Dry quenching incineration system for VOCs (volatile organic compounds) produced by coking
By designing a VOCs waste gas treatment system including incinerator, spray tower, diverter, activated carbon plate and condenser, the problem of poor waste liquid collection and VOCs removal in the existing system is solved, and the concentration of waste liquid is achieved The efficient purification of VOCs exhaust gas ensures environmental protection.
Patent Information
- Application Number
- CN202421272788.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The existing VOCs waste gas treatment system adheres to toxic substances in the waste liquid after spraying, which cannot be directly discharged, and the spray tower cannot effectively collect waste liquid. It is difficult to completely remove harmful substances in VOCs through spraying alone, and the treatment effect is limited. .
A coking VOCs-produced incineration system is designed, including an incinerator, spray tower, diverter, activated carbon plate and condenser. The spray treatment of VOCs waste gas is achieved through the design of the diverter and the nozzle, and the waste liquid is collected in the waste liquid collection box through the sewage discharge pipe. Activated carbon plates are used to adsorb harmful substances, condensers are used to cool down treatment, and gas monitors are used to monitor the treatment effect.
The collection and centralized treatment of waste liquid is realized, further reducing harmful substances in the waste gas and improving the purification effect. Through monitoring and adsorption technology, VOCs exhaust gas is ensured to meet the standards and avoid environmental pollution.
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Figure CN222480519U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas treatment, in particular to a coking VOCs-producing dry quenching coke incineration system. Background Art
[0002] VOCs are also called volatile organic compounds. During the process of dry quenching coke incineration in a coking plant, a large amount of VOCs will be generated. Since VOCs contain harmful substances, direct emission will seriously pollute the environment. Therefore, they need to be treated before emission. For example, in the patent application number "CN202211527946.4" and the name of "VOCs waste gas entering dry quenching coke incineration device and method thereof", the VOCs waste gas entering dry quenching coke incineration device also includes a steam generator, and the high-temperature flue gas outlet of the dry quenching coke is connected to the steam generator to drive the steam generator to generate electricity, effectively utilize high-temperature steam, and reduce unnecessary emissions. The embodiment of the present application also provides a VOCs waste gas entering dry quenching coke incineration method In this method, the VOCs waste gas is directly introduced into the reaction chamber of the acid washing spray tower. After the acid washing treatment, the alkaline gas in the VOCs waste gas is purified, and the purified gas is discharged from the top of the acid washing spray tower. The discharged purified gas enters the alkali washing spray tower from the bottom pipeline, and the acid washing substances in the gas are washed and purified by an alkaline solution, and finally discharged from the top of the alkali washing spray tower. The gas after acid washing and alkali washing enters the water washing spray tower, and the water-soluble substances in the gas, such as ammonia, are washed down by the water washing spray tower. The separated ammonia liquid can be recycled and processed, and can be recycled, which effectively reduces the ammonia content again to ensure that the subsequent combustion can be sufficient. However, the above structure still has the following problems in actual use:
[0003] The above structure realizes the treatment of VOCs through a water washing spray tower and an alkali washing spray tower, but toxic substances will be attached to the waste liquid after spraying, so it cannot be discharged directly, and the existing spray tower cannot collect the waste liquid well. At the same time, it is difficult to completely remove the harmful substances in VOCs only by spraying, so the treatment effect is limited.
[0004] Therefore, we proposed that the VOCs produced by coking can be introduced into the dry quenching incineration system to solve the above problems well. Utility Model Content
[0005] The purpose of the utility model is to provide a coking VOCs dry quenching incineration system to solve the problem raised by the above-mentioned background technology that toxic substances will be attached to the waste liquid after spraying in the current market, so it cannot be discharged directly, and the existing spray tower cannot collect the waste liquid well. At the same time, it is difficult to completely remove the harmful substances in VOCs only by spraying, so the treatment effect is limited.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a coking VOCs-producing dry quenching coke incineration system, comprising an incinerator, the right side of which is connected to a connecting pipe, and the other end of which is connected to a spray tower;
[0007] It also includes: a fan is fixedly installed on the outer side of the connecting pipe, and a diverter is fixedly installed inside the spray tower, and the diverter is arranged in a staggered structure, and a nozzle is fixed on the lower end surface of the diverter, and the right end surface of the diverter is connected to one end of the hose;
[0008] The lower end surface of the spray tower is connected and fixed with a sewage pipe, and the lower end of the sewage pipe is fixed to the upper surface of the waste liquid collection box, and the waste liquid collection box is placed on the surface of the horizontal plate between the supporting legs;
[0009] An activated carbon plate is fixedly installed above the internal diverter of the spray tower, and a condenser is fixedly installed inside the spray tower above the activated carbon plate.
[0010] Preferably, the outer end of the hose passes through the outer side of the spray tower and is connected to an external water pump, and the external water pump is connected to a water source.
[0011] Preferably, a gas monitor is fixedly mounted on the inner wall of the upper end surface of the spray tower, and an exhaust pipe is connected and fixed to the upper end surface of the spray tower.
[0012] Preferably, an explosion-proof cover is provided above the incinerator, and a sealing strip is bonded and fixed to the lower end surface of the explosion-proof cover, and the sealing strip fits with the incinerator.
[0013] Preferably, plug-in plates are welded and fixed on both sides of the incinerator, and plug-in blocks are plugged into the inside of the plug-in plates, and the upper ends of the plug-in blocks are welded and fixed to the explosion-proof cover.
[0014] Preferably, a clamping rod is clamped inside the outer side of the plug-in block, and the clamping rod is elastically slidably connected to the plug-in board via a return spring, and two ends of the return spring are respectively fixed to the plug-in board and the clamping rod.
[0015] Preferably, the front side of the incinerator is provided with an air blast port, and the rear end of the air blast port penetrates to the inner bottom end of the incinerator, and an incineration plate is fixedly provided inside the incinerator, and through holes are opened on the surface of the incineration plate.
[0016] Compared with the prior art, the beneficial effects of the utility model are: the VOCs produced by coking are introduced into the dry quenching coke incineration system, which not only realizes the collection of waste liquid, thereby facilitating the centralized treatment of waste liquid by workers, but also further reduces the harmful substances in the waste gas, improves the purification effect, and monitors the VOCs waste gas at the same time, so as to avoid the harmful substances in the VOCs waste gas from being discharged before being treated, thereby avoiding the VOCs waste gas from polluting the environment, and finally the VOCs waste gas that meets the standards will be discharged through the exhaust pipe, thereby achieving the effect of treating the VOCs waste gas, and its specific contents are as follows:
[0017] (1) By starting the external water pump, the water pump sends water into the diverter through the hose, and then sprays it out in the diverter nozzle through the diverter, thereby achieving the effect of spraying the VOCs waste gas. The waste liquid after spraying will fall to the bottom of the spray tower by gravity. Through the setting of the sewage pipe, the waste liquid can be sent to the waste liquid collection box through the sewage pipe, thereby realizing the collection of the waste liquid, so as to facilitate the centralized treatment of the waste liquid by workers;
[0018] Furthermore, by setting up the activated carbon plate, the harmful substances in the VOCs exhaust gas can be adsorbed and evolved, thereby further reducing the harmful substances in the exhaust gas and improving the purification effect;
[0019] Furthermore, through the setting of gas monitors, VOCs waste gas can be monitored to prevent harmful substances in VOCs waste gas from being discharged without being treated, thereby preventing VOCs waste gas from polluting the environment. Finally, the VOCs waste gas that meets the standards will be discharged through the exhaust pipe, thereby achieving the effect of treating VOCs waste gas.
[0020] (2) When the dry quenched coke in the incinerator is completed and new dry quenched coke needs to be added, the clamping rod is pulled to separate the inner end of the clamping rod from the plug-in block, thereby releasing the limit of the plug-in block. At this time, the explosion-proof cover can be lifted upward, so that the explosion-proof cover drives the plug-in block to separate from the plug-in board, and then the explosion-proof cover can be taken down. Through the above structural setting, the explosion-proof cover can be opened quickly, thereby saving a lot of time and effectively improving the work efficiency of workers;
[0021] After adding new dry quenched coke, the explosion-proof cover is then closed, so that the explosion-proof cover drives the plug-in block to contact and squeeze the clamping rod, which causes the clamping rod to slide outward under force, and then the elastic force of the reset spring drives the clamping rod to reset, so that the clamping rod is engaged with the plug-in block again, thereby limiting the plug-in block and completing the installation of the explosion-proof cover. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the cross-sectional structure of the incinerator of the utility model;
[0024] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0025] Figure 4 For this utility model Figure 2 The enlarged structural diagram at B in the middle;
[0026] Figure 5 This is a schematic diagram of the cross-sectional structure of the spray tower of the utility model;
[0027] Figure 6 It is a top view schematic diagram of the fixed structure of the diverter and the spray tower of the utility model.
[0028] In the figure: 1. incinerator; 2. explosion-proof cover; 3. sealing strip; 4. plug-in block; 5. plug-in board; 6. clamping rod; 7. reset spring; 8. blast port; 9. incineration board; 10. connecting pipe; 11. fan; 12. spray tower; 13. diverter; 14. nozzle; 15. hose; 16. drain pipe; 17. waste liquid collection box; 18. activated carbon plate; 19. condenser; 20. gas monitor; 21. exhaust pipe. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-Figure 6 , the utility model provides the following technical solutions:
[0031] Embodiment 1: In order to solve the problem in the prior art that toxic substances will adhere to the waste liquid after spraying, so it cannot be discharged directly, and the existing spray tower 1 cannot collect the waste liquid well, and it is difficult to completely remove the harmful substances in VOCs only by spraying, so the treatment effect is limited, the following scheme is disclosed, including an incinerator 1, the right side of the incinerator 1 is connected to the connecting pipe 10, and the other end of the connecting pipe 10 is connected to the spray tower 12; it also includes: a fan 11 is fixedly installed on the outer side of the connecting pipe 10, and a diverter 13 is fixedly installed inside the spray tower 12, and the diverter 13 is arranged in a staggered structure, and the lower end surface of the diverter 13 is fixed A nozzle 14 is fixed, and the right end face of the diverter 13 is connected to one end of the hose 15; the lower end face of the spray tower 12 is connected and fixed with a sewage pipe 16, and the lower end of the sewage pipe 16 is fixed to the upper surface of the waste liquid collection box 17, and the waste liquid collection box 17 is placed on the surface of the horizontal plate between the supporting legs; an activated carbon plate 18 is also fixedly arranged above the internal diverter 13 of the spray tower 12, and a condenser 19 is fixedly installed inside the spray tower 12 above the activated carbon plate 18, the outer end of the hose 15 passes through the outer side of the spray tower 12 and is connected to an external water pump, and the external water pump is connected to a water source, a gas monitor 20 is fixedly installed on the inner wall of the upper end face of the spray tower 12, and an exhaust pipe 21 is connected and fixed to the upper end face of the spray tower 12;
[0032] By starting the fan 11, the fan 11 can send the VOCs waste gas in the incinerator 1 into the spray tower 12 through the connecting pipe 10, and then by starting the external water pump, the water pump sends water into the diverter 13 through the hose 15, and sprays it out in the diverter nozzle 14 through the diverter 13, so as to achieve the effect of spraying the VOCs waste gas, and the waste liquid after spraying will fall to the bottom end of the spray tower 12 by gravity, and through the setting of the sewage pipe 16, the waste liquid can be sent to the waste liquid collection box 17 through the sewage pipe 16, so as to achieve the collection of the waste liquid, so as to facilitate the centralized treatment of the waste liquid by the workers, and at the same time, through the setting of the staggered structure between the diverters 13, the VOCs waste gas will pass through the diverters 13 The gaps of the activated carbon plate 18 are used to float to the activated carbon plate 18 above. Through the setting of the activated carbon plate 18, the harmful substances in the VOCs waste gas are adsorbed and evolved, thereby further reducing the harmful substances in the waste gas and improving the purification effect. Moreover, through the setting of the condenser 19, the VOCs waste gas is cooled to avoid the safety hazards caused by excessively high temperature of the VOCs waste gas during discharge. At the same time, through the setting of the gas monitor 20, the VOCs waste gas can be monitored to avoid the harmful substances in the VOCs waste gas being discharged before being treated, thereby avoiding the VOCs waste gas from polluting the environment. Finally, the VOCs waste gas that meets the standards will be discharged through the exhaust pipe 21, thereby achieving the effect of treating the VOCs waste gas.
[0033] Embodiment 2: Different from Embodiment 1, this embodiment realizes the rapid opening of the explosion-proof cover 2, thereby saving a lot of time. Figure 1-Figure 3 An explosion-proof cover 2 is arranged above the incinerator 1, and a sealing strip 3 is bonded and fixed to the lower end surface of the explosion-proof cover 2, and the sealing strip 3 fits with the incinerator 1. A plug-in board 5 is welded and fixed on both sides of the incinerator 1, and a plug-in block 4 is plugged into the plug-in board 5, and the upper end of the plug-in block 4 is welded and fixed to the explosion-proof cover 2;
[0034] Moreover, when the dry quenched coke in the incinerator 1 is burned and new dry quenched coke needs to be added, the clamping rod 6 is pulled to separate the inner end of the clamping rod 6 from the plug-in block 4, thereby releasing the limit of the plug-in block 4, and the explosion-proof cover 2 can be lifted upward, so that the explosion-proof cover 2 drives the plug-in block 4 to separate from the plug-in board 5, and then the explosion-proof cover 2 can be taken down. Through the above-mentioned structural setting, the explosion-proof cover 2 can be opened quickly, thereby saving a lot of time and effectively improving the work efficiency of workers;
[0035] Embodiment 3: Different from Embodiment 2, this embodiment facilitates the installation of the explosion-proof cover 2 and improves its incineration effect. Figure 1-Figure 4 , a card rod 6 is engaged with the inner part of the outer side of the plug-in block 4, and the card rod 6 is elastically slidably connected with the plug-in board 5 through a return spring 7, and the two ends of the return spring 7 are respectively fixed to the plug-in board 5 and the card rod 6, and a blast port 8 is provided on the front side of the incinerator 1, and the rear end of the blast port 8 penetrates to the inner bottom end of the incinerator 1, and an incineration plate 9 is also fixedly provided inside the incinerator 1, and the surface of the incineration plate 9 is provided with through holes;
[0036] After adding new dry quenched coke, it is only necessary to place the explosion-proof cover 2 above the incinerator 1, and then cover the explosion-proof cover 2, so that the explosion-proof cover 2 drives the plug-in block 4 to dock with the plug-in board 5 again, thereby achieving the effect of positioning connection. At the same time, when the plug-in block 4 and the plug-in board 5 are docked, the plug-in block 4 will contact and squeeze the clamping rod 6. Through the inclined structure formed by the upper end surface of the clamping rod 6, the clamping rod 6 is forced to slide outward, so that the plug-in block 4 can continue to move downward. When the plug-in block 4 drives the card slot to move to be parallel to the card rod 6, At this time, the elastic force of the reset spring 7 drives the clamping rod 6 to reset, so that the clamping rod 6 is engaged with the plug-in block 4 again, thereby realizing the limit of the plug-in block 4, and then completing the installation of the explosion-proof cover 2. At the same time, the explosion-proof cover 2 will also drive the sealing strip 3 to fit with the incinerator 1, thereby achieving a sealing effect, thereby preventing the VOCs waste gas generated during incineration from floating out and polluting the air. Finally, through the setting of the blast port 8, wind can be blown into the incinerator 1, thereby blowing the dry quenching coke on the incineration plate 9, thereby improving its incineration effect.
[0037] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A coking VOCs-producing dry quenching coke incineration system, comprising an incinerator (1), wherein the right side of the incinerator (1) is connected to a connecting pipe (10), and the other end of the connecting pipe (10) is connected to a spray tower (12); It is characterized in that Also includes: A fan (11) is fixedly mounted on the outer side of the connecting pipe (10), and a flow divider (13) is fixedly mounted inside the spray tower (12), and the flow divider (13) is arranged in a staggered structure, and a spray head (14) is fixed on the lower end surface of the flow divider (13), and the right end surface of the flow divider (13) is connected to one end of a hose (15); The lower end surface of the spray tower (12) is connected and fixed with a sewage pipe (16), and the lower end of the sewage pipe (16) is fixed to the upper surface of a waste liquid collection box (17), and the waste liquid collection box (17) is placed on the surface of the horizontal plate between the supporting legs; An activated carbon plate (18) is also fixedly installed above the internal flow divider (13) of the spray tower (12), and a condenser (19) is fixedly installed inside the spray tower (12) above the activated carbon plate (18).
2. The coking VOCs dry quenching incineration system according to claim 1 is characterized by: The outer end of the hose (15) passes through the outer side of the spray tower (12) and is connected to an external water pump, and the external water pump is connected to a water source.
3. The coking VOCs dry quenching incineration system according to claim 1 is characterized by: A gas monitor (20) is fixedly mounted on the inner wall of the upper end surface of the spray tower (12), and an exhaust pipe (21) is connected and fixed to the upper end surface of the spray tower (12).
4. The coking VOCs dry quenching incineration system according to claim 1 is characterized by: An explosion-proof cover (2) is arranged above the incinerator (1), and a sealing strip (3) is bonded and fixed to the lower end surface of the explosion-proof cover (2), and the sealing strip (3) fits the incinerator (1).
5. The coking VOCs dry quenching incineration system according to claim 1 is characterized by: A plug-in board (5) is welded and fixed on both sides of the incinerator (1), and a plug-in block (4) is plugged into the plug-in board (5), and the upper end of the plug-in block (4) is welded and fixed to the explosion-proof cover (2).
6. The coking VOCs dry quenching incineration system according to claim 5, characterized in that: A clamping rod (6) is clamped inside the outer side of the plug-in block (4), and the clamping rod (6) is elastically slidably connected to the plug-in board (5) via a return spring (7), and the two ends of the return spring (7) are respectively fixed to the plug-in board (5) and the clamping rod (6).
7. The coking VOCs-producing coke dry quenching incineration system according to claim 1, characterized in that: The front side of the incinerator (1) is provided with an air blast port (8), and the rear end of the air blast port (8) penetrates to the inner bottom of the incinerator (1). In addition, an incineration plate (9) is fixedly arranged inside the incinerator (1), and the surface of the incineration plate (9) is provided with through holes.
Citation Information
Patent Citations
Dry quenching incineration device and method for VOCs waste gas
CN115738661A