyor chain plate from the hopper. The nuts are transported by the conveyor chain plate and sequentially pass through the cutting assembly and the shell pressing assembly for shell cutting and pressing. Pressing the shell after cutting reduces the pressing force, thereby reducing the chance of kernel damage and breakage.

[0019] (3) The device is connected to the groove on the conveyor chain plate by arranging a negative pressure fan at the bottom of the conveyor chain plate, so that after the nuts are added to the groove inside the conveyor chain plate, the nuts can be adsorbed and fixed by negative pressure, thereby ensuring the stability of the nuts during processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of a nut shelling machine for processing according to the utility model;

[0021] Figure 2 This is a front view of a cutting component of a nut shelling machine according to the utility model;

[0022] Figure 3 This is a front view of a shell pressing component of a nut shelling machine for processing nuts according to the utility model;

[0023] Figure 4 This is a cross-sectional view of a conveying component of a nut shelling machine according to the utility model;

[0024] Figure 5 The utility model is a schematic diagram of the connection structure of a first connecting plate, a first hydraulic cylinder and a sliding block of a nut shelling machine for processing nuts.

[0025] In the figure: 1. feeding assembly; 11. feeding hopper; 12. solenoid valve; 13. feeding pipe; 2. fixing frame; 3. supporting frame; 4. feeding hopper; 5. cutting assembly; 51. first connecting plate; 52. sliding block; 53. first fixing plate; 54. blade; 55. first motor; 56. tool holder; 57. second motor; 58. fixing seat; 59. lead screw slide; 510. threaded rod; 511. first hydraulic cylinder; 6. shell pressure assembly; 61. second hydraulic cylinder; 62. second connecting plate; 63. second fixing plate; 64. pressure column; 7. conveying assembly; 71. gear shaft; 72. third motor; 73. chain; 74. conveying chain plate; 75. shell; 76. negative pressure fan. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5The utility model provides a technical solution: a nut processing shelling machine, including a support frame 3, a fixed frame 2 is fixedly connected to the top of the support frame 3, a third motor 72 is fixedly connected to one side of the fixed frame 2, a gear shaft 71 is rotatably connected to the inner side of the fixed frame 2, one side of the gear shaft 71 is connected to the shaft of the third motor 72, a chain 73 is meshed and connected to the outer wall of the gear shaft 71, and a conveying chain plate 74 is fixedly connected to the inner side of the chain 73; this structure can drive the gear shaft 71 through the third motor 72 to drive the chain 73 and the conveying chain plate 74 to move, so that the nut material inside the upper hopper 11 falls into the groove inside the conveying chain plate 74 and is then transported to the cutting assembly 5 and the shell pressing assembly 6 for cutting and pressurizing work; the inner wall of the fixed frame 2 is fixedly connected to a fixed seat 58, a threaded rod 510 is rotatably connected to the inner side of the fixed seat 58, and a second motor 57 is fixedly connected to one end of the fixed seat 58, and the shaft of the second motor 57 is connected to one end of the threaded rod 510; the second motor 57 of this structure can drive the threaded rod 510 to rotate; a lead screw slide 59 is threadedly connected to the outer wall of the threaded rod 510, and a first connecting plate 51 is fixedly connected to the inner side of the lead screw slide 59, a slide groove is provided at the bottom of the first connecting plate 51, a slide block 52 is inserted in the slide groove, and a first hydraulic cylinder 511 is fixedly connected to one side of the groove, and one end of the first hydraulic cylinder 511 is fixedly connected to one side of the slide block 52; this structure can drive the lead screw slide 59 to perform linear motion through the rotation of the threaded rod 510, and the lead screw slide 59 can bring The first connecting plate 51 and the components on the first connecting plate 51 are moved longitudinally to adjust the height of the blade 54; the bottom of the slider 52 is fixedly connected to the first fixing plate 53, and the knife holder 56 is horizontally evenly spaced about the bottom of the first fixing plate 53; the slider 52 of this structure can drive the first fixing plate 53 and the components at the bottom of the first fixing plate 53 to move during the sliding process, so as to facilitate the adjustment of the position of the blade 54 at the bottom of the first fixing plate 53 so that the blade 54 can cut the nut shell; the inner side of the fixing frame 2 is fixedly connected to the second connecting plate 62, the top side of the second connecting plate 62 is fixedly connected to the second hydraulic cylinder 61, the bottom of the second connecting plate 62 is provided with a second fixing plate 63, one end of the second hydraulic cylinder 61 is connected to the second fixing plate The top side of the plate 63 is connected, and a plurality of pressure columns 64 are arranged at the bottom of the second fixed plate 63; the second hydraulic cylinder 61 of this structure can push the plurality of pressure columns 64 at the bottom of the second fixed plate 63 to rise and fall, and the cut nuts can be pressurized and crushed by pressing down the pressure columns 64, so as to achieve the purpose of shelling, and at the same time reduce the problem of pulp crushing caused by excessive force; a lower hopper 4 is arranged at one end of the support frame 3, and the support frame 3 is fixedly connected to the fixed frame 2; during the use of this device, a material frame can be placed at the bottom of the lower hopper 4 to collect nut materials; this structure can guide the shelled nut materials to the material frame through the lower hopper 4; a feeding assembly 1 is arranged on the fixed frame 2, and a cutting assembly 5, a shell pressing assembly 6 and a conveying assembly 7 are arranged on the support frame 3;

[0028] The feeding assembly 1 comprises a feeding hopper 11, a feeding pipe 13 is arranged at the bottom of the feeding hopper 11, and a solenoid valve 12 is arranged on the feeding pipe 13;

[0029] The conveying assembly 7 includes a conveying chain plate 74 rotatably connected to the fixing frame 2, a groove is formed on the outer wall of the conveying chain plate 74, a shell 75 is provided at the bottom of the conveying chain plate 74, a negative pressure fan 76 is provided inside the shell 75, and an opening of the shell 75 is connected to the groove;

[0030] The cutting assembly 5 includes a first connecting plate 51 connected to the inner side of the fixing frame 2 by lifting, a first fixing plate 53 is slidably connected to the bottom of the first connecting plate 51, a knife holder 56 is fixedly connected to the bottom of the first fixing plate 53, one end of the knife holder 56 is fixedly connected to a first motor 55, a blade 54 is rotatably connected to the inner side of the knife holder 56, and one end of the shaft of the first motor 55 is connected to one end of the blade 54; the device can drive the blade 54 to automatically rotate through the first motor 55 to cut the nut shell;

[0031] The shell pressing assembly 6 includes a second fixed plate 63 which is connected to the fixed frame 2 for lifting and lowering, and a pressing column 64 is fixedly connected to the bottom of the second fixed plate 63, and the pressing column 64 corresponds to the groove position on the conveying chain plate 74; the pressing column 64 of the device is made of rubber material to prevent the pressing column 64 from being too hard and causing damage to the nut kernel; the device first cuts the nut shell through the blade 54, and then uses the pressure of a certain force of the pressing column 64 to crush the nut shell. At the same time, because the nut shell is cut first and then pressure is applied, the force is smaller than that of the traditional direct pressure crushing device, thereby protecting the nut kernel and ensuring the integrity of the nut kernel.

[0032] Working principle: When the nut shelling machine is used, the solenoid valve 12 is automatically opened first, and the nuts in the upper hopper 11 fall into the grooves on the surface of the conveying chain plate 74 through the discharge pipe 13. At this time, the negative pressure fan 76 is started, and the nuts are firmly adsorbed in the grooves of the conveying chain plate 74 under the action of negative pressure. Then, the conveying chain plate 74 is driven by the third motor 72 to drive the nuts to be slowly conveyed to the cutting assembly 5. When the nuts move to the bottom of the blade 54, the lead screw slide 59 drives the first connecting plate 51 and the components at the bottom of the first connecting plate 51 to synchronously decrease in height, so that the blade 54 moves to one side of the nut. Then, the first hydraulic cylinder 511 pushes the slider 52 to slide at the bottom of the first connecting plate 51. During the sliding process of the slider 52, the first fixed plate 53 and the blade 54 at the bottom of the first fixed plate 53 are driven to approach the nut. The blade 54 completes the cutting of the nut shell during the rotation process. When the cutting work is completed, the blade 54 is reset, and then the conveying chain plate 74 continues to drive the nut to be conveyed to the bottom of the shell pressing assembly 6. When the nut moves to the bottom of the pressing column 64, the second hydraulic cylinder 61 pushes the pressing column 64 downward to press the nut shell to complete the crushing of the nut shell. At the same time, the negative pressure fan 76 is closed, and then the conveying chain plate 74 continues to drive the nut shell and nut kernel to move close to the lower hopper 4. The conveying chain plate 74 pours the nut shell and nut kernel in the groove out and discharges them from the lower hopper 4 during the rotation process.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A nut shelling machine for processing nuts, comprising a support frame (3), the top of which is fixedly connected to a fixing frame (2), characterized in that: The fixed frame (2) is provided with a feeding assembly (1), and the supporting frame (3) is provided with a cutting assembly (5), a shell pressing assembly (6) and a conveying assembly (7); The feeding assembly (1) comprises a feeding hopper (11), a feeding tube (13) is arranged at the bottom of the feeding hopper (11), and a solenoid valve (12) is arranged on the feeding tube (13); The conveying assembly (7) comprises a conveying chain plate (74) rotatably connected to the fixing frame (2), the outer wall of the conveying chain plate (74) is provided with a groove, a shell (75) is provided at the bottom of the conveying chain plate (74), a negative pressure fan (76) is provided inside the shell (75), and an opening of the shell (75) is communicated with the groove; The cutting assembly (5) comprises a first connecting plate (51) connected to the inner side of the fixing frame (2) in a lifting manner, a first fixing plate (53) being slidably connected to the bottom of the first connecting plate (51), a knife holder (56) being fixedly connected to the bottom of the first fixing plate (53), a first motor (55) being fixedly connected to one end of the knife holder (56), a blade (54) being rotatably connected to the inner side of the knife holder (56), and one end of a shaft of the first motor (55) being connected to one end of the blade (54); The compression shell assembly (6) comprises a second fixing plate (63) connected to the fixing frame (2) in a lifting manner, a compression column (64) is fixedly connected to the bottom of the second fixing plate (63), and the compression column (64) corresponds to the position of the groove on the conveying chain plate (74).

2. A nut shelling machine according to claim 1, characterized in that: A third motor (72) is fixedly connected to one side of the fixed frame (2), a gear shaft (71) is rotatably connected to the inner side of the fixed frame (2), one side of the gear shaft (71) is connected to the shaft of the third motor (72), a chain (73) is meshedly connected to the outer wall of the gear shaft (71), and a conveying chain plate (74) is fixedly connected to the inner side of the chain (73).

3. A nut shelling machine according to claim 1, characterized in that: A fixing seat (58) is fixedly connected to the inner wall of the fixing frame (2); a threaded rod (510) is rotatably connected to the inner side of the fixing seat (58); a second motor (57) is fixedly connected to one end of the fixing seat (58); and a shaft of the second motor (57) is connected to one end of the threaded rod (510).

4. A nut shelling machine according to claim 3, characterized in that: The outer wall of the threaded rod (510) is threadedly connected to a lead screw slide (59), the inner side of the lead screw slide (59) is fixedly connected to a first connecting plate (51), a sliding groove is provided at the bottom of the first connecting plate (51), a sliding block (52) is inserted into the sliding groove, a first hydraulic cylinder (511) is fixedly connected to one side of the groove, and one end of the first hydraulic cylinder (511) is fixedly connected to one side of the sliding block (52).

5. A nut shelling machine according to claim 4, characterized in that: The bottom of the sliding block (52) is fixedly connected to a first fixing plate (53), and the tool holder (56) is distributed at equal intervals in the transverse direction with respect to the bottom of the first fixing plate (53).

6. A nut shelling machine according to claim 1, characterized in that: A second connecting plate (62) is fixedly connected to the inner side of the fixing frame (2), a second hydraulic cylinder (61) is fixedly connected to the top side of the second connecting plate (62), a second fixing plate (63) is arranged at the bottom of the second connecting plate (62), one end of the second hydraulic cylinder (61) is connected to the top side of the second fixing plate (63), and a plurality of pressure columns (64) are arranged at the bottom of the second fixing plate (63).

7. A nut shelling machine according to claim 1, characterized in that: A lower hopper (4) is provided at one end of the support frame (3), and the support frame (3) is fixedly connected to the fixed frame (2).