Pipe fitting welding equipment
By designing a pipe fitting welding equipment containing a fixing mechanism and a gear system, the problem that existing equipment cannot achieve pipe fitting positioning and rotary welding is solved, the efficiency and uniformity of welding is achieved, and the working strength and efficiency of operators are reduced. pressure.
Patent Information
- Application Number
- CN202420656536.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-01
AI Technical Summary
Existing welding equipment cannot achieve positioning and rotary welding of pipe fittings, resulting in uneven welding joints, reducing welding accuracy, and increasing the working strength and efficiency of operators.
A pipe fitting welding equipment is designed, including a fixing mechanism and a gear system, which can position and fix the pipe fittings through threaded rods and sponge blocks, and synchronous rotation of the pipe fittings is achieved by using gears and motors to ensure welding efficiency and uniformity.
The positioning and rotary welding of pipe fittings are effectively realized, the welding efficiency and uniformity of welding joints are improved, the inaccuracy of human operations is reduced, and the pressure of operating strength and work efficiency of operators is reduced.
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Figure CN222429825U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe fitting processing, in particular to a pipe fitting welding device. Background Art
[0002] In actual use, pipe fittings usually need to be welded to meet actual usage conditions, and the pipe fittings are usually welded using welding equipment.
[0003] However, the following problems still exist in actual use:
[0004] During use, the existing welding equipment can only weld pipe fittings, and cannot mechanically realize the positioning and rotation welding of pipe fittings, so personnel are required to perform positioning and rotation welding. The positioning and rotation by personnel are inaccurate, and the rotation speed is uneven, which causes uneven welds, resulting in reduced accuracy of pipe welding, and inconvenient flexible adjustment, which increases the workload of operators and reduces their work efficiency. Summary of the invention
[0005] In view of the deficiencies in the prior art, the utility model provides a pipe welding device that can effectively position pipes and can perform rotational welding, thereby improving welding efficiency and uniformly distributing welding points, thereby solving the problems raised in the background technology.
[0006] The utility model provides the following technical scheme: a pipe welding device, comprising: a bottom plate, both sides of the upper surface of the bottom plate are fixedly connected with bearing blocks, an inner groove is opened inside the bearing block, the inner groove is rotatably connected with an inner frame, a fixing mechanism is arranged inside the inner frame, the fixing mechanism comprises a connecting frame, a threaded rod, a top block, a sponge block, a fixing rod, a spring and a connecting rod, the upper surface of the connecting frame is fixedly connected to the inner top of the inner frame, the outer surface of the threaded rod is threadedly connected to the inner part of the connecting frame, the upper surface of the top block is fixedly connected to the lower end of the threaded rod, the upper surface of the sponge block is fixedly connected to the lower surface of the top block, the lower surface of the fixing rod is fixedly connected to the inner bottom of the inner frame, the outer surface of the connecting rod is movably connected to the inside of the fixing rod, a damping rod is fixedly connected between the inside of the fixing rod and the lower end of the connecting rod, the two ends of the spring are fixedly connected to the two ends of the damping rod, the upper end of the connecting rod is fixedly connected to the top block, and the upper surface of the top block is fixedly connected to the sponge block.
[0007] Preferably, gear one is fixedly connected to the outer surface of the inner frame, a notch is opened on one side of the inner groove, gear two is rotatably connected inside the notch, the outer surface of gear two is meshed with gear one, a motor is installed on one side of the supporting block, and the output shaft of the motor is fixedly connected to the middle part of one side of gear two.
[0008] Preferably, an L-shaped block is fixedly connected to one side of the upper surface of the base plate, and a cylinder is fixedly installed on the inner upper surface of the L-shaped block.
[0009] Preferably, side grooves are provided on both sides of the inner groove, side blocks are rotatably connected inside the side grooves, and opposite sides of the side blocks are fixedly connected to two sides of the inner frame.
[0010] Preferably, the output shaft of the cylinder is fixedly connected to a carrying frame, and a welding head is connected to the carrying frame.
[0011] Preferably, the welding head is connected to an external welding source.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] This pipe welding equipment is provided with a fixing mechanism. When fixing the pipe, the pipe is first placed in the middle position of the inner frame. At this time, the lower surface of the pipe contacts the surface of the sponge block on the upper surface of the top block set at the end of the connecting rod. Since the threaded rod is threadedly connected to the connecting frame, the threaded rod is rotated to make the threaded rod move downward on the connecting frame, and the top block set at the lower end of the threaded rod and the sponge block set on the top block move downward synchronously, so that the sponge block can contact the upper surface of the pipe and continuously apply pressure until it is tightly pressed against the pipe. According to the above steps, the required two groups of pipes to be welded are fixed on the two groups of fixing mechanisms respectively, and the distance between the ends of the two groups of pipes is controlled to complete the subsequent welding. The setting of this structure can effectively fix the two groups of pipes to be welded relatively, which is convenient for subsequent welding. At the same time, it can adapt to pipes of different diameters. When the two groups of pipes are fixed, the pipes can be in the same straight line by rotating the threaded rod by the same length.
[0014] This pipe welding equipment is provided with gear 1, gear 2 and a motor. After the pipes are butt-jointed, during welding, since the fixing mechanism is installed on the inner wall of the inner frame, and the inner wall of gear 1 is fixedly connected to the outer wall of the inner frame, the outer surface of gear 1 is meshed with the outer surface of gear 2, so that gear 2 is driven to rotate by the operation of the motor, and gear 2 drives gear 1 meshed with it to rotate synchronously, thereby prompting the fixing mechanism provided inside the inner frame to drive the pipes to rotate synchronously. At this time, the pipes can be welded by the welding head. The setting of this structure can effectively drive the pipes to rotate, and maintain their rotation speed and direction by machinery, so as to ensure the efficiency and aesthetics of subsequent welding, and avoid the situation where uneven welding points occur due to artificial rotation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model device;
[0016] Figure 2 This is a schematic diagram of the internal structure of the inner frame and the bearing block of the utility model;
[0017] Figure 3 This is a side view structural diagram of the load-bearing block of the utility model;
[0018] Figure 4 For this utility model Figure 2 Enlarged structural diagram at A in the middle.
[0019] In the figure: 1. bottom plate; 2. L-shaped block; 3. cylinder; 4. bearing frame; 5. welding head; 6. bearing block; 7. fixing mechanism; 8. inner groove; 9. side groove; 10. side block; 11. inner frame; 12. gear one; 13. connecting frame; 14. threaded rod; 15. top block; 16. sponge block; 17. gear two; 18. motor; 19. notch; 20. fixing rod; 21. connecting rod; 22. damping rod; 23. spring. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1 , Figure 2 and Figure 4A pipe welding device comprises: a bottom plate 1, a bearing block 6 is fixedly connected to both sides of the upper surface of the bottom plate 1, an inner groove 8 is provided inside the bearing block 6, an inner frame 11 is rotatably connected inside the inner groove 8, a fixing mechanism 7 is arranged inside the inner frame 11, the fixing mechanism 7 comprises a connecting frame 13, a threaded rod 14, a top block 15, a sponge block 16, a fixing rod 20, a spring 23 and a connecting rod 21, the upper surface of the connecting frame 13 is fixedly connected to the inner top of the inner frame 11, the outer surface of the threaded rod 14 is threadedly connected to the inner part of the connecting frame 13, the upper surface of the top block 15 is fixedly connected to the lower end of the threaded rod 14, the upper surface of the sponge block 16 is fixedly connected to the lower surface of the top block 15, the lower surface of the fixing rod 20 is fixedly connected to the inner bottom of the inner frame 11, the outer surface of the connecting rod 21 is movably connected to the inside of the fixing rod 20, a damping rod 22 is fixedly connected between the inside of the fixing rod 20 and the lower end of the connecting rod 21, and both ends of the spring 23 are fixedly connected to both ends of the damping rod 22, The upper end of the connecting rod 21 is fixedly connected with a top block 15, and the upper surface of the top block 15 is fixedly connected with a sponge block 16. The pipe fitting is placed in the middle position of the inner frame 11. At this time, the lower surface of the pipe fitting contacts the surface of the sponge block 16 on the upper surface of the top block 15 set at the end of the connecting rod 21. Since the threaded rod 14 is threadedly connected to the connecting frame 13, the threaded rod 14 is rotated to make the threaded rod 14 move downward on the connecting frame 13, and the top block 15 set at the lower end of the threaded rod 14 and the sponge block 16 set on the top block 15 move downward synchronously, so that the sponge block 16 can contact the upper surface of the pipe fitting and continuously apply pressure, so that the connecting rod 21 squeezes the spring 23 and the damping rod 22 downward, and makes the spring 23 and the damping rod 22 reach the maximum compression coefficient position, at which time the pipe fitting can be pressed tightly. According to the above steps, the required two groups of pipe fittings to be welded are fixed on the two groups of fixing mechanisms 7 respectively, and the distance between the ends of the two groups of pipe fittings is controlled so that the ends of the pipe fittings can be butt-jointed.
[0022] See also Figure 1 and Figure 3 The outer surface of the inner frame 11 is fixedly connected with a gear 12, a notch 19 is provided on one side of the inner groove 8, and a gear 2 17 is rotatably connected inside the notch 19. The outer surface of the gear 2 17 meshes with the gear 12. A motor 18 is installed on one side of the bearing block 6, and the output shaft of the motor 18 is fixedly connected with the middle part of one side of the gear 2 17. During welding, since the fixing mechanism 7 is installed on the inner wall of the inner frame 11, and the inner wall of the gear 12 is fixedly connected with the outer wall of the inner frame 11, the outer surface of the gear 12 is meshed with the outer surface of the gear 2 17, so that the gear 2 17 is driven to rotate by the work of the motor 18, and the gear 2 17 drives the meshing gear 12 to rotate synchronously, thereby prompting the fixing mechanism 7 set inside the inner frame 11 to drive the pipe fittings to rotate synchronously, and the pipe fittings can be welded at this time.
[0023] See also Figure 1 An L-shaped block 2 is fixedly connected to one side of the upper surface of the base plate 1, a cylinder 3 is fixedly installed on the inner upper surface of the L-shaped block 2, an output shaft of the cylinder 3 is fixedly connected to a supporting frame 4, a welding head 5 is connected to the supporting frame 4, and the welding head 5 is connected to an external welding source. Through the operation of the cylinder 3, the welding head 5 set on the output shaft of the cylinder 3 is suspended just above the butt end of the pipe fitting, and the pipe fittings are welded by the welding head 5.
[0024] See also Figure 2 Side grooves 9 are provided on both sides of the inner groove 8, and side blocks 10 are rotatably connected inside the side grooves 9. The opposite sides of the side blocks 10 are fixedly connected to the two sides of the inner frame 11. When the inner frame 11 rotates, the side blocks 10 rotate synchronously inside the side grooves 9, thereby ensuring the stability of the inner frame 11 when rotating.
[0025] Working principle: when in use, first, when fixing the pipe fitting, first place the pipe fitting in the middle position of the inner frame 11. At this time, the lower surface of the pipe fitting contacts the surface of the sponge block 16 on the upper surface of the top block 15 set at the end of the connecting rod 21. Since the threaded rod 14 is threadedly connected to the connecting frame 13, the threaded rod 14 is rotated to make the threaded rod 14 move downward on the connecting frame 13, and the top block 15 set at the lower end of the threaded rod 14 and the sponge block 16 set on the top block 15 move downward synchronously, so that the sponge block 16 can contact the upper surface of the pipe fitting and continuously apply pressure so that the connecting rod 21 squeezes the spring 23 and the damping rod 22 downward, and makes the spring 23 and the damping rod 22 reach the maximum compression coefficient position, at which time the pipe fitting can be pressed tightly. According to the above steps, the two required groups of pipe fittings to be welded are fixed on the two groups of fixing mechanisms 7 respectively at the same time, and the distance between the ends of the two groups of pipe fittings is controlled so that the ends of the pipe fittings can be butt-jointed.
[0026] At this time, through the operation of the cylinder 3, the welding head 5 set on the output shaft of the cylinder 3 is suspended just above the butt end of the pipe fitting. During welding, since the fixing mechanism 7 is installed on the inner wall of the inner frame 11, and the inner wall of the gear 12 is fixedly connected to the outer wall of the inner frame 11, the outer surface of the gear 12 is meshed with the outer surface of the gear 2 17, so that the gear 2 17 is driven to rotate by the operation of the motor 18, and the gear 2 17 drives the meshed gear 12 to rotate synchronously, thereby prompting the fixing mechanism 7 set inside the inner frame 11 to drive the pipe fitting to rotate synchronously, and at this time, the pipe fittings can be welded by the welding head 5.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pipe welding device, characterized in that: include: A bottom plate (1), wherein both sides of the upper surface of the bottom plate (1) are fixedly connected to bearing blocks (6), an inner groove (8) is provided inside the bearing block (6), an inner frame (11) is rotatably connected inside the inner groove (8), a fixing mechanism (7) is provided inside the inner frame (11), the fixing mechanism (7) comprises a connecting frame (13), a threaded rod (14), a top block (15), a sponge block (16), a fixing rod (20), a spring (23) and a connecting rod (21), the upper surface of the connecting frame (13) is fixedly connected to the inner top of the inner frame (11), the outer surface of the threaded rod (14) is threadedly connected to the inside of the connecting frame (13), and the top block (15) is provided with a fixing mechanism (7) The upper surface of the block (15) is fixedly connected to the lower end of the threaded rod (14), the upper surface of the sponge block (16) is fixedly connected to the lower surface of the top block (15), the lower surface of the fixed rod (20) is fixedly connected to the inner bottom of the inner frame (11), the outer surface of the connecting rod (21) is movably connected to the inside of the fixed rod (20), a damping rod (22) is fixedly connected between the inside of the fixed rod (20) and the lower end of the connecting rod (21), two ends of the spring (23) are fixedly connected to two ends of the damping rod (22), the upper end of the connecting rod (21) is fixedly connected to the top block (15), and the upper surface of the top block (15) is fixedly connected to the sponge block (16).
2. A pipe welding device according to claim 1, characterized in that: The outer surface of the inner frame (11) is fixedly connected to a gear 1 (12); a notch (19) is provided on one side of the inner groove (8); a gear 2 (17) is rotatably connected inside the notch (19); the outer surface of the gear 2 (17) is meshed with the gear 1 (12); a motor (18) is installed on one side of the bearing block (6); and the output shaft of the motor (18) is fixedly connected to the middle of one side of the gear 2 (17).
3. A pipe welding device according to claim 1, characterized in that: An L-shaped block (2) is fixedly connected to one side of the upper surface of the base plate (1), and a cylinder (3) is fixedly mounted on the inner upper surface of the L-shaped block (2).
4. The pipe welding equipment according to claim 1, characterized in that: Side grooves (9) are provided on both sides of the inner groove (8), and side blocks (10) are rotatably connected inside the side grooves (9), and opposite sides of the side blocks (10) are fixedly connected to two sides of the inner frame (11).
5. The pipe welding equipment according to claim 3, characterized in that: The output shaft of the cylinder (3) is fixedly connected to a supporting frame (4), and a welding head (5) is connected to the supporting frame (4).
6. A pipe welding device according to claim 5, characterized in that: The welding head (5) is connected to an external welding source.